Photovoltaic tile framing clamp

By setting adjustable mattress wood and adjustable L-shaped limit blocks on the base of the photovoltaic tile frame fixture, the problem that existing molds cannot fix complex frames is solved, and the adaptation of frames of different heights and shapes is achieved, and the group is improved. Accuracy and yield of the box.

CN222511743UActive Publication Date: 2025-02-21MA AN SHAN LING ZHONG XIN NENG KE JI YOU XIAN GONG SI +1
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Patent Information

Application Number
CN202421263872.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-21
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The aluminum frame structure of existing photovoltaic tile modules is simple, and the common type cannot effectively fix complex frames, resulting in insufficient accuracy of positioning and fixing processes.

Method used

A photovoltaic tile frame fixture is designed, and the base of the fixture is composed of adjustable mattress wood and adjustable L-shaped limit blocks. By adjusting the screw, the height of the limit block is adjusted to achieve adaptation of frames of different heights.

Benefits of technology

It improves the flexibility of photovoltaic tile frame assembly fixtures, and can effectively fix photovoltaic tile frames of different shapes and heights, ensuring the accuracy and yield of the frame formation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a photovoltaic tile framing clamp, and relates to the technical field of photovoltaic tile framing clamps, an adjustable sole timber is detachably installed on a bottom plate of a clamp base, an adjustable L-shaped limiting block is arranged above the adjustable sole timber, a moving block is arranged on one side of the adjustable L-shaped limiting block, an adjusting screw rod is rotatably arranged between a top plate and a supporting plate, and the adjustable L-shaped limiting block is arranged on the other side of the adjustable L-shaped limiting block. One end, extending out of the moving groove, of the moving block is in threaded connection with the adjusting screw; according to the photovoltaic tile framing clamp, the clamp base is provided with the adjustable sole timber and the adjustable L-shaped limiting block, and the height of the adjustable L-shaped limiting block can be adjusted through the adjusting screw rod arranged on the side plate of the clamp base, so that the distance between the bottom of the adjustable L-shaped limiting block and the adjustable sole timber can be adjusted; therefore, the adjustable sole timber and the adjustable L-shaped limiting block can be used for assembling photovoltaic tile frames with different heights, and the use flexibility of the photovoltaic tile framing clamp is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic tile assembly frame clamps, in particular to a photovoltaic tile assembly frame clamp. Background Art

[0002] The frame assembly machine mold (frame assembly fixture) is one of the most important parts of the frame assembly machine. The frame assembly machine is a key equipment in the photovoltaic module manufacturing process. Its main working principle includes module positioning, fixing and other operations. The frame assembly machine mold (frame assembly fixture) plays an important role in the positioning and fixing process, ensuring the accuracy of positioning and fixing. However, different frames have different structural shapes, so the same mold has certain limitations and cannot adapt to multiple frames at the same time.

[0003] The aluminum frame used in conventional photovoltaic modules nowadays has a simple structure, usually a four-side wall structure, and the four side walls form a frame structure. This structure is relatively simple, and the structure of the corresponding conventional mold is also relatively simple. The conventional mold only needs two flat surfaces to fix the aluminum frame to ensure the accuracy of the positioning and fixing process. This leads to the following deficiencies in conventional molds: For the aluminum frame of photovoltaic tiles with complex structures, the two side walls that contact the mold have many bumps and depressions, and conventional molds cannot fix the frame of the photovoltaic tiles, and cannot ensure the accuracy of the positioning and fixing process. Therefore, the utility model proposes a photovoltaic tile assembly frame clamp to solve the deficiencies in the prior art. Utility Model Content

[0004] In view of the above problems, the purpose of the utility model is to provide a photovoltaic tile assembly frame clamp, by arranging a photovoltaic tile assembly frame clamp composed of an adjustable pad and an adjustable L-shaped limit block on the clamp base, wherein the adjustable L-shaped limit block can be adjusted in height by an adjusting screw arranged on the side panel of the clamp base, so as to adjust the distance between the bottom of the adjustable L-shaped limit block and the adjustable pad, so that the adjustable pad and the adjustable L-shaped limit block can be used to assemble photovoltaic tile frames of different heights, thereby improving the flexibility of use of the photovoltaic tile assembly frame clamp of the utility model.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The cam is provided with a plurality of movable members, and the movable members are connected to the plurality of fixed members, and the movable members are connected to the plurality of movable members.

[0007] A further improvement is that: a scale adapted to the length of the moving groove is provided on the side plate, and a pointer is provided at the middle position of the side wall of the moving block, and the pointer points to the scale of the scale.

[0008] Further improvements are: the adjustable pads include a pad body, a strip mounting groove and a sinking trough body, fixing bolts are provided at the four corners of the top of the pad body, the pad body is detachably mounted to the base plate by the fixing bolts, the pad body is provided with a strip mounting groove, and a sinking trough body is movably provided in the strip mounting groove.

[0009] Further improvements are: card slots are provided on both sides of the strip mounting groove, card strips adapted to the card slots are provided on both sides of the sinking trough body, locking bolts are provided on both sides of the top of the sinking trough body, and after the sinking trough body is installed in the strip mounting groove, it is connected to the locking hole inside the strip mounting groove through the locking bolts.

[0010] A further improvement is that the adjustable L-shaped limit block includes an L-shaped limit block base and a movable splicing block, the L-shaped limit block base is symmetrically provided with bevel cuts, a movable splicing block is provided at the position of the bevel cut, a splicing card block is provided on the bevel of the movable splicing block, a splicing groove is provided on the L-shaped limit block base at the position of the bevel cut, and the movable splicing block is connected to the splicing groove through the splicing card block.

[0011] A further improvement is that: the splicing block is provided with a connecting bolt, the splicing groove is provided with a connecting hole, and the connecting bolt is connected to the connecting hole.

[0012] The beneficial effects of the utility model are as follows: the utility model provides a photovoltaic tile assembly frame clamp composed of an adjustable pad and an adjustable L-shaped limit block on the clamp base, wherein the adjustable L-shaped limit block can be adjusted in height by an adjusting screw arranged on the side plate of the clamp base, so as to adjust the distance between the bottom of the adjustable L-shaped limit block and the adjustable pad, thereby enabling the adjustable pad and the adjustable L-shaped limit block to assemble photovoltaic tile frames of different heights, thereby improving the use flexibility of the photovoltaic tile assembly frame clamp of the utility model;

[0013] The utility model arranges the adjustable pads to consist of a pad body, a strip-shaped installation groove and a sinking groove body, and arranges the adjustable L-shaped limit block to consist of an L-shaped limit block base and a movable splicing block, so that the photovoltaic tile assembly frame clamp composed of the adjustable pads and the adjustable L-shaped limit block of the utility model can apply force to assemble the photovoltaic tile frames with force-bearing surfaces of different shapes;

[0014] The photovoltaic tile frame assembly fixture of the utility model can perfectly fit the two side walls of the photovoltaic tile frame, so that the force exerted on the photovoltaic tile frame during frame assembly is uniform and of appropriate size, thereby improving the yield rate of frame assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a top view schematic diagram of the photovoltaic tile assembly frame fixture installation structure of the utility model;

[0016] Figure 2 It is a three-dimensional schematic diagram of the installation structure of the adjustable pad and the adjustable L-shaped limit block of the utility model;

[0017] Figure 3 This is a three-dimensional schematic diagram of the adjustable L-shaped limit block structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the strip-shaped installation groove structure of the utility model;

[0019] Figure 5 This is a three-dimensional schematic diagram of the first assembly structure of the adjustable skid of the utility model;

[0020] Figure 6 It is a three-dimensional schematic diagram of the second assembly structure of the adjustable sleeper of the utility model.

[0021] Wherein: 1. fixture base; 101. bottom plate; 102. side plate; 2. frame assembly machine; 201. fixed base; 202. movable base; 203. first group frame push cylinder; 204. second group frame push cylinder; 3. adjustable pad; 301. pad body; 302. strip mounting groove; 303. sinking trough body; 304. fixing bolt; 305. slot; 306. clip strip; 307. locking bolt; 308. locking hole; 4. adjustable L-shaped limit block; 401. L-shaped limit block base; 402. movable splicing block; 403. bevel cut; 404. splicing card block; 405. splicing slot; 406. connecting bolt; 5. moving slot; 6. moving block; 7. support plate; 8. top plate; 9. adjusting screw; 10. knob; 11. scale; 12. pointer. DETAILED DESCRIPTION

[0022] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0023] according to Figure 1-6 As shown, this embodiment proposes a photovoltaic tile frame assembly fixture, including a fixture base 1, the fixture base 1 is symmetrically arranged on a fixed base 201 and a movable base 202 of a frame assembly machine 2, a group of fixture bases 1 on the fixed base 201 is connected to the output end of a first frame assembly push cylinder 203 of the frame assembly machine 2, and a group of fixture bases 1 on the movable base 202 is connected to the output end of a second frame assembly push cylinder 204 of the frame assembly machine 2, and an adjustable pad 3 is detachably installed on the bottom plate 101 of the fixture base 1, and an adjustable L-shaped limit block is provided above the adjustable pad 3 4. One side wall of the adjustable L-shaped limit block 4 is slidably connected to the side plate 102 of the clamp base 1. A movable groove 5 is provided on the side plate 102. A movable block 6 is provided on one side of the adjustable L-shaped limit block 4. The movable block 6 is slidably connected to the movable groove 5 and one end extends out of the movable groove 5. A support plate 7 is provided on one side of the bottom plate 101. A top plate 8 is provided on one side of the upper end of the side plate 102. An adjusting screw 9 is rotatably provided between the top plate 8 and the support plate 7. One end of the movable block 6 extending out of the movable groove 5 is threadedly connected to the adjusting screw 9. A knob 10 is provided on the upper end of the adjusting screw 9.

[0024] When the photovoltaic tile frame assembly fixture of the utility model is used on the frame assembly machine 2, the fixture base 1 is symmetrically arranged on the fixed base 201 and the movable base 202 of the frame assembly machine 2, wherein the movable base 202 is installed on the linear moving module of the frame assembly machine 2. Specifically: during frame assembly, two groups of short frames, one group of long and narrow frames and one group of long and wide frames pre-assembled with the photovoltaic tiles form a whole with the photovoltaic tiles, but at this time, the two groups of short frames, one group of long and narrow frames and one group of long and wide frames are not assembled with the photovoltaic tiles in place. At this time, the whole is placed within the clamping range of the four fixture bases 1. At this time, the first group frame pushing cylinder 203 and the second group frame pushing cylinder 204 each push a group of fixture bases 1 to move, so that the long and narrow frames and the long and wide frames on the front and back sides of the photovoltaic tiles can be assembled with the photovoltaic tiles. When the movable base 202 is controlled to move to the side of the fixed base 201 by the linear moving module, the short frames at both ends of the photovoltaic tiles can be assembled with the photovoltaic tiles. The short frames at both ends of the photovoltaic tile are assembled with the photovoltaic tile in such a way that one end of the short frame can enter into the gap between the adjustable L-shaped limit block 4 and the adjustable pad 3, and then the end is simultaneously applied with force through the side panel 102 of the clamp base 1 and the adjustable L-shaped limit block 4, so as to realize the assembly of the two sets of short frames onto the photovoltaic tile.

[0025] The side plate 102 is provided with a scale 11 adapted to the length of the moving groove 5, and a pointer 12 is provided at the middle position of the side wall of the moving block 6, and the pointer 12 points to the scale of the scale 11. The scale 11 and the pointer 12 can be set to accurately adjust the position of the adjustable L-shaped limit block 4 by using the adjusting screw 9.

[0026] The adjustable pad 3 includes a pad body 301, a strip-shaped mounting groove 302 and a sinking trough body 303. The pad body 301 is provided with fixing bolts 304 at the four corners of the top, and the pad body 301 is detachably mounted with the bottom plate 101 through the fixing bolts 304. The pad body 301 is provided with a strip-shaped mounting groove 302, and the sinking trough body 303 is movably arranged in the strip-shaped mounting groove 302. The strip-shaped mounting groove 302 has clamping grooves 305 on both sides, and the sinking trough body 303 has clamping strips 306 adapted to the clamping grooves 305 on both sides. The sinking trough body 303 has locking bolts 307 on both sides of the top, and the sinking trough body 303 is connected to the locking holes 308 in the strip-shaped mounting groove 302 through the locking bolts 307 after the sinking trough body 303 is installed in the strip-shaped mounting groove 302. In order to adapt the concave and convex structures on the long and wide frames of the photovoltaic tiles without interfering with the frame assembly operation, the groove of the sinking tank body 303 can be installed upward (such as Figure 5 As shown in FIG. 3 ), the concave-convex structures on the long narrow frame and the long wide frame can avoid the problem of frame interference through the sinking groove body 303. The sinking groove body 303 of the utility model can also be replaced according to actual use requirements, so that the groove of the sinking groove body 303 is adapted to different concave-convex structures on the photovoltaic tile frame.

[0027] The adjustable L-shaped limit block 4 includes an L-shaped limit block base 401 and a movable splicing block 402. The L-shaped limit block base 401 is symmetrically provided with a bevel cut 403. A movable splicing block 402 is provided at the position of the bevel cut 403. A splicing block 404 is provided on the bevel of the movable splicing block 402. A splicing groove 405 is provided on the L-shaped limit block base 401 at the position of the bevel cut 403. The movable splicing block 402 is connected to the splicing groove 405 through the splicing block 404. A connecting bolt 406 is provided on the splicing block 404. A connecting hole is provided in the splicing groove 405. The connecting bolt 406 is connected to the connecting hole. The setting of the bevel cut 403 is also to adapt the photovoltaic tile frame with different concave-convex structures to be able to be adapted for use with the photovoltaic tile assembly frame clamp of the utility model. When the bevel cutout 403 is not needed to fit the photovoltaic tile frame, the movable splicing block 402 can be connected to the L-shaped limit block base 401 and the movable splicing block 402. The L-shaped limit block base 401 is symmetrically provided with bevel cutouts 403. The bevel is installed to complete the structure of the adjustable L-shaped limit block 4, thereby improving the stability of the adjustable L-shaped limit block 4 when in use. The movable splicing block 402 of the utility model can also be installed according to the shape of the actual photovoltaic tile frame, as long as the outer shape of the movable splicing block 402 is adapted to the use of the photovoltaic tile frame.

[0028] The utility model arranges a photovoltaic tile assembly frame clamp composed of an adjustable pad 3 and an adjustable L-shaped limit block 4 on the clamp base 1, wherein the adjustable L-shaped limit block 4 can be adjusted in height by an adjusting screw 9 arranged on the side plate 102 of the clamp base 1, so as to adjust the distance between the bottom of the adjustable L-shaped limit block 4 and the adjustable pad 3, so that the adjustable pad 3 and the adjustable L-shaped limit block 4 can be assembled for photovoltaic tile frames of different heights, so that the use flexibility of the photovoltaic tile assembly frame clamp of the utility model is improved; the utility model arranges the adjustable pad 3 It is configured to consist of a pad body 301, a strip mounting groove 302 and a sinking groove body 303, and by configuring the adjustable L-shaped limit block 4 to consist of an L-shaped limit block base 401 and a movable splicing block 402, the photovoltaic tile assembly frame clamp composed of the adjustable pad 3 and the adjustable L-shaped limit block 4 of the utility model can apply force to assemble the photovoltaic tile frame with force-bearing surfaces of different shapes; the photovoltaic tile assembly frame clamp of the utility model can perfectly fit the two side walls of the photovoltaic tile frame, so that the force applied to the photovoltaic tile frame during assembling the frame is uniform and of appropriate size, thereby improving the yield rate of the assembly.

[0029] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A photovoltaic tile frame assembly fixture, comprising a fixture base (1), wherein the fixture base (1) is symmetrically arranged on a fixed base (201) and a movable base (202) of a frame assembly machine (2), a group of fixture bases (1) on the fixed base (201) is connected to an output end of a first frame assembly push cylinder (203) of the frame assembly machine (2), and a group of fixture bases (1) on the movable base (202) is connected to an output end of a second frame assembly push cylinder (204) of the frame assembly machine (2), characterized in that: An adjustable pad (3) is detachably mounted on the bottom plate (101) of the clamp base (1), an adjustable L-shaped limit block (4) is arranged above the adjustable pad (3), one side wall of the adjustable L-shaped limit block (4) is slidably connected to the side plate (102) of the clamp base (1), a movable groove (5) is arranged on the side plate (102), a movable block (6) is arranged on one side of the adjustable L-shaped limit block (4), the movable block (6) is slidably connected to the movable groove (5) and one end of the movable block (6) extends out of the movable groove (5), a supporting plate (7) is arranged on one side of the bottom plate (101), a top plate (8) is arranged on one side of the upper end of the side plate (102), an adjusting screw (9) is rotatably arranged between the top plate (8) and the supporting plate (7), one end of the movable block (6) extending out of the movable groove (5) is threadedly connected to the adjusting screw (9), and a knob (10) is arranged on the upper end of the adjusting screw (9).

2. A photovoltaic tile assembly frame fixture according to claim 1, characterized in that: The side plate (102) is provided with a scale (11) adapted to the length of the moving groove (5), and a pointer (12) is provided at the middle position of the side wall of the moving block (6), and the pointer (12) points to the scale of the scale (11).

3. A photovoltaic tile assembly frame fixture according to claim 1, characterized in that: The adjustable pad (3) comprises a pad body (301), a strip-shaped mounting groove (302) and a sinking groove body (303); fixing bolts (304) are provided at the four corners of the top of the pad body (301); the pad body (301) is detachably mounted on the bottom plate (101) via the fixing bolts (304); the pad body (301) is provided with a strip-shaped mounting groove (302); and a sinking groove body (303) is movably provided in the strip-shaped mounting groove (302).

4. A photovoltaic tile assembly frame fixture according to claim 3, characterized in that: The strip-shaped installation groove (302) is provided with clamping grooves (305) on both sides thereof, the sinking groove body (303) is provided with clamping strips (306) adapted to the clamping grooves (305) on both sides thereof, and locking bolts (307) are provided on both sides of the top of the sinking groove body (303). After the sinking groove body (303) is installed inside the strip-shaped installation groove (302), it is connected to the locking holes (308) inside the strip-shaped installation groove (302) via the locking bolts (307).

5. The photovoltaic tile assembly frame fixture according to claim 1, characterized in that: The adjustable L-shaped limit block (4) comprises an L-shaped limit block base (401) and a movable splicing block (402); the L-shaped limit block base (401) is symmetrically provided with bevel cutouts (403); a movable splicing block (402) is provided at the position of the bevel cutout (403); a splicing clamping block (404) is provided on the bevel of the movable splicing block (402); a splicing groove (405) is provided on the L-shaped limit block base (401) at the position of the bevel cutout (403); and the movable splicing block (402) is connected to the splicing groove (405) via the splicing clamping block (404).

6. A photovoltaic tile assembly frame fixture according to claim 5, characterized in that: The splicing block (404) is provided with a connecting bolt (406), the splicing groove (405) is provided with a connecting hole, and the connecting bolt (406) is connected to the connecting hole.