Steel strand fixing and paying-off device suitable for high-pier prestressed bent cap

By designing a steel strand fixed wiring device including support components, placement components, limiting components and fixing components, safety hazards and material waste problems during steel strand release during construction of high pier prestressed cover beams, A safe and reliable line lay-off process and efficient construction are achieved.

CN222513112UActive Publication Date: 2025-02-21SHANDONG LUQIAO GROUP CO LTD
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Patent Information

Application Number
CN202323477722.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-20
Publication Date
2025-02-21
Estimated Expiration
2033-12-20

AI Technical Summary

Technical Problem

During the construction of high pier prestressed cover beams, the steel strands are prone to pop out and hurt or entangle when they are laid, resulting in safety hazards and waste of materials.

Method used

A steel stranded fixed wire laying device including a support assembly, a placement assembly, a limit assembly and a fixing assembly is designed. The device ensures the stability of the steel strands through the fitting of the support assembly and the placement assembly, and prevents the steel strands from spreading and winding through the limit assembly and the fixing assembly.

Benefits of technology

The device can effectively prevent the steel strands from ejecting and wrapping, ensure construction safety, reduce material waste, and improve construction efficiency.

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Abstract

The utility model provides a fixed pay-off device suitable for a high-pier prestressed bent cap steel strand, which comprises a supporting assembly, the supporting assembly is arranged on the ground, a placing assembly is arranged at the lower part of the supporting assembly, a steel strand is placed in the placing assembly, a limiting assembly is arranged at the upper part of the supporting assembly, and a fixing assembly is arranged on the supporting assembly. The fixing assembly is connected with the limiting assembly. According to the utility model, the steel strand is prevented from popping up and winding, the conditions of safety, material waste and the like are avoided, the construction period is ensured to be smoothly carried out, and the cost is saved.
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Description

Technical Field

[0001] The utility model relates to a steel strand bundle threading and paying-out device, in particular to a steel strand fixing and paying-out device suitable for a high pier prestressed cap beam. Background Art

[0002] With the rapid development of economic construction, the construction of transportation facilities adapted to it has also achieved rapid development, among which the development of expressways is particularly rapid. In the process of expressway construction, in order to strengthen the structure of the expressway, steel strands are often used in prestressed concrete. Prestressed steel strands are made of high-carbon steel wire rods, which are cold-drawn into steel wires after surface treatment, and then a certain number of steel wires are twisted into strands according to the steel strand structure, and then subjected to a stabilization process to eliminate stress. They are suitable for prestressed concrete engineering and other aspects.

[0003] Prestressed cap beams with high piers and large cantilevers are common. When constructing prestressed cap beams with post-tensioning method, the corrugated pipe needs to be positioned and installed before the cap beam formwork is installed, and the steel strands need to be bundled before the cap beam concrete is poured. For high pier cap beams, the whole bundle of steel strands needs to be placed on the ground and led from the ground to the cap beam. When laying the wires, if the operation is not done properly, it is very easy for the steel strands to pop out and injure people or get entangled, which is not only unsafe but also may cause waste.

[0004] Therefore, in view of the above problems, a device for fixing and paying out steel strands suitable for high pier prestressed cap beams is proposed to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model develops a steel strand fixing and laying-out device suitable for high pier prestressed cap beams. The utility model can facilitate the laying-out of the steel strands and prevent the steel strands from popping out and injuring people or causing the steel strands to be entangled.

[0006] The technical solution to the technical problem solved by the utility model is as follows: the utility model provides a device for fixing and laying out steel strands suitable for prestressed cap beams of high piers, comprising a support assembly, the support assembly is arranged on the ground, a placing assembly is provided at the lower part of the support assembly, the steel strands are placed on the placing assembly, a limiting assembly is provided at the upper part of the support assembly, a fixing assembly is provided on the support assembly, and the fixing assembly is connected to the limiting assembly.

[0007] As an optimization, the support assembly includes a front support rod, to which a rear support rod is connected, and the front support rod and the rear support rod are connected at an angle to form a V-shape.

[0008] As an optimization, the placement assembly includes a front placement rod, which is connected to the front support rod, a rolling bearing is provided at the connection between the front placement rod and the front support rod, and a rear placement rod is provided on one side of the front placement rod, which is connected to the rear support rod.

[0009] As an optimization, the horizontal height at which the front placement rod is located is higher than the horizontal height at which the rear placement rod is located.

[0010] As an optimization, the limiting assembly includes a limiting vertical rod, the limiting vertical rod is vertically connected to the rear support rod, a limiting cross bar is provided on the limiting vertical rod, and the limiting cross bar is slidably connected to the limiting vertical rod.

[0011] As an optimization, the plane where the limiting cross bar is located is parallel to the plane where the rear placement rod is located.

[0012] As an optimization, the fixed assembly includes a fixed support rod, the bottom end of the fixed support rod is connected to the limiting vertical rod, the middle part of the fixed support rod is connected to the top of the front support rod, a fixed cross bar is provided at the top of the fixed support rod, the fixed cross bar and the fixed support rod are connected by a connecting buckle, and the connecting buckle is set at the top of the fixed support rod.

[0013] As an optimization, the connecting buckle is a cross connecting buckle.

[0014] The effects provided in the utility model content are only the effects of the embodiments, not all the effects of the utility model. The above technical solution has the following advantages or beneficial effects:

[0015] 1. The utility model adopts the support component and the placement component to cooperate with each other to ensure the stability of the utility model.

[0016] 2. The utility model adopts a limiting component and a fixing component to facilitate wire laying and prevent the steel strands from spreading.

[0017] 3. The utility model has a rolling bearing in the placement assembly to facilitate the placement of the steel strands and prevent the steel strands from breaking apart and injuring the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0019] Figure 1 It is a simplified structural diagram of the utility model.

[0020] Figure 2 This is a simplified structural diagram of the utility model.

[0021] In the figure, 1, support assembly; 2, placement assembly; 3, limit assembly; 4, fixing assembly; 11, front support rod; 12, rear support rod; 21, front placement rod; 22, rolling bearing; 23, rear placement rod; 31, limit vertical rod; 32, limit horizontal rod; 41, fixed support rod; 42, fixed horizontal rod; 43, connecting buckle. DETAILED DESCRIPTION

[0022] In order to clearly illustrate the technical features of this solution, the utility model is described in detail below through specific implementation methods and in combination with the accompanying drawings. The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. In addition, the utility model can repeat reference numbers and / or letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. It should be noted that the components illustrated in the accompanying drawings are not necessarily drawn to scale. The utility model omits the description of known components and processing technologies and processes to avoid unnecessary limitations on the utility model. The terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0023] like Figure 1 to Figure 2 As shown, a device for fixing and laying out steel strands suitable for prestressed cap beams of high piers includes a support assembly 1, which is arranged on the ground. A placement assembly 2 is provided at the lower part of the support assembly 1, and steel strands are placed in the placement assembly 2. A limiting assembly 3 is provided at the upper part of the support assembly 1, and a fixing assembly 4 is provided on the support assembly 1, and the fixing assembly 4 is connected to the limiting assembly 3. The connection method in the utility model is not limited to the welding method, and a sleeve connection can be used to ensure the stability of the connection of each component. All components in the utility model adopt round tubes, and the diameter of the round tubes is not less than 48mm, and the wall thickness of the round tubes is not less than 3.5mm. At the same time, the height of the utility model is 40-60cm higher than the height of the steel strand coil, which can increase the working efficiency of the utility model and increase the service life of the utility model.

[0024] like Figure 1 to Figure 2As shown, the support assembly 1 includes a front support rod 11, and the front support rod 11 is connected to the rear support rod 12, and the front support rod 11 and the rear support rod 12 are connected at an angle to form a herringbone shape. The placement assembly 2 includes a front placement rod 21, and the front placement rod 21 is connected to the front support rod 11. The connection between the front placement rod 21 and the front support rod 11 is provided with a rolling bearing 22, and a rear placement rod 23 is provided on one side of the front placement rod 21, and the rear placement rod 23 is connected to the rear support rod 12. The horizontal height where the front placement rod 21 is located is higher than the horizontal height where the rear placement rod 23 is located. The limiting assembly 3 includes a limiting vertical rod 31, and the limiting vertical rod 31 is vertically connected to the rear support rod 12. The limiting vertical rod 31 is provided with a limiting cross bar 32, and the limiting cross bar 32 is slidably connected to the limiting vertical rod 31. The plane where the limiting cross bar 32 is located is parallel to the plane where the rear placement rod 23 is located. The fixing assembly 4 includes a fixing rod 41, the bottom end of the fixing rod 41 is connected to the limiting vertical rod 31, the middle part of the fixing rod 41 is connected to the top of the front support rod 11, and the top of the fixing rod 41 is provided with a fixing cross bar 42, and the fixing cross bar 42 is connected to the fixing rod 41 by a connecting buckle 43, and the connecting buckle 43 is arranged on the top of the fixing rod 41. The connecting buckle 43 is a cross connecting buckle 43. The steel strand coil is placed on the placement assembly 2, and the steel strand coil is rotated. The rolling bearing 22 assists the steel strand coil to rotate, which is convenient for finding the thread end and reduces the time of multiple placements. The thread end passes through the connection space of the supporting assembly 1, the limiting assembly 3 and the fixing assembly 4, and is led to the cap beam for threading. In this process, the steel strand will not pop out or get entangled, and there will be no safety and material waste, which is conducive to ensuring the smooth progress of the construction period and saving costs.

[0025] Although the specific implementation methods of the utility model are described above in conjunction with the accompanying drawings, this does not limit the scope of protection of the utility model. On the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the utility model.

Claims

1. A device for fixing and paying out steel strands suitable for high pier prestressed cap beams, characterized by: The invention comprises a support assembly (1), wherein the support assembly (1) is arranged on the ground, a placement assembly (2) is arranged at the bottom of the support assembly (1), a steel strand is placed on the placement assembly (2), a limit assembly (3) is arranged at the top of the support assembly (1), a fixing assembly (4) is arranged on the support assembly (1), and the fixing assembly (4) is connected to the limit assembly (3); The support assembly (1) comprises a front support rod (11), the front support rod (11) is connected to a rear support rod (12), and the front support rod (11) and the rear support rod (12) are connected at an angle to form a herringbone shape; The placement assembly (2) comprises a front placement rod (21), the front placement rod (21) is connected to the front support rod (11), a rolling bearing (22) is provided at the connection between the front placement rod (21) and the front support rod (11), a rear placement rod (23) is provided on one side of the front placement rod (21), and the rear placement rod (23) is connected to the rear support rod (12).

2. The device for fixing and paying out steel strands suitable for high pier prestressed cap beams according to claim 1 is characterized in that: The horizontal height at which the front placement rod (21) is located is higher than the horizontal height at which the rear placement rod (23) is located.

3. The device for fixing and paying out steel strands for prestressed cap beams of high piers according to claim 1 is characterized in that: The limiting assembly (3) includes a limiting vertical rod (31), the limiting vertical rod (31) is vertically connected to the rear support rod (12), a limiting cross rod (32) is provided on the limiting vertical rod (31), and the limiting cross rod (32) is slidably connected to the limiting vertical rod (31).

4. The device for fixing and paying out steel strands suitable for high pier prestressed cap beams according to claim 3 is characterized in that: The plane where the limiting cross bar (32) is located is parallel to the plane where the rear placement rod (23) is located.

5. The device for fixing and paying out steel strands suitable for high pier prestressed cap beams according to claim 1 is characterized in that: The fixing assembly (4) comprises a fixing rod (41), the bottom end of the fixing rod (41) is connected to the limiting vertical rod (31), the middle part of the fixing rod (41) is connected to the top end of the front support rod (11), the top end of the fixing rod (41) is provided with a fixing cross rod (42), the fixing cross rod (42) and the fixing rod (41) are connected by a connecting buckle (43), and the connecting buckle (43) is arranged on the top of the fixing rod (41).

6. The device for fixing and paying out steel strands for high pier prestressed cap beams according to claim 5 is characterized in that: The connecting buckle (43) is a cross connecting buckle (43).