Ball valve seat capable of adjusting flow
By designing a ball valve seat including rotor, linkage rod and clamp, the problem that existing ball valves are prone to dead zones in high-precision flow adjustment is solved, and high-precision flow adjustment is achieved.
Patent Information
- Application Number
- CN202421134930.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-05-23
AI Technical Summary
Existing ball valves with adjustable flow are prone to dead zones when high-precision control of flow is required, and cannot meet the needs of high-precision adjustment.
A ball valve seat including valve body, valve handle, valve core, semi-arc groove, twisting and control components is designed. By rotating the rotor and linking rod, the opening and closing movement of the clamp inside the control board is realized, thereby adjusting the water flow. Through the small through holes, middle through holes and large through holes on the motherboard.
It realizes high-precision adjustment of flow, avoids the occurrence of dead zones, and meets the demand for high-precision control of flow.
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Figure CN222513745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ball valve seats, in particular to a ball valve seat capable of adjusting flow. Background Art
[0002] A ball valve is a check valve with a rotating transmission mode. Its key internal components are the ball and the valve seat. The function of the valve seat is to withstand the medium pressure and ensure the sealing of the ball during operation. The key indicators of the ball valve seat include sealing performance, water hammer resistance, wear resistance, etc. According to the different positions of the ball valve seat, it can be divided into fixed ball valves and floating ball valves. Fixed ball valves often use elastic materials, and the valve seat and the ball are fitted together through the pressure of the valve body to achieve sealing, while the floating ball valve seat achieves a close fit with the ball through an elastic assembly structure. The valve seat and the valve body do not produce direct vibration, thereby improving water hammer resistance and reducing the extrusion of the valve body.
[0003] Existing flow regulating ball valves generally achieve flow regulation by opening a V-shaped hole in the ball of the ball valve. This type of ball valve is used in chemical, petroleum, gas, metallurgy, electronics and other places where the regulation accuracy is not high, and it can fully meet the use requirements. However, in some occasions where high-precision flow control is required, due to the angular stroke of the valve, dead zones are easily generated, and the precision regulation cannot meet the process requirements.
[0004] Therefore, it is particularly important to improve the existing adjustable flow ball valve seat, design a new adjustable flow ball valve seat to solve the above technical defects, and improve the practicality of the overall adjustable flow ball valve seat. Utility Model Content
[0005] The utility model aims to provide a ball valve seat capable of adjusting flow rate, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A ball valve seat with adjustable flow rate, comprising a valve body, a valve handle is installed on the top of the valve body, a valve core is installed on the bottom of the valve handle, and the valve handle extends to the inside of the valve body, a semi-arc groove is opened on the outside of the valve handle, a toggle is installed inside the semi-arc groove, and a control component is installed at a position inside the valve body corresponding to the semi-arc groove;
[0008] The control component is used to adjust the flow of water inside the valve body.
[0009] As a preferred solution of the utility model, the control assembly includes a rotating plate, a first rotating plate, a control plate, a clamping plate, a second rotating plate, a connecting plate and a main board. The rotating plate is installed inside the valve body and is located on the outside of the valve core, the first rotating plate is installed on the outside of the rotating plate, the control plate is installed on the outside of the first rotating plate, the clamping plate is installed on the inside of the control board, the second rotating plate is installed on the side of the control board away from the first rotating plate, the connecting plate is installed on the outside of the second rotating plate, and the main board is installed on the outside of the connecting plate.
[0010] As a preferred solution of the utility model, a lever is installed between the rotating knob and the rotating plate, and the rotating knob is connected to the rotating plate through the lever.
[0011] As a preferred solution of the utility model, a slide groove is provided on one side of the rotating piece close to the first rotating plate, a slider is installed on the outside of the first rotating plate at a position corresponding to the slide groove, and the first rotating plate is connected to the first rotating plate via the slider.
[0012] As a preferred solution of the utility model, waist grooves are provided inside the first rotating plate and the second rotating plate, a linkage rod is installed on the side close to the first rotating plate and the second rotating plate, and the first rotating plate is connected to the second rotating plate through the linkage rod.
[0013] As a preferred solution of the utility model, the control panel is symmetrically provided with receiving grooves inside, the receiving grooves are provided with grooves outside, the splint is connected to the control panel via the receiving grooves, and a sliding roller is installed on the outside of the splint at a position corresponding to the waist groove.
[0014] As a preferred solution of the utility model, the interior of the mainboard is provided with small through holes, medium through holes and large through holes from the inside to the outside, and the internal structures of the small through holes, medium through holes and large through holes increase in size in sequence.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] In the utility model, the first rotating plate is rotated by rotating the rotating piece, and the sliding block is fixedly connected with the sliding groove, so that the rotating piece transmits the rotating force to the first rotating plate, and the first rotating plate rotates synchronously with the rotating piece, and the rotating force is transmitted to the linkage rod, so as to complete the rotation of the second rotating plate and realize the rotation of the waist groove. The sliding roller is squeezed by the waist groove, and the clamping plates move away from and close to each other inside the accommodating groove. The expansion degree of the clamping plates inside the control board corresponds to the small through holes, medium through holes and large through holes on the main board, so that the flow rate can be adjusted according to different scenarios. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the overall internal structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the control component of the utility model;
[0020] Figure 4 This is a schematic diagram of the separation structure of the control components of the utility model.
[0021] In the figure: 1. valve body; 2. valve handle; 3. valve core; 4. semi-arc groove; 5. twist; 6. control assembly; 601. rotating plate; 602. first rotating plate; 603. control plate; 604. clamping plate; 605. second rotating plate; 606. connecting plate; 607. main board; 608. slide groove; 609. waist groove; 610. linkage rod; 611. receiving groove; 612. sliding roller. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] Example:
[0024] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0025] A ball valve seat with adjustable flow rate, comprising a valve body 1, a valve handle 2 is mounted on the top of the valve body 1, a valve core 3 is mounted on the bottom of the valve handle 2, and the valve handle 2 extends to the inside of the valve body 1, a semi-arc groove 4 is formed on the outside of the valve handle 2, a turning knob 5 is mounted inside the semi-arc groove 4, and a control component 6 is mounted at a position inside the valve body 1 corresponding to the semi-arc groove 4;
[0026] The control component 6 is used to adjust the flow rate of the internal water flow of the valve body 1 .
[0027] For further information, see Figure 2 , Figure 3 and Figure 4In this embodiment, the control assembly 6 includes a rotating piece 601, a first rotating plate 602, a control board 603, a clamping plate 604, a second rotating plate 605, a connecting plate 606 and a main board 607. The rotating piece 601 is installed inside the valve body 1 and is located outside the valve core 3. The first rotating plate 602 is installed outside the rotating piece 601, the control board 603 is installed outside the first rotating plate 602, the clamping plate 604 is installed inside the control board 603, and the second rotating plate 605 is installed on the control board 603 away from the first rotating plate 602. On one side, the connecting disk 606 is installed on the outside of the second rotating plate 605, and the main board 607 is installed on the outside of the connecting disk 606. When high-precision flow control is required, the first rotating plate 602 is rotated by rotating the rotating plate 601, and the second rotating plate 605 is driven to rotate at the same time. The clamping plate 604 is moved simultaneously by the first rotating plate 602 and the second rotating plate 605, so that the clamping plate 604 can open and close inside the control board 603, thereby realizing the water flow out from the inside of the main board 607.
[0028] Among them, see Figure 1 , Figure 2 , Figure 3 and Figure 4 In this embodiment, a lever is installed between the knob 5 and the rotating plate 601, and the knob 5 is connected to the rotating plate 601 through the lever. By rotating the knob 5, the lever slides inside the semi-arc groove 4, thereby driving the rotating plate 601 to rotate.
[0029] Furthermore, please see Figure 2 , Figure 3 and Figure 4 In this embodiment, a slide groove 608 is provided on one side of the rotating piece 601 close to the first rotating plate 602, and a slider is installed on the outside of the first rotating plate 602 at a position corresponding to the slide groove 608. The first rotating plate 602 is connected to the first rotating plate 602 through the slider, and the slider is fixedly connected to the slide groove 608, so that the rotating piece 601 transmits the rotational force to the first rotating plate 602, and the first rotating plate 602 rotates synchronously with the rotating piece 601.
[0030] For further information, see Figure 2 , Figure 3 and Figure 4In this embodiment, waist grooves 609 are provided inside the first rotating plate 602 and the second rotating plate 605, and a linkage rod 610 is installed on the side where the first rotating plate 602 and the second rotating plate 605 are close to each other. The first rotating plate 602 is connected to the second rotating plate 605 through the linkage rod 610, and accommodating grooves 611 are symmetrically provided inside the control plate 603, and a groove is provided outside the accommodating groove 611. The clamping plate 604 is connected to the control plate 603 through the accommodating groove 611, and a sliding roller 612 is installed at the position of the outside of the clamping plate 604 corresponding to the waist groove 609. The first rotating plate 602 is rotated to transmit the rotational force to the linkage rod 610, thereby completing the rotation of the second rotating plate 605 and realizing the rotation of the waist groove 609. The sliding roller 612 is squeezed by the waist groove 609 to realize the movement of the clamping plate 604 away from and close to each other inside the accommodating groove 611.
[0031] For further information, see Figure 2 , Figure 3 and Figure 4 In this embodiment, the interior of the main board 607 is provided with small through holes, medium through holes and large through holes from the inside to the outside, and the internal structure sizes of the small through holes, medium through holes and large through holes increase successively. The expansion degree of the splint 604 inside the control board 603 corresponds to the small through holes, medium through holes and large through holes on the main board 607, thereby realizing the adjustment of the flow according to different scenarios.
[0032] In this embodiment, the implementation scenario is specifically as follows: by rotating the rotating piece 601, the first rotating plate 602 is rotated, and the slider is fixedly connected to the slide groove 608, so that the rotating piece 601 transmits the rotational force to the first rotating plate 602, and the first rotating plate 602 rotates synchronously with the rotating piece 601, and the rotational force is transmitted to the linkage rod 610, so as to complete the rotation of the second rotating plate 605, and the waist groove 609 rotates, and the sliding roller 612 is squeezed by the waist groove 609, so that the splint 604 moves away from and close to each other inside the accommodating groove 611, and the expansion degree of the splint 604 inside the control board 603 corresponds to the small through holes, medium through holes and large through holes on the main board 607, so that the flow rate can be adjusted according to different scenarios.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flow-adjustable ball valve seat, comprising a valve body (1), characterized in that: A valve handle (2) is installed on the top of the valve body (1), a valve core (3) is installed on the bottom of the valve handle (2), and the valve handle (2) extends to the inside of the valve body (1), a semi-arc groove (4) is opened on the outside of the valve handle (2), a knob (5) is installed inside the semi-arc groove (4), and a control component (6) is installed at a position inside the valve body (1) corresponding to the semi-arc groove (4); The control component (6) is used to adjust the flow rate of the internal water flow of the valve body (1).
2. The flow-adjustable ball valve seat according to claim 1, characterized in that: The control assembly (6) comprises a rotating plate (601), a first rotating plate (602), a control plate (603), a clamping plate (604), a second rotating plate (605), a connecting plate (606) and a main plate (607), wherein the rotating plate (601) is installed inside the valve body (1) and is located outside the valve core (3), the first rotating plate (602) is installed outside the rotating plate (601), the control plate (603) is installed outside the first rotating plate (602), the clamping plate (604) is installed inside the control plate (603), the second rotating plate (605) is installed on a side of the control plate (603) away from the first rotating plate (602), the connecting plate (606) is installed outside the second rotating plate (605), and the main plate (607) is installed outside the connecting plate (606).
3. The flow-adjustable ball valve seat according to claim 2, characterized in that: A shifting rod is installed between the rotating knob (5) and the rotating plate (601), and the rotating knob (5) is connected to the rotating plate (601) via the shifting rod.
4. The flow-adjustable ball valve seat according to claim 2, characterized in that: A sliding groove (608) is provided on one side of the rotating piece (601) close to the first rotating plate (602), a sliding block is installed at a position corresponding to the sliding groove (608) on the outside of the first rotating plate (602), and the first rotating plate (602) is connected to the first rotating plate (602) via the sliding block.
5. The flow-adjustable ball valve seat according to claim 2, characterized in that: The first rotating plate (602) and the second rotating plate (605) are both provided with waist grooves (609) inside, and a linkage rod (610) is installed on the side of the first rotating plate (602) close to the second rotating plate (605), and the first rotating plate (602) is connected to the second rotating plate (605) through the linkage rod (610).
6. The flow-adjustable ball valve seat according to claim 2, characterized in that: The control panel (603) is symmetrically provided with a receiving groove (611) on the inside, and a groove is provided on the outside of the receiving groove (611). The clamping plate (604) is connected to the control panel (603) via the receiving groove (611), and a sliding roller (612) is installed on the outside of the clamping plate (604) at a position corresponding to the waist groove (609).
7. The flow-adjustable ball valve seat according to claim 2, characterized in that: The interior of the main board (607) is provided with a small through hole, a medium through hole and a large through hole in sequence from the inside to the outside, and the internal structures of the small through hole, the medium through hole and the large through hole increase in size in sequence.