Backboard removing device of photovoltaic module

By designing a lubrication mechanism in the photovoltaic module backplane removal device, the combination of lubricating sponge and oil outlet holes is used to solve the problem of difficulty in disassembling rusty screws, and a more efficient backplane removal process is achieved.

CN222513913UActive Publication Date: 2025-02-21HUBEI CHANGXU CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202421115813.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-21
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing photovoltaic module backplane removal device cannot effectively lubricate the rusted screws, resulting in difficulty in disassembly.

Method used

A back plate removal device including a lubricating mechanism is designed. The lubricating mechanism is connected by a hose and includes a cylindrical hollow block, a lubricating sponge and an oil outlet hole. Through the coordination of the movable block and the pressing plate, the lubricating sponge is squeezed and the lubricating oil is lubricated. Lubricate the screws by flowing out.

Benefits of technology

It effectively solves the problem of difficulty in disassembling rusted screws, and through the use of lubricating oil, the efficiency of disassembly of the back plate is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic module back plate removing device which comprises a rack, fixing frames are fixedly installed on the two side wall faces of the top of the rack, a lubricating mechanism is installed on the outer wall of one side of each fixing frame and comprises a cylindrical hollow block, and lubricating sponge is fixedly arranged at the bottom end of the interior of each hollow block. A plurality of oil outlet holes are formed in the shell wall of the bottom end of the hollow block and correspond to the lubricating sponge in position, a movable block is arranged over the lubricating sponge in a suspended mode and arranged in the hollow block in a sliding mode, the upper end of the movable block extends out of the hollow block, and a pressing plate is fixedly arranged at the top of the movable block. According to the device, through the arranged lubricating mechanism, if it is found that screws, used for fixing the back plate, on the photovoltaic module rust in the back plate dismounting process, the lubricating mechanism can be taken down, a pressing plate is pressed downwards, lubricating sponge is extruded, and therefore lubricating oil flows out to lubricate the screws, and dismounting is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic components, in particular to a backboard removing device of a photovoltaic component. Background Art

[0002] Photovoltaic modules convert solar radiation into electrical energy by utilizing the photovoltaic effect. In photovoltaic modules, the backsheet is an important component used to withstand harsh environments. When the internal components or backsheet of a photovoltaic module are damaged and need to be repaired or replaced, the backsheet must first be removed from the frame of the photovoltaic module.

[0003] According to the content disclosed in the patent document with the publication number CN217475310U retrieved, the automatic removal of the fixing screws on the back plate can be achieved through the setting of the carrier module, the cleaning module and the removal module, and the setting of the brush roller in the cleaning module can effectively remove the dust on the back plate, and improve the efficiency of the subsequent removal module in identifying the fixing screws. Although the cleaning module can remove the dust on the back plate, if the screws used for fixing the back plate are rusted, it cannot lubricate the rusted screws, and it is well known that rusted screws are not easy to remove. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, the utility model provides a backboard removal device for a photovoltaic module. Through the provision of a lubrication mechanism, during the process of removing the backboard, if the screws used to fix the backboard of the photovoltaic module are found to be rusted, the lubrication mechanism can be removed, and the pressing plate can be pressed downward to squeeze the lubrication sponge, so that the lubricating oil flows out to lubricate the screws, making disassembly easier.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a backboard removal device for a photovoltaic module, comprising a frame, a fixing frame is fixedly installed on the top two side wall surfaces of the frame, a lubricating mechanism is installed on one side outer wall of the fixing frame, the lubricating mechanism is connected to the fixing frame through a hose, and comprises a cylindrical hollow block, a lubricating sponge is fixedly provided at the bottom end of the hollow block, the lubricating sponge is filled with lubricating oil, a plurality of oil outlet holes are opened on the shell wall at the bottom end of the hollow block, the oil outlet holes correspond to the positions of the lubricating sponge, a movable block is suspended above the lubricating sponge, the movable block is slidably arranged in the hollow block, and its upper end extends to the outside of the hollow block, when the movable block is pressed downward, the movable block squeezes the lubricating sponge downward, and the lubricating oil in the lubricating sponge flows out through the oil outlet holes;

[0006] Furthermore, a pressing plate is fixedly provided on the top of the movable block, a telescopic rod is installed on the bottom surface, an extrusion plate is vertically fixed on the bottom telescopic end of the telescopic rod, and a spring is sleeved on the outside of the telescopic rod, the spring is fixedly connected between the bottom surface of the movable block and the extrusion plate, and the diameter of the extrusion plate is greater than the diameter of the lubricating sponge;

[0007] Furthermore, sliders are symmetrically fixed on both sides of the outer surface of the movable block, and sliding grooves are opened on the inner walls of both sides of the hollow block at positions corresponding to the sliders, and the sliders are slidably arranged in the sliding grooves;

[0008] Furthermore, a lubrication head is connected to the bottom of the hollow block, and the lubrication head is arranged below the oil outlet hole;

[0009] Furthermore, the hollow block is clamped in a clamping ring, and the clamping ring is fixedly mounted on a fixing frame.

[0010] As a preferred technical solution of the utility model, electric push rods are symmetrically installed on both sides of the lower surface of the top of the fixed frame, a mounting frame is fixed on the telescopic end of the electric push rod, a cleaning brush is rotatably arranged in the mounting frame, one end of the cleaning brush is fixedly connected to the output shaft of the servo motor, and the servo motor is installed on the outer wall of the mounting frame.

[0011] As a preferred technical solution of the utility model, a forward and reverse motor is fixedly provided on an outer wall of one side of the frame, a screw rod is fixedly connected to the output end of the forward and reverse motor, a movable groove is provided inside the frame corresponding to the screw rod, a ball nut is sleeved on the external thread of the screw rod, the diameter of the movable groove is matched with the diameter of the ball nut, a sliding rod is vertically fixed to the upper surface of the ball nut, the sliding rod extends to the outside of the frame, an operating panel is installed on the top of the sliding rod, a movable groove is provided on the top surface of the frame corresponding to the sliding rod, and the sliding rod is slidably arranged in the movable groove;

[0012] Furthermore, balls are distributed in an array on the lower surface of the operating panel, and the balls are in rolling contact with the top outer wall of the frame;

[0013] Furthermore, clamping assemblies are installed on both sides of the operating panel, and the clamping assemblies refer to the clamping assemblies and limit blocks disclosed in the patent document with publication number CN217475310U, wherein the clamping assemblies include a fixing block and a fixing bolt, which are not drawn in the present application document. By rotating the fixing bolt, the fixing block can cooperate with the limit block to clamp the photovoltaic assembly.

[0014] Compared with the prior art, the utility model can achieve the following beneficial effects:

[0015] When the device is in use, through the lubrication mechanism, if the screws for fixing the backboard of the photovoltaic module are found to be rusty during the process of removing the backboard, the lubrication mechanism can be removed, and the pressing plate can be pressed downward to squeeze the lubrication sponge, so that the lubricating oil flows out to lubricate the screws, making disassembly easier. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the lubrication mechanism of the utility model;

[0018] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 This is a schematic diagram of the structure of the cleaning brush of the utility model;

[0020] Among them: 1. Frame; 2. Forward and reverse motor; 3. Screw; 301. Movable slot; 4. Ball nut; 5. Slide; 501. Moving slot; 6. Operation panel; 7. Fixed frame; 8. Lubrication mechanism; 9. Press plate; 10. Movable block; 11. Hollow block; 12. Snap ring; 13. Lubrication head; 14. Oil outlet; 15. Lubrication sponge; 16. Extrusion plate; 17. Slider; 1701. Slide; 18. Telescopic rod; 19. Spring; 20. Electric push rod; 21. Mounting frame; 22. Cleaning brush; 23. Servo motor. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, purpose and efficacy of the utility model easy to understand, the utility model is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the utility model. The experimental methods in the following embodiments are conventional methods unless otherwise specified, and the materials, reagents, etc. used in the following embodiments are all commercially available unless otherwise specified.

[0022] Example

[0023] like Figure 1 , Figure 2 , Figure 3As shown, the utility model provides a backboard removal device for a photovoltaic module, comprising a frame 1, a fixing frame 7 is fixedly installed on the top and side wall surfaces of the frame 1, a lubricating mechanism 8 is installed on one side outer wall of the fixing frame 7, and the lubricating mechanism 8 is connected to the fixing frame 7 through a hose, and comprises a cylindrical hollow block 11, the hollow block 11 is clamped in a clamping ring 12, and the clamping ring 12 is fixedly installed on the fixing frame 7, a lubricating sponge 15 is fixedly provided at the bottom end of the hollow block 11, and the lubricating sponge 15 is filled with lubricating oil, a plurality of oil outlet holes 14 are opened on the shell wall at the bottom end of the hollow block 11, and the oil outlet holes 14 correspond to the positions of the lubricating sponges 15, and a lubricating head 13 is connected to the bottom of the hollow block 11, and the lubricating head 13 is arranged at the oil outlet hole 14 At the bottom, a movable block 10 is suspended just above the lubricating sponge 15. The movable block 10 is slidably arranged in the hollow block 11, and its upper end extends to the outside of the hollow block 11. A pressing plate 9 is fixedly arranged on the top of the movable block 10, and a telescopic rod 18 is installed on the bottom surface. An extrusion plate 16 is vertically fixed on the bottom telescopic end of the telescopic rod 18, and a spring 19 is sleeved on the outside of the telescopic rod 18. The spring 19 is fixedly connected between the bottom surface of the movable block 10 and the extrusion plate 16. The diameter of the extrusion plate 16 is larger than the diameter of the lubricating sponge 15. Slide blocks 17 are symmetrically fixedly arranged on both sides of the outer surface of the movable block 10. Slide grooves 1701 are provided on the inner walls of both sides of the hollow block 11 at positions corresponding to the slide blocks 17, and the slide blocks 17 are slidably arranged in the slide grooves 1701;

[0024] When using the device, place the photovoltaic module on the placement plate, use the cleaning brush 22 to clean the back plate, and then remove the lubricating mechanism 8 stuck in the clamping ring 12. The setting of the clamping ring 12 and the hose can prevent the lubricating mechanism 8 from falling and facilitate the removal of the lubricating mechanism 8. After removing the lubricating mechanism 8, align the screws on the back plate and press the pressing plate 9. The pressing plate 9 moves downward to drive the movable block 10, and also drives the slider 17 to slide in the slide groove 1701. The movable block 10 drives the telescopic rod 18 to move downward, and the telescopic rod 18 drives the squeezing plate 16 to move downward. When the squeezing plate 16 contacts the lubricating sponge 15, it continues to squeeze the pressing plate 9 downward. The pressing plate 9 begins to compress the telescopic rod 18 and the spring 19. The spring 19 is deformed by force, thereby having elastic potential energy to restore to its original shape. When the telescopic rod 18 is compressed When it is at its shortest, continue to squeeze the pressing plate 9 downward so that the pressing plate 9 can drive the squeezing plate 16 to compress the lubricating sponge 15. After the lubricating sponge 15 is compressed, the lubricating oil filled therein flows out through the oil outlet 14, and finally flows to the screw through the lubricating head 13. Then, release the pressing plate 9. Under the action of the spring 19, it rebounds and drives the movable block 10 to move upward, so that the squeezing plate 16 leaves the lubricating sponge 15. The lubricating sponge 15 gradually returns to its original state, and then the next screw can be lubricated. When the device is in use, through the lubrication mechanism 8, if it is found that the screws used to fix the back plate of the photovoltaic module are rusted during the removal of the back plate, the lubrication mechanism 8 can be removed, and the pressing plate 9 can be pressed downward to squeeze the lubricating sponge 15, so that the lubricating oil flows out to lubricate the screws, which is convenient for disassembly.

[0025] like Figure 1 , Figure 4 As shown, electric push rods 20 are symmetrically installed on both sides of the lower surface of the top of the fixing frame 7, and a mounting frame 21 is fixed on the telescopic end of the electric push rod 20. A cleaning brush 22 is rotatably arranged in the mounting frame 21, and one end of the cleaning brush 22 is fixedly connected to the output shaft of the servo motor 23. The servo motor 23 is installed on the outer wall of the mounting frame 21. A forward and reverse motor 2 is fixedly arranged on the outer wall of one side of the frame 1, and a screw rod 3 is fixedly connected to the output end of the forward and reverse motor 2. The interior of the frame 1 is provided with a corresponding position to the screw rod 3. There is a movable groove 301, the external thread sleeve of the screw rod 3 is provided with a ball nut 4, the diameter of the movable groove 301 is adapted to the diameter of the ball nut 4, a slide bar 5 is vertically fixed to the upper surface of the ball nut 4, the slide bar 5 extends to the outside of the frame 1, and an operating plate 6 is installed on the top thereof, a movable groove 501 is opened at the top surface of the frame 1 corresponding to the slide bar 5, the slide bar 5 is slidably arranged in the movable groove 501, and balls are distributed in an array on the lower surface of the operating plate 6, and the balls are in rolling contact with the top outer wall of the frame 1;

[0026] When using the device, the photovoltaic component is placed on the placement plate. According to the thickness of the photovoltaic component, the electric push rod 20 is started, so that the electric push rod 20 drives the mounting frame 21 to move downward, and the mounting frame 21 drives the cleaning brush 22 to move downward until the position of the cleaning brush 22 can contact the photovoltaic component. At the same time, the servo motor 23 and the forward and reverse motor 2 are started. The forward and reverse motor 2 drives the screw rod 3 to rotate. When the screw rod 3 rotates, the ball nut 4 moves on the screw rod 3. According to the different rotation directions of the forward and reverse motor 2, the ball nut 4 makes a reciprocating motion. When the ball nut 4 moves, it drives the slide bar 5 to move in the moving groove 501, and the slide bar 5 drives the placement plate to move. When the placement plate drives the photovoltaic component to move, it drives the ball to roll. The ball can play a guiding role and provide certain support to the placement plate. The photovoltaic component moves under the cleaning brush 22, and the servo motor 23 drives the cleaning brush 22 to rotate to clean the back plate of the photovoltaic component and remove the dust attached thereto.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A back sheet removal device for a photovoltaic module, comprising a frame (1), wherein a fixing frame (7) is fixedly mounted on both side walls of the top of the frame (1), characterized in that: A lubricating mechanism (8) is installed on one side outer wall of the fixing frame (7), and the lubricating mechanism (8) comprises A cylindrical hollow block (11); A lubricating sponge (15) fixedly arranged at the bottom end of the hollow block (11); A plurality of oil outlet holes (14) are provided on the shell wall at the bottom end of the hollow block (11); A movable block (10) is suspended and arranged directly above the lubricating sponge (15); the movable block (10) is slidably arranged in the hollow block (11), and its upper end extends to the outside of the hollow block (11); When the movable block (10) is pressed downward, the movable block (10) presses the lubricating sponge (15) downward, and the lubricating oil in the lubricating sponge (15) flows out through the oil outlet hole (14).

2. The back sheet removal device of a photovoltaic module according to claim 1, characterized in that: A pressing plate (9) is fixedly provided on the top of the movable block (10), and a telescopic rod (18) is installed on the bottom surface. An extrusion plate (16) is vertically fixed on the bottom telescopic end of the telescopic rod (18), and a spring (19) is sleeved on the outside of the telescopic rod (18). The spring (19) is fixedly connected between the bottom surface of the movable block (10) and the extrusion plate (16).

3. The back sheet removal device of a photovoltaic module according to claim 1, characterized in that: Slide blocks (17) are symmetrically fixed on both sides of the outer surface of the movable block (10), and slide grooves (1701) are provided on the inner walls of both sides of the hollow block (11) at positions corresponding to the slide blocks (17), and the slide blocks (17) are slidably arranged in the slide grooves (1701).

4. The back sheet removal device of a photovoltaic module according to claim 1, characterized in that: The bottom of the hollow block (11) is connected to a lubrication head (13), and the lubrication head (13) is arranged below the oil outlet hole (14).

5. The back sheet removal device of a photovoltaic module according to claim 1, characterized in that: The hollow block (11) is clamped in a clamping ring (12), and the clamping ring (12) is fixedly mounted on a fixing frame (7).

6. The back sheet removal device of a photovoltaic module according to claim 1, characterized in that: Electric push rods (20) are symmetrically mounted on both sides of the lower surface of the top end of the fixing frame (7); a mounting frame (21) is fixed on the telescopic end of the electric push rod (20); a cleaning brush (22) is rotatably arranged in the mounting frame (21); one end of the cleaning brush (22) is fixedly connected to the output shaft of a servo motor (23); and the servo motor (23) is mounted on the outer wall of the mounting frame (21).

7. The back sheet removal device of a photovoltaic module according to claim 1, characterized in that: A forward and reverse motor (2) is fixedly provided on an outer wall of one side of the frame (1); a screw rod (3) is fixedly connected to the output end of the forward and reverse motor (2); a movable groove (301) is provided inside the frame (1) at a position corresponding to the screw rod (3); a ball nut (4) is sleeved on the outer thread of the screw rod (3); the diameter of the movable groove (301) matches the diameter of the ball nut (4); a sliding rod (5) is vertically fixed on the upper surface of the ball nut (4); the sliding rod (5) extends to the outside of the frame (1); an operating panel (6) is installed on the top of the sliding rod; a movable groove (501) is provided on the top surface of the frame (1) at a position corresponding to the sliding rod (5); the sliding rod (5) is slidably arranged in the movable groove (501).

Citation Information

Patent Citations

  • Dismounting device for photovoltaic module back plate

    CN217475310U