Detection device for valve production
By designing a fixing mechanism and sealing structure in the valve detection device, the problem of staff in traditional detection devices that need to manually fix the valve and deviation of the detection result is solved, and more efficient and accurate valve detection is achieved.
Patent Information
- Application Number
- CN202420498790.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-03-14
AI Technical Summary
During the inspection, a traditional valve detection device requires staff to manually fix the valve, resulting in an increase in working strength and the contact between the valve and the detection device is not sealed enough, resulting in a deviation in the detection result.
A detection device for valve production is designed, using a fixing mechanism to quickly fix valves of different diameters, and the sealing ability during detection is increased through the sealing structure to avoid gaps at both ends of the valve.
It reduces the work intensity of staff, improves the accuracy of test results and the working quality of the test device.
Smart Images

Figure CN222514431U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve detection equipment, in particular to a detection device for valve production. Background Art
[0002] Valves are pipe accessories used to open and close pipes, control flow direction, and adjust and control the parameters (temperature, pressure, and flow) of the conveying medium. According to their functions, they can be divided into shut-off valves, check valves, regulating valves, etc. During valve production, a testing device is required to test the air tightness of finished valves. Only after the test is qualified can the subsequent storage operation be carried out.
[0003] Traditional testing devices, when testing the air tightness of a valve, usually place the valve on a placement table, use a push rod to make the air supply disk contact with the valve to supply air, and detect the air tightness of the valve by observing the air pressure in the air supply equipment. However, when the air supply disk contacts the valve, the staff needs to manually fix the valve to prevent the valve from moving during testing, which requires the staff to fix the valve while performing the testing operation, increasing the staff's work intensity. At the same time, there is still a gap between the surface of the valve and the air supply disk and the placement table, which causes deviations in the valve test results and reduces the work quality of the testing device.
[0004] According to a sealing detection device for valve production provided by publication number: CN220182677U, two lifting components are symmetrically arranged on the detection platform, and the lifting components include a bottom plate, a bearing plate, a lifter and a slide groove. The bottom plate is located at the bottom end of the cabinet and is fixed on both sides of the detection platform, the lifter is fixed at the upper end of the bottom plate, and the bearing plate is located at the upper end of the lifter. The lifting component at the rear end of the detection platform can facilitate valve loading, and the lifting component at the front end of the detection platform can facilitate valve unloading. A valve is placed on the bearing plate and the lifter is started. At this time, the lifter will drive the bearing plate to rise, and then the valve will rise, and then the valve can be moved from one end of the bearing plate to the detection platform. This process does not require manual movement of the valve, which can save labor and improve the loading efficiency of the valve.
[0005] According to the detection device introduced above, when the air supply disk contacts the valve, the staff needs to manually fix it to prevent the valve from moving during detection. As a result, the staff needs to fix it while performing the detection operation, which increases the staff's work intensity. At the same time, there is still a gap between the surface of the valve and the air supply disk and the placement table, which causes deviations in the detection results of the valve and reduces the working quality of the detection device. Therefore, we need to propose a detection device for valve production. Utility Model Content
[0006] The purpose of the utility model is to provide a detection device for valve production. By setting a fixing mechanism, valves of different diameters can be quickly fixed, avoiding manual fixing of the valves by staff and reducing the work intensity of staff. By setting a sealing structure, the sealing performance of the detection device to the valve during detection is increased, thereby avoiding gaps at both ends of the valve during detection, avoiding deviations in the detection structure, and improving the working quality of the detection device to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a detection device for valve production, comprising a workbench, the top of the workbench is fixedly connected to a support frame, the top of the support frame is bolted to an electric push rod, the piston end of the electric push rod passes through the support frame and is fixedly connected to a lifting seat, the bottom end of the lifting seat is bolted to an air supply disk, one end of the air supply disk is provided with a connecting port, the bottom end of the air supply disk is provided with an air injection port, a movable groove is provided on the upper surface of the workbench, a placing table is provided in the middle of the top of the movable groove, a sealing structure for increasing the sealing is provided at the position opposite to the placing table and the air supply disk, and the inner cavity of the movable groove is installed with a fixing mechanism for fixing valves of different sizes.
[0008] Preferably, the sealing structure comprises a sealing gasket, a sealing groove is formed on the surface of the sealing gasket, and two groups of the sealing gaskets are provided, and the two groups of the sealing gaskets are respectively bonded to the upper surface of the placement table and the lower surface of the air delivery disk.
[0009] Preferably, the sealing grooves are arranged in several groups, and the several sealing grooves are arranged in a ring shape.
[0010] Preferably, the fixing mechanism includes a stepper motor, which is fixedly connected to the outer wall of the workbench through a mounting plate, and the output end of the stepper motor is fixedly connected to a forward and reverse threaded rod, one end of the forward and reverse threaded rod passes through the workbench and is rotatably connected to the inner wall of the movable groove through a rotating shaft, and both ends of the outer surface of the forward and reverse threaded rod are threadedly connected to a movable seat, and a clamping assembly is provided at the top of the movable seat.
[0011] Preferably, the clamping assembly includes a support block, the bottom end of which is fixedly connected to the top end of the movable seat, the two groups of support blocks are fixedly connected to support columns on one side facing each other, the other end of the support column is fixedly connected to a clamping block, and the clamping block is arranged in an arc shape.
[0012] Preferably, a sliding sleeve is inserted and fixed on the surface of the movable seat, a guide rod is inserted and slidably inserted in the inner cavity of the sliding sleeve, both ends of the guide rod are fixedly connected to the inner wall of the movable groove, and two groups of the sliding sleeve are provided.
[0013] Preferably, the inner cavity of the movable groove is fixedly connected with a limit plate, and two groups of the limit plates are provided, and the two groups of the limit plates are located between the two groups of movable seats.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model provides a detection device for valve production. By setting a fixing mechanism, the valve is placed on a placing table. The valve can be fixed by starting the fixing mechanism. Valves of different diameters can be fixed by adjusting the position of the fixing mechanism, thereby improving the stability of the detection device when detecting the valve, thereby avoiding manual fixation of the valve by the staff and reducing the work intensity of the staff.
[0016] 2. The utility model provides a detection device for valve production. By setting a sealing structure, the sealing performance of the placement table and the air supply plate after contacting the valve is increased, thereby improving the sealing effect of the valve, thereby avoiding gaps at both ends of the valve during detection, avoiding deviations in the detection structure, and improving the working quality of the detection device.
[0017] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a structural schematic diagram of a local cross-sectional structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the air delivery disc and the sealing pad of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the fixing mechanism of the utility model.
[0022] In the figure: 1. workbench; 2. support frame; 3. electric push rod; 4. lifting seat; 5. air supply plate; 6. connection port; 7. air injection port; 8. moving groove; 9. placement table; 10. sealing structure; 101. sealing gasket; 102. sealing groove; 11. fixing mechanism; 111. stepping motor; 112. positive and negative threaded rod; 113. moving seat; 114. clamping assembly; 1141. support block; 1142. support column; 1143. clamping block; 12. sliding sleeve; 13. guide rod; 14. limit plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-4 The utility model provides a technical solution: a detection device for valve production, including a workbench 1, a support frame 2 is fixedly connected to the top of the workbench 1, an electric push rod 3 is bolted to the top of the support frame 2, the piston end of the electric push rod 3 penetrates the support frame 2 and is fixedly connected to the lifting seat 4, the bottom end of the lifting seat 4 is bolted to an air supply plate 5, one end of the air supply plate 5 is provided with a connecting port 6, the bottom end of the air supply plate 5 is provided with an air injection port 7, a moving component for pushing the valve to move is installed at the bottom end of the support frame 2, a moving groove 8 is opened on the upper surface of the workbench 1, a placing table 9 is arranged in the middle of the top of the moving groove 8, a sealing structure 10 for increasing the sealing is arranged at the position facing the placing table 9 and the air supply plate 5, and a fixing mechanism 11 for fixing valves of different sizes is installed in the inner cavity of the moving groove 8;
[0025] Place the valve on the placement table 9, start the fixing mechanism 11 to fix the valve body, then start the electric push rod 3 to drive the air supply disk 5 to move downward, so that the bottom end of the air supply disk 5 contacts the valve, and through the setting of the sealing structure 10, increase the sealing performance of the air supply disk 5 and the placement table 9 after contacting the valve surface, and then connect the air supply detection equipment with the connecting port 6, and supply air to the air supply disk 5 through the connecting port 6, and send the air pressure into the inner cavity of the valve through the air supply port for subsequent detection work, thereby avoiding the staff from manually fixing the valve, reducing the work intensity of the staff, avoiding gaps at both ends of the valve during detection, avoiding deviations in the detection structure, and improving the working quality of the detection device.
[0026] The sealing structure 10 includes a sealing gasket 101, and a sealing groove 102 is opened on the surface of the sealing gasket 101. There are two groups of sealing gaskets 101, and the two groups of sealing gaskets 101 are respectively bonded to the upper surface of the placement table 9 and the lower surface of the air supply plate 5. Through the setting of the sealing gasket 101, the sealing performance of the air supply plate 5 and the placement table 9 after contacting the valve surface is increased, and through the setting of the sealing groove 102, the sealing effect of the sealing gasket 101 is increased.
[0027] There are several groups of sealing grooves 102, and the several sealing grooves 102 are all arranged in a ring shape. The diameter of each group of sealing grooves 102 increases from the inside to the outside. Through the arrangement of several groups of sealing grooves 102, valves with different diameters can be sealed.
[0028] The fixing mechanism 11 includes a stepper motor 111, which is fixedly connected to the outer wall of the workbench 1 through a mounting plate, and the output end of the stepper motor 111 is fixedly connected with a forward and reverse threaded rod 112, one end of the forward and reverse threaded rod 112 passes through the workbench 1, and is rotatably connected to the inner wall of the movable groove 8 through a rotating shaft, and both ends of the outer surface of the forward and reverse threaded rod 112 are threadedly connected with a movable seat 113, and a clamping assembly 114 is provided at the top of the movable seat 113. Starting the stepper motor 111 provides a driving force to drive the forward and reverse threaded rod 112 to rotate, so that the forward and reverse threaded rod 112 drives the movable seat 113 to move through the threaded connection, and the movable seat 113 drives the clamping assembly 114 to clamp and fix the valve.
[0029] The clamping assembly 114 includes a support block 1141, the bottom end of the support block 1141 is fixedly connected to the top end of the moving seat 113, the two groups of support blocks 1141 are fixedly connected to the opposite sides with a support column 1142, the other end of the support column 1142 is fixedly connected to a clamping block 1143, the clamping block 1143 is arranged in an arc shape, and the support block 1141 is driven to move by the moving seat 113, and the support block 1141 is driven to move by the clamping block 1143 through the support column 1142, so that the two groups of clamping blocks 1143 move toward each other to clamp and fix the valve, and the shape setting of the clamping block 1143 allows the clamping block 1143 to fit on the outer surface of the valve, and at the same time, it can cooperate to fix clamping blocks 1143 of different diameters.
[0030] A sliding sleeve 12 is inserted and fixed on the surface of the moving seat 113, and a guide rod 13 is inserted and slidably inserted into the inner cavity of the sliding sleeve 12. Both ends of the guide rod 13 are fixedly connected to the inner wall of the moving groove 8. There are two groups of sliding sleeves 12. Through the cooperation of the sliding sleeve 12 and the guide rod 13, the moving seat 113 drives the sliding sleeve 12 to slide on the surface of the guide rod 13, and at the same time, the positive and negative threaded rods 112 are prevented from driving the moving seat 113 to rotate, so that the moving seat 113 can only move on the outer surface of the positive and negative threaded rods 112.
[0031] The inner cavity of the movable groove 8 is fixedly connected with a limiting plate 14, and two groups of limiting plates 14 are arranged. The two groups of limiting plates 14 are located between the two groups of movable seats 113. Through the arrangement of the limiting plates 14, collision between the clamping blocks 1143 is avoided when the two groups of movable seats 113 in the movable groove 8 move.
[0032] During specific use: place the valve to be inspected on the placement table 9, start the stepper motor 111 to provide driving force to drive the forward and reverse threaded rod 112 to rotate, so that the forward and reverse threaded rod 112 drives the moving seat 113 to move through the threaded connection, and the moving seat 113 drives the support block 1141 to move, and the support block 1141 drives the clamping block 1143 to move through the support column 1142, so that the two groups of clamping blocks 1143 move toward each other to clamp and fix the outer surface of the valve, and through the setting of the sealing gasket 101 and the sealing groove 102, the two ends of the valve are inserted into the inner cavity of the sealing groove 102, and the valve is sealed by the cooperation of the sealing gasket 101, and then the air supply detection equipment is connected with the connecting port 6, and the air pressure is sent into the inner cavity of the valve through the air supply port on the air supply disk 5, and the valve is subjected to subsequent detection work, thereby avoiding the staff from manually fixing the valve, reducing the work intensity of the staff, avoiding gaps at both ends of the valve during detection, avoiding deviations in the detection structure, and improving the working quality of the detection device.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A valve production detection device, comprising a workbench, characterized in that: The top of the workbench is fixedly connected to a support frame, the top of the support frame is bolted to an electric push rod, the piston end of the electric push rod passes through the support frame and is fixedly connected to a lifting seat, the bottom end of the lifting seat is bolted to an air supply disk, one end of the air supply disk is provided with a connecting port, the bottom end of the air supply disk is provided with an air injection port, a movable groove is provided on the upper surface of the workbench, a placing table is provided in the middle of the top of the movable groove, a sealing structure for increasing the sealing is provided at the position where the placing table and the air supply disk face each other, and a fixing mechanism for fixing valves of different sizes is installed in the inner cavity of the movable groove.
2. A valve production detection device according to claim 1, characterized in that: The sealing structure comprises a sealing pad, a sealing groove is formed on the surface of the sealing pad, and two groups of the sealing pads are provided, and the two groups of the sealing pads are respectively bonded to the upper surface of the placement table and the lower surface of the air delivery disk.
3. A valve production detection device according to claim 2, characterized in that: The sealing grooves are arranged in a plurality of groups, and the plurality of sealing grooves are arranged in a ring shape.
4. A valve production detection device according to claim 1, characterized in that: The fixing mechanism includes a stepper motor, which is fixedly connected to the outer wall of the workbench through a mounting plate, and the output end of the stepper motor is fixedly connected to a forward and reverse threaded rod, one end of the forward and reverse threaded rod passes through the workbench and is rotatably connected to the inner wall of the movable groove through a rotating shaft, and both ends of the outer surface of the forward and reverse threaded rod are threadedly connected to a movable seat, and a clamping assembly is provided at the top of the movable seat.
5. A valve production detection device according to claim 4, characterized in that: The clamping assembly includes a support block, the bottom end of which is fixedly connected to the top end of the movable seat, the two groups of support blocks are fixedly connected to support columns on one side facing each other, the other end of the support column is fixedly connected to a clamping block, and the clamping block is arranged in an arc shape.
6. A valve production detection device according to claim 4, characterized in that: A sliding sleeve is inserted and fixed on the surface of the movable seat, a guide rod is inserted and slidably inserted in the inner cavity of the sliding sleeve, both ends of the guide rod are fixedly connected to the inner wall of the movable groove, and two groups of the sliding sleeve are arranged.
7. A valve production detection device according to claim 1, characterized in that: The inner cavity of the movable groove is fixedly connected with a limiting plate, and two groups of the limiting plates are provided, and the two groups of the limiting plates are located between the two groups of movable seats.
Citation Information
Patent Citations
Sealing performance detection device for valve production
CN220182677U