Portable tunnel crack rapid detection device

By designing a portable tunnel crack rapid detection device, using structures such as horizontal mobile plates and adjustable support components, the problems of low detection efficiency, poor accuracy and high cost in the prior art are solved, and fast and accurate detection is achieved and the reduction of Operating costs.

CN222514590UActive Publication Date: 2025-02-21中交投资南京有限公司
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Patent Information

Application Number
CN202420992792.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-02-21
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing tunnel crack detection device is prone to fatigue during large-scale inspection, which affects the detection efficiency and accuracy, and is costly and does not have a horizontal limit design, which affects the detection accuracy.

Method used

A portable tunnel crack rapid detection device is designed, using horizontal moving plate, roller support base, vertical transition adjustable support assembly and mobile adjustable limit assembly to achieve convenient detection operation and reduce through modular combined design. Cost and improve maintenance ease.

Benefits of technology

It realizes fast and accurate tunnel crack detection, reduces the labor intensity and economic cost of inspection operations, improves detection efficiency and accuracy, and is convenient for promotion, use and maintenance.

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Abstract

The utility model belongs to the technical field of tunnel construction engineering application, and particularly discloses a portable tunnel crack rapid detection device which comprises a tunnel, a tunnel top crack, a crack detection instrument, a transverse moving bedplate, a plurality of supporting seats with rollers, two groups of vertical transition adjustable supporting assemblies, a crack detection instrument mounting seat, a movable adjustable limiting assembly and the like. Wherein the crack detection instrument is mounted on a symmetric center line of one surface of the crack detection instrument mounting seat. The beneficial effects of the utility model are that: 1, compared with the current traditional detection device design, the labor is saved, the convenience of the detection operation is reduced, the economic cost input of crack detection is also reduced, the popularization and the use are facilitated, and the rapid and accurate crack detection operation can be realized at the same time; 2, the design structures such as the two vertical transition adjustable supporting assemblies and the movable adjustable limiting assemblies are designed in a modular combined mode, manufacturing, assembling and using are convenient, meanwhile, disassembling and maintaining are convenient, and replacement and maintenance are convenient and fast.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tunnel construction engineering application, and in particular relates to a portable tunnel crack rapid detection device. Background Art

[0002] Tunnels are a common engineering form in modern transportation construction, carrying a large amount of vehicles and people. Tunnel concrete cracks are one of the common problems in tunnel engineering.

[0003] When cracks appear in the tunnel, they need to be checked and tested to ensure safe operation of the tunnel.

[0004] After searching: ① Application No. / Patent No. 201720290327.6 discloses a portable tunnel crack observation device, including a first support rod, a display device and an electron microscope for observing tunnel cracks. The front end of the electron microscope is provided with an omnidirectional scale for measuring the size of the tunnel cracks. The electron microscope is connected to the end of the first support rod through a connecting hinge that can adjust the orientation of the electron microscope. The electron microscope is also connected to the display device for reading the width of the tunnel crack through a data cable. The device can fully combine people and equipment, has a simple structure, is easy to use and simple to operate, and has relatively low cost.

[0005] ② Application No. / Patent No. 202120576119.9 discloses a tunnel crack detection device, which belongs to the field of engineering construction detection technology. The tunnel crack detection device of the present application includes a walking mechanism and a detection platform. A detection frame is arranged on the detection platform. The detection frame includes two telescopic rods. The telescopic rod includes a fixed rod connected to the detection platform, and a lifting rod is arranged on the fixed rod; a detection plate capable of moving with the lifting rod is arranged between the lifting rods of the two telescopic rods, and a detection instrument is arranged on the detection plate; a sliding mechanism is arranged at one end of the lifting rod away from the fixed rod, and the sliding mechanism includes a slide plate, and the slide plate includes a horizontal plate for abutting against the top wall of the tunnel and sliding along the length direction of the tunnel, and curved plates are fixedly arranged at both ends of the horizontal plate; the horizontal plate is hinged to the corresponding ends of the lifting rod. The tunnel crack detection device of the present application improves the accuracy of the detection instrument in detecting cracks on the top wall of the tunnel, and can also improve the travel speed of the tunnel crack detection device during detection.

[0006] After analysis, the applicant found that in the above two technical solutions: Document ① is carried out in a handheld manner. When it conducts large-scale crack detection (large workload), the operator is prone to fatigue (handheld), which greatly affects the detection efficiency and accuracy; Document ② requires a supporting work vehicle (four-wheel vehicle, etc.), and at the same time, it is lifted / lowered by a hydraulic cylinder, etc., and the cost is increased accordingly. In addition, it does not have the corresponding horizontal (left and right) limit design, which affects the detection accuracy.

[0007] Therefore, based on the above problems, the utility model provides a portable tunnel crack rapid detection device. Utility Model Content

[0008] Purpose of the utility model: The purpose of the utility model is to provide a portable tunnel crack rapid detection device to solve the technical problems existing in the background technology.

[0009] Technical solution: The utility model provides a portable tunnel crack rapid detection device, including a tunnel, a crack on the tunnel top, a crack detection instrument and a transverse movable table. A plurality of roller support seats are symmetrically arranged on both sides of one side of the transverse movable table. Two groups of vertical transition adjustable support assemblies are symmetrically arranged on the other side of the transverse movable table. A crack detection instrument mounting seat is arranged between the two groups of vertical transition adjustable support assemblies. The two groups of vertical transition adjustable support assemblies are respectively provided with movable adjustable limit assemblies; wherein, the crack detection instrument is installed on the symmetrical center line of one side of the crack detection instrument mounting seat, the two groups of vertical transition adjustable support assemblies are used for vertically raising / lowering the height of the crack detection instrument mounting seat, and the movable adjustable limit assemblies are used for horizontally limiting the two groups of vertical transition adjustable support assemblies, the transverse movable table and the plurality of roller support seats.

[0010] In the technical solution of the present invention, the two groups of vertical transition adjustable support assemblies include two groups of vertical support columns symmetrically arranged on the other side of the transverse movable table, and vertical support column grooves respectively arranged in the end faces of one ends of the vertical support columns, and transition screws respectively used in conjunction with the vertical support column grooves, and transition seats respectively arranged on the end faces of one ends of the transition screws, and transition screw locking nuts respectively arranged on the transition screws.

[0011] In the technical solution, the movable and adjustable limit assembly includes transition seat screw grooves respectively arranged on one side of the transition seat, vertical support screws respectively connected to the transition seat screw grooves, limit blocks respectively arranged at one end of the vertical support screws, and vertical support screw locking nuts respectively arranged on the vertical support screws.

[0012] According to the technical solution, the portable tunnel crack rapid detection device also includes drag plates respectively arranged on the outer walls of the two ends of the transverse moving platform, drag plate through grooves respectively arranged in the drag plates, transition drag rods with hooks respectively used in conjunction with the drag plate through grooves, and hand-held parts respectively arranged at one end of the transition drag rods with hooks.

[0013] Compared with the prior art, the beneficial effects of a portable tunnel crack rapid detection device of the utility model are: 1. Compared with the current traditional detection device design, it saves labor, reduces the convenience of detection operation, and reduces the economic cost investment of crack detection, which is conducive to promotion and use, and can realize fast and accurate crack detection operations; 2. The design structure of two sets of vertical transition adjustable support components and movable adjustable limit components adopts a modular combination design, which is easy to manufacture and assemble, and is also easy to disassemble and maintain, and convenient for replacement and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 This is a schematic diagram of the main structure of a portable tunnel crack rapid detection device of the utility model;

[0016] Figure 2 It is a top view structural diagram of a transition seat, a transition seat screw groove, a crack detection instrument mounting seat and a crack detection instrument of a portable tunnel crack rapid detection device of the utility model;

[0017] Figure 3 It is a side view structural diagram of a portable tunnel crack rapid detection device of the utility model, including a horizontally movable table, a drag plate, a drag plate through slot, a transition drag rod with a hook, a handheld part, etc.;

[0018] Among them, the serial numbers in the figure are as follows: 100-tunnel, 200-tunnel top crack, 300-horizontal moving platform, 301-roller support seat, 302-drag plate, 303-drag plate slot, 304-vertical support column, 305-vertical support column groove, 306-transition screw, 307-transition screw locking nut, 308-transition seat, 309-transition seat groove, 310-vertical support screw, 311-vertical support screw locking nut, 312-limiting block, 313-transition drag rod with hook, 314-handheld part, 315-crack detection instrument mounting seat, 400-crack detection instrument. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0020] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "top", "bottom", "one side", "the other side", "front", "back", "middle part", "inside", "top end", "bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] Embodiment 1

[0022] like Figure 1 , Figure 2 and Figure 3 The portable tunnel crack rapid detection device shown in the figure comprises a tunnel 100, a tunnel top crack 200, a crack detection instrument 400 and a transverse moving platen 300.

[0023] A plurality of roller support seats 301 are symmetrically arranged on both sides of one side of the transverse moving plate 300.

[0024] Two sets of vertical transition adjustable support components are symmetrically arranged on the other side of the transverse movable platen 300.

[0025] A crack detection instrument mounting seat 315 is provided between the two sets of vertical transition adjustable support assemblies.

[0026] The two sets of vertical transition adjustable support components are respectively provided with movable adjustable limit components;

[0027] Among them, the crack detection instrument 400 is installed on the symmetrical center line of one side of the crack detection instrument mounting seat 315, two sets of vertical transition adjustable support components are used to vertically raise / lower the height of the crack detection instrument mounting seat 315, and the movable adjustable limit component is used to horizontally limit the two sets of vertical transition adjustable support components, the transverse movable platform 300, and several roller support seats 301.

[0028] In addition, the preferred two sets of vertical transition adjustable support components include two sets of vertical support columns 304 symmetrically arranged on the other side of the horizontal moving platen 300, and vertical support column grooves 305 respectively arranged in the end faces of one end of the vertical support columns 304, and transition screws 306 respectively used in conjunction with the vertical support column grooves 305, and transition seats 308 respectively arranged on the end faces of one end of the transition screws 306, and transition screw locking nuts 307 respectively arranged on the transition screws 306;

[0029] Among them, the crack detection instrument mounting seat 315 is connected to the transition seat 308, and the transition seat 308 includes but is not limited to a cylindrical structure. The transition screw 306, the transition seat 308 and the crack detection instrument mounting seat 315 are made of stainless steel in one piece. The above design is durable, easy to assemble, and easy to operate and assemble.

[0030] In addition, the preferred movable adjustable limit assembly includes a transition seat screw groove 309 respectively arranged on one side of the transition seat 308, and a vertical support screw 310 respectively connected to the transition seat screw groove 309, and a limit block 312 respectively arranged at one end of the vertical support screw 310, and a vertical support screw locking nut 311 respectively arranged on the vertical support screw 310;

[0031] Among them, the connecting surface between the limit block 312 and the tunnel 100 is set as an arc structure, the transition screw 306, the transition seat 308, the transition seat screw groove 309 and the crack detection instrument mounting seat 315 are made of stainless steel in one piece, and the limit block 312 is made of stainless steel. The above design is durable, easy to assemble, and easy to operate and assemble. The limit block 312 can horizontally limit the movable transverse moving platform 300 and several roller support seats 301 (to prevent large-scale left and right deviations), thereby realizing accurate detection and analysis of the tunnel top cracks 200.

[0032] Embodiment 2

[0033] On the basis of the first embodiment, the portable tunnel crack rapid detection device further includes a drag plate 302 respectively arranged on the outer walls of both ends of the horizontal movable plate 300, and a drag plate through groove 303 respectively arranged in the drag plate 302, and a transition drag rod 313 with a hook used in conjunction with the drag plate through groove 303, and a hand-held part 314 respectively arranged at one end of the transition drag rod 313 with a hook. During the detection operation, the operator hangs the transition drag rod 313 with a hook in the drag plate through groove 303, and uses the hand-held part 314 to pull the horizontal movable plate 300 to move on the crack 200 surface of the tunnel top (reciprocatingly), and at this time, the crack detection instrument 400 on one side of the crack detection instrument mounting seat 315 performs corresponding detection and analysis on the crack.

[0034] The structural principle or working principle of the portable tunnel crack rapid detection device of this structure:

[0035] (1) The horizontal movable platen 300 and a plurality of roller support seats 301 are vertically placed below the crack 200 on the inner wall of the tunnel 100, and the transition screw locking nuts 307 are respectively rotated to raise the transition screw 306 until the crack detection instrument 400 on one side of the crack detection instrument mounting seat 315 reaches the corresponding spacing for crack detection and analysis;

[0036] (2) Rotate the vertical support screw locking nuts 311 respectively to raise the vertical support screw 310 until one side of the limit block 312 contacts the inner wall of the tunnel 100 on both sides of the tunnel top crack 200;

[0037] (3) During the inspection operation, the operator hangs the transition drag rod 313 with a hook in the drag plate slot 303, and uses the hand-held part 314 to pull the horizontal movable platen 300 to move on the surface of the tunnel top crack 200 (reciprocatingly), and then the crack detection instrument 400 on one side of the crack detection instrument mounting seat 315 can perform corresponding inspection and analysis on the crack.

[0038] The crack detection instrument 400, the transverse moving table 300 and the plurality of roller support seats 301 in the portable tunnel crack rapid detection device of the present structure are all conventional components or equipment.

[0039] It should be noted that, in this article, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0040] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A portable tunnel crack rapid detection device, comprising a tunnel (100), a tunnel top crack (200), a crack detection instrument (400) and a transverse moving platen (300), characterized in that: A plurality of roller support seats (301) are symmetrically arranged on both sides of one side of the transverse moving table (300). The other side of the transverse movable platen (300) is symmetrically provided with two sets of vertical transition adjustable support components. A crack detection instrument mounting seat (315) is provided between the two sets of vertical transition adjustable support assemblies. The two groups of vertical transition adjustable support components are respectively provided with movable and adjustable limit components; The crack detection instrument (400) is installed on a symmetrical center line of a surface of the crack detection instrument mounting seat (315), two sets of vertical transition adjustable support components are used to vertically raise / lower the height of the crack detection instrument mounting seat (315), and the movable adjustable limit component is used to horizontally limit the two sets of vertical transition adjustable support components, the transverse movable platform (300), and a plurality of roller support seats (301).

2. A portable tunnel crack rapid detection device according to claim 1, characterized in that: The two groups of vertical transition adjustable support components include two groups of vertical support columns (304) symmetrically arranged on the other side of the transverse movable table (300), vertical support column grooves (305) respectively arranged in the end faces of one end of the vertical support columns (304), transition screws (306) respectively used in conjunction with the vertical support column grooves (305), transition seats (308) respectively arranged on the end faces of one end of the transition screws (306), and transition screw locking nuts (307) respectively arranged on the transition screws (306).

3. A portable tunnel crack rapid detection device according to claim 2, characterized in that: The movable and adjustable limiting assembly comprises a transition seat screw groove (309) respectively arranged on one side of the transition seat (308), a vertical support screw rod (310) respectively connected to the transition seat screw groove (309), a limiting block (312) respectively arranged at one end of the vertical support screw rod (310), and a vertical support screw rod locking nut (311) respectively arranged on the vertical support screw rod (310).

4. A portable tunnel crack rapid detection device according to claim 3, characterized in that: The portable tunnel crack rapid detection device also includes drag plates (302) respectively arranged on the outer walls of both ends of the transverse movable platform (300), drag plate through grooves (303) respectively arranged in the drag plates (302), transition drag rods (313) with hooks respectively used in conjunction with the drag plate through grooves (303), and hand-held parts (314) respectively arranged at one end of the transition drag rods (313) with hooks.

Citation Information

Patent Citations

  • Portable tunnel crack observation equipment

    CN206772856U

  • Tunnel crack detection device

    CN214503525U