Shaping device for data network cable processing
By designing a data network cable processing and shaping device including pulleys, motors, mobile poles and water spray cooling systems, the problem of insufficient leveling capacity of existing equipment for cables of different thicknesses is solved, and efficient and flexible cables are achieved Processing and energy management.
Patent Information
- Application Number
- CN202421078312.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-05-17
AI Technical Summary
Existing data network cable processing equipment can only level cables of the same thickness. For cables of different thicknesses, equipment needs to be replaced or tooling is adjusted, which limits the adaptability of cable types, increases costs and production time, and reduces The flexibility and efficiency of the production line.
A shaping device for data network cable processing is designed, using pulleys, motors, belts, mobile rods, leveling rods and other structures. The movement of the moving rods and leveling rods is driven by the pulleys and motors to realize the cables of different thicknesses and thicknesses. Level and accelerate the hardening process by spraying water cooling.
It realizes efficient leveling of cables of various thicknesses, reduces the frequency of equipment replacement and tooling adjustment, improves production efficiency and flexibility, reduces production costs, and improves energy management through water resource recycling and cooling systems. efficiency.
Smart Images
Figure CN222514800U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of network cable production, in particular to a shaping device for processing data network cables. Background Art
[0002] Drag chain data network cable is an indispensable key component in the field of industrial automation. This cable is designed for drag chain systems and can maintain stable and reliable performance in complex and changeable working environments. Its unique structure and material selection make it have excellent wear resistance, corrosion resistance, high temperature resistance and other characteristics, ensuring that it is not easily damaged during long-term and high-intensity use. The internal structure of the drag chain data network cable uses high-quality conductors and insulation materials to ensure the stability and high speed of signal transmission. At the same time, the outer layer of the cable adopts a special protective layer to effectively resist the erosion of harsh factors such as mechanical wear, chemical corrosion and ultraviolet rays. In addition, the cable also has good bending performance, which can easily adapt to the movement trajectory of the drag chain and reduce cable damage caused by excessive bending. In short, the drag chain data network cable has become an ideal choice in the field of industrial automation with its excellent performance and reliability. Whether it is machine tools, robots or other automation equipment, it can provide stable and efficient data transmission solutions to help enterprises improve production efficiency and product quality.
[0003] In the prior art, existing data network cables are coated and formed using an extrusion or tube extrusion coating processing method. Although the process is simple, it can only flatten cables of the same thickness. For cables of different thicknesses, it is necessary to replace equipment or adjust tooling, which limits the adaptability of cable types. Frequent replacement of equipment increases costs, and adjusting tooling delays production time, which is not conducive to the flexibility and efficiency improvement of the production line.
[0004] In view of the above problems, a shaping device for processing data network cables is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a shaping device for data network cable processing, aiming to improve the problem that the prior art can only flatten cables of the same thickness. For cables of different thicknesses, equipment needs to be replaced or tooling needs to be adjusted, which limits the adaptability of cable types. Frequent equipment replacement increases costs, and tooling adjustments delay production time, which is not conducive to the flexibility and efficiency improvement of the production line.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a shaping device for processing data network cables, comprising a base, a support frame fixedly connected to the left side of the top of the base, a pulley one rotatably connected inside the support frame, a motor fixedly connected to the left side of the top of the base, a pulley two fixedly connected to the output end of the motor, a belt connection between the pulley two and the pulley one, a plurality of moving rods slidably connected inside the pulley one, a fixed frame fixedly connected to the bottom of the moving rod, two connecting blocks fixedly connected to the bottom of the fixed frame, a leveling rod rotatably connected between the two connecting blocks, a fixing component is arranged on the top of the moving rod, and a cooling component is arranged on the right side of the top of the base.
[0007] As a further description of the above technical solution:
[0008] The cooling assembly includes two support plates and a water tank, the bottoms of the two support plates are fixedly connected to the right side of the top of the base, the bottom of the water tank is fixedly connected to the right side of the top of the base, the top of the support plate is fixedly connected to a joint, the inside of the water tank is fixedly connected to an activated carbon filter, a cleaning assembly is provided at the rear of the water tank, a water pipe is fixedly connected to the middle side of the front of the water tank, one end of the water pipe is fixedly connected to the top of the joint, and a nozzle is fixedly connected to the outside of the joint.
[0009] As a further description of the above technical solution:
[0010] The cleaning assembly includes a handle, the outer side of the handle is slidably connected to the rear of the water tank, the front end of the handle is fixedly connected to a brush shell, the inside of the brush shell is slidably connected to a brush plate, and the top of the brush plate is fixedly connected to a plurality of springs.
[0011] As a further description of the above technical solution:
[0012] The fixing assembly comprises a connecting rod, the right end of which is at the top of the moving rod, and the connecting rod is rotatably connected to an end of the moving rod away from the moving rod, wherein a plurality of screw rods are internally threadedly connected to the moving ring.
[0013] As a further description of the above technical solution:
[0014] A valve is fixedly connected to the outside of the water pipe, and a water pump is arranged on the outside of the water pipe.
[0015] As a further description of the above technical solution:
[0016] The top end of the spring is fixedly connected to the inner top wall of the brush housing.
[0017] As a further description of the above technical solution:
[0018] The left end of the screw rod is rotatably connected to the inside of the support frame.
[0019] As a further description of the above technical solution:
[0020] The right end of the screw rod is fixedly connected with a handle.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the cooperation among the pulley 1, the motor, the pulley 2, the belt, the moving rod, the connecting rod, the moving ring, the screw rod, the leveling roller and the like drives the leveling roller to level the cables of different thicknesses. The utility model can process cables of various thicknesses without frequent equipment replacement, thereby significantly improving production efficiency, reducing production costs and enhancing the flexibility of the production line.
[0023] 2. In the utility model, the nozzle works by cooperating with each other among the joints, nozzles, water pipes, valves, water pumps, water tanks, activated carbon filters, brush shells and other structures, so as to realize water spray cooling of the cables, accelerate the hardening process, realize the recycling of water resources, reduce energy consumption, be environmentally friendly and economical, and optimize energy management in the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A three-dimensional diagram of a shaping device for processing data network cables proposed by the utility model;
[0025] Figure 2 This is a structural schematic diagram of a pulley 1 of a shaping device for processing data network cables proposed by the utility model;
[0026] Figure 3 This is a schematic diagram of the structure of a handle of a shaping device for processing data network cables proposed by the utility model;
[0027] Figure 4 This is a structural schematic diagram of a leveling roller of a shaping device for processing data network cables proposed by the utility model;
[0028] Figure 5 The utility model discloses a spring structure diagram of a shaping device for processing data network cables.
[0029] Legend:
[0030] 1. Base; 2. Support frame; 3. Pulley 1; 4. Motor; 5. Pulley 2; 6. Belt; 7. Moving rod; 8. Connecting rod; 9. Moving ring; 10. Screw; 11. Leveling stick; 12. Fixed frame; 13. Joint; 14. Nozzle; 15. Water pipe; 16. Valve; 17. Water pump; 18. Water tank; 19. Activated carbon filter; 20. Brush shell; 21. Handle; 22. Spring; 23. Brush plate; 24. Support plate; 25. Connecting block. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1-Figure 3 The utility model provides an embodiment: a shaping device for processing data network cables, comprising a base 1, a support frame 2 is fixedly connected to the left side of the top of the base 1, a pulley 3 is rotatably connected inside the support frame 2, a motor 4 is fixedly connected to the left side of the top of the base 1, a pulley 2 5 is fixedly connected to the output end of the motor 4, a belt 6 is connected between the pulley 2 5 and the pulley 3, a plurality of moving rods 7 are slidably connected inside the pulley 3, a fixed frame 12 is fixedly connected to the bottom of the moving rod 7, two connecting blocks 25 are fixedly connected to the bottom of the fixed frame 12, a leveling stick 11 is rotatably connected between the two connecting blocks 25, a fixing component is arranged on the top of the moving rod 7, and a cooling component is arranged on the right side of the top of the base 1.
[0033] Specifically, the worker first places the cable in the work area and locks the moving ring 9 through the fixing assembly, which makes the movement of the ring closely related to the positioning of the cable. When the moving ring 9 moves, it will drive the fixing frame 12, the connecting block 25 and the leveling rod 11 to rise or fall accordingly to adapt to the size of the cable and achieve precise leveling. When the leveling is in place, stop twisting the screw 10, start the pulley 2 5, and transmit its power to the pulley 3 through the belt 6. The rotation of the pulley 3 drives the moving rod 7 to rotate, and then drives the above-mentioned fixing assembly to rotate together to complete the cable leveling task, regardless of the thickness of the cable. After the leveling work is completed, the cooling assembly intervenes to quickly cool the cable by spraying cooling water, promote the hardening process, and ensure the quality of the cable. At the same time, the cleaning assembly plays a role, and by pulling the handle 21 to clean the activated carbon filter 19, ensure the continuous and efficient operation of the filtration system, keep the water clean, and realize the recycling of resources. The whole process reflects the automation and high efficiency of the equipment, reduces the need for manual intervention, and improves production efficiency.
[0034] Reference Figure 1 and Figure 3 The cooling assembly includes two support plates 24 and a water tank 18. The bottoms of the two support plates 24 are fixedly connected to the right side of the top of the base 1, the bottom of the water tank 18 is fixedly connected to the right side of the top of the base 1, the top of the support plate 24 is fixedly connected to a joint 13, the inside of the water tank 18 is fixedly connected to an activated carbon filter 19, a cleaning assembly is provided at the rear of the water tank 18, a water pipe 15 is fixedly connected to the middle side of the front of the water tank 18, one end of the water pipe 15 is fixedly connected to the top of the joint 13, and the outside of the joint 13 is fixedly connected to a nozzle 14.
[0035] Specifically, after the leveling is completed, the valve 16 is opened, and the water pump 17 circulates the water in the water tank 18 to the water pipe 15. The water is evenly distributed to the multiple nozzles 14 through the joint 13, quickly cooling the cable and promoting the hardening process. After the water flows through the nozzle 14, it falls on the activated carbon filter 19, filtering impurities and realizing efficient recycling of water resources. When the activated carbon filter 19 needs to be cleaned, gently pull the handle 21 to drive the brush housing 20 to move and automatically clean it, ensuring that the filter continues to operate efficiently, reflecting the concept of environmentally friendly and intelligent resource management.
[0036] Reference Figure 3 The cleaning component includes a handle 21, the outer side of the handle 21 is slidably connected to the rear of the water tank 18, the front end of the handle 21 is fixedly connected to a brush shell 20, the inside of the brush shell 20 is slidably connected to a brush plate 23, and the top of the brush plate 23 is fixedly connected to multiple springs 22.
[0037] Specifically, when the handle 21 is operated, its mechanical linkage causes the brush housing 20 to move accordingly, and through the action of the internal spring 22, the brush plate 23 slides smoothly in the housing. This design ensures that the brush plate 23 and the activated carbon filter 19 always maintain close contact for deep cleaning. The force of the spring 22 helps to increase the brushing force, effectively remove the dirt and impurities accumulated on the filter, ensure the filtering effect, and extend the service life of the filter. This intelligent cleaning mechanism improves the maintenance efficiency of the overall equipment and the reliability of the water filtration system.
[0038] Reference Figure 1 The fixed assembly includes a connecting rod 8, the right end of the connecting rod 8 is at the top of the moving rod 7, and the end of the connecting rod 8 away from the moving rod 7 is rotatably connected to a moving ring 9, and the internal thread of the moving ring 9 is connected to a plurality of screw rods 10
[0039] Specifically, when you twist the screw 10, the threaded connection on it causes the moving ring 9 to move to the right. The movement of the moving ring 9 further drives the connecting rod 8, which is a connecting rod mechanism that converts the movement of the ring into linear motion. The movement of the connecting rod 8 then controls the movement of the moving rod 7, causing it to move along the axis direction of the pulley 3, that is, in the up and down direction.
[0040] Reference Figure 1 and Figure 4 A valve 16 is fixedly connected to the outside of the water pipe 15, a water pump 17 is arranged outside the water pipe 15, the top of the spring 22 is fixedly connected to the top wall of the brush shell 20, the left end of the screw rod 10 is rotatably connected to the inside of the support frame 2, and the right end of the screw rod 10 is fixedly connected to a handle.
[0041] Specifically, a valve 16 is installed on the water pipe 15 to allow the flow of water to be controlled, and to open or close the water source for cable cooling or filter cleaning. The water pump 17 is fixed to the outside of the water pipe 15, and is responsible for extracting and transporting water to ensure the smooth progress of the cooling and cleaning process. The spring 22 is located at the top of the brush shell 20. Its function is to provide an elastic restoring force so that when the brush shell 20 moves, the brush plate 23 can slide smoothly in the shell to ensure close contact with the activated carbon filter 19 to achieve deep cleaning. The screw 10 is an important control element. The left end is fixed inside the support frame 2, providing a rotating axis, so that the operator can drive the moving ring 9 and the entire adjustment system by twisting the handle. The right end of the screw 10 is fixed with a handle, so that the operator can directly control it and adjust the equipment conveniently and intuitively.
[0042] Working principle: The worker first puts the cable into the working area, and drives the threaded movable ring 9 to move to the right by twisting the screw rod 10, thereby driving the connecting rod 8 to move, and then driving the movable rod 7 to move upward or downward in the pulley 13, thereby driving the fixed frame 12, the connecting block 25 and the leveling rod 11 to move upward or downward. When the adjustment is suitable for the leveling work of the cable, the screw rod 10 is stopped, and the pulley 25 is started at this time, driving the pulley 25 to rotate, thereby driving the pulley 13 connected by the belt 6 to rotate, thereby driving the movable rod 7 to rotate, thereby driving the fixed frame 12, the connecting block 25 and the leveling rod 11 to rotate, so as to achieve the purpose of leveling cables of different thicknesses. When the leveling work is completed, the valve 16 is opened, and the water in the water tank 18 is transported to the water pipe 15 under the action of the water pump 17, and is sprayed out from multiple nozzles 14 through the joint 13 to cool the cable and accelerate hardening. The water sprayed from the nozzle 14 will fall into the activated carbon filter 19, and then filtered by the activated carbon filter 19, so as to achieve the circulation of water resources. When the activated carbon filter 19 needs to be cleaned, the handle 21 is pushed, and then the brush shell 20 is driven to move to achieve the purpose of cleaning. At the same time, under the action of the spring 22 inside the brush shell 20, the brush plate 23 slides in the brush shell 20, so that the activated carbon filter 19 and the brush plate 23 are always in conflict with each other, so as to achieve the purpose of deep cleaning.
[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A shaping device for processing data network cables, comprising a base (1), characterized in that: The top left side of the base (1) is fixedly connected to a support frame (2), the support frame (2) is rotatably connected to a pulley 1 (3), the top left side of the base (1) is fixedly connected to a motor (4), the output end of the motor (4) is fixedly connected to a pulley 2 (5), the pulley 2 (5) is connected to the pulley 1 (3) by a belt (6), a plurality of moving rods (7) are slidably connected to the pulley 1 (3), the bottom of the moving rod (7) is fixedly connected to a fixed frame (12), the bottom of the fixed frame (12) is fixedly connected to two connecting blocks (25), a leveling rod (11) is rotatably connected between the two connecting blocks (25), a fixing component is arranged on the top of the moving rod (7), and a cooling component is arranged on the top right side of the base (1).
2. A shaping device for processing data network cables according to claim 1, characterized in that: The cooling assembly comprises two support plates (24) and a water tank (18), the bottoms of the two support plates (24) are fixedly connected to the right side of the top of the base (1), the bottom of the water tank (18) is fixedly connected to the right side of the top of the base (1), the top of the support plate (24) is fixedly connected to a joint (13), the inside of the water tank (18) is fixedly connected to an activated carbon filter (19), a cleaning assembly is arranged at the rear of the water tank (18), a water pipe (15) is fixedly connected to the middle side of the front of the water tank (18), one end of the water pipe (15) is fixedly connected to the top of the joint (13), and the outside of the joint (13) is fixedly connected to a nozzle (14).
3. A shaping device for processing data network cables according to claim 2, characterized in that: The cleaning assembly comprises a handle (21), the outer side of the handle (21) is slidably connected to the rear part of the water tank (18), the front end of the handle (21) is fixedly connected to a brush housing (20), the interior of the brush housing (20) is slidably connected to a brush plate (23), and the top end of the brush plate (23) is fixedly connected to a plurality of springs (22).
4. A shaping device for processing data network cables according to claim 1, characterized in that: The fixing assembly comprises a connecting rod (8), the right end of the connecting rod (8) is at the top of the moving rod (7), and the end of the connecting rod (8) away from the moving rod (7) is rotatably connected to a moving ring (9), and the moving ring (9) is internally threaded with a plurality of screw rods (10).
5. The shaping device for processing data network cables according to claim 2, characterized in that: The water pipe (15) is fixedly connected to the outside with a valve (16), and a water pump (17) is arranged outside the water pipe (15).
6. A shaping device for processing data network cables according to claim 3, characterized in that: The top end of the spring (22) is fixedly connected to the inner top wall of the brush housing (20).
7. A shaping device for processing data network cables according to claim 4, characterized in that: The left end of the screw rod (10) is rotatably connected to the inside of the support frame (2).
8. The shaping device for processing data network cables according to claim 4, characterized in that: The right end of the screw rod (10) is fixedly connected with a handle.