Tab oxide removing tool
By designing a hyper-ear oxide removal tool including long nose pliers, using a combined structure of a clamp and a scraper, the problem of lack of effective manual hyper-ear oxide removal tool in the prior art is solved, and efficient oxide removal is achieved , ensuring a good connection between the pole ear and the busbar.
Patent Information
- Application Number
- CN202420920300.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The lack of effective tools for manually removing the surface oxide of the electrode ear in the prior art leads to the possibility of reoxidation of the plates when they are not cast and welded in time.
A tool for removing the extreme ear oxide is designed, including long nose pliers, the handle of the clamp is hinged by a fixed rotor shaft, and the clamp is provided with a clamp and a scraper at the end of the clamp. The clamp is used to clamp the pole ear. The scraper is kept away from the pole ear. Scrape off the oxide.
This tool is easy to operate manually and is suitable for manual removal of oxides at individual pole ears, effectively avoiding the reformation of oxides and ensuring good connection between pole ears and busbars.
Smart Images

Figure CN222514918U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lead-acid battery production, and in particular relates to a lug oxide removal tool. Background Art
[0002] The structure of a lead-acid battery includes a group formed by alternately stacking positive and negative plates, the top surfaces of which are provided with positive and negative pole ears, respectively. All positive pole ears in the same pole group are connected in series using a positive pole bus, and all negative pole ears in the same pole group are connected in series using a negative pole bus. Adjacent pole groups are then connected in series by connecting the positive and negative buses.
[0003] Since the end of the pole ear needs to be cast-welded to connect the busbar, at least the position where the pole ear is connected to the busbar needs to be kept clean and free of oxides, otherwise it will affect the connection between the pole ear and the busbar.
[0004] In the prior art, it is necessary to brush the tabs of the pole plates before cast welding to remove oxides on the surface of the tabs.
[0005] For example, the invention application with publication number CN101098001A discloses a brush ear device, including: a frame, a motor and a mounting plate are arranged on the frame, a rotating shaft is arranged on the mounting plate through a bearing and a bearing seat, a roller-shaped brush is arranged on the rotating shaft, the output shaft of the motor is connected to the rotating shaft through a transmission device, one side of the table panel is movably arranged on the mounting plate through a guide rail pair, and the other side of the table panel is abutted against the mounting plate, so that the table panel can move straight back and forth along the guide rail pair, and the table panel is provided with a washing hole matching the roller-shaped brush and a positioning device matching the washing hole.
[0006] However, if the plate after the ear is brushed is not cast-welded in time, it may be oxidized again. Therefore, before the plate is cast-welded, the ear of the individual plate is checked for oxides, and the oxides on the surface of the ear are generally removed manually. At present, there is a lack of a good device for manually removing the oxides on the surface of the ear. Utility Model Content
[0007] The utility model aims at the above-mentioned deficiencies in the prior art and provides a lug oxide removal tool.
[0008] A tool for removing oxide from a tab, comprising long-nosed pliers, the long-nosed pliers comprising a pair of pliers handles intersecting each other and hinged at the intersection by a fixed rotating shaft, the pliers handles comprising a handle end for operation and a pliers head end for removing oxides from the surface of the tab, a pair of mutually matching clamping blocks are respectively provided at the ends of the two pliers head ends, a receiving cavity for accommodating the cast welding area of the end of the tab and an avoidance cavity for avoiding the part of the tab that does not extend into the receiving cavity are respectively provided on the clamping surfaces of the two clamping blocks, and a scraper for resisting against the surface of one side of the tab is respectively provided at the avoidance cavity near the receiving cavity, the blade range of the scraper is not less than the width of the tab,
[0009] When in use, the two clamping blocks of the long-nosed pliers clamp the pole lug, and in the process of the long-nosed pliers moving away from the pole lug, the two scrapers scrape off the oxides attached to the two sides of the pole lug.
[0010] Preferably, the two clamping blocks are provided with positioning steps on the clamping surfaces close to one end of the clamp handle.
[0011] More preferably, the two clamping blocks are provided with bolts passing through the two clamping blocks in the area where the positioning steps are located, one end of the bolt extends out of the clamping block and is matched with a nut, and a return spring is sleeved in the area of the bolt located between the nut and the clamping block.
[0012] Preferably, one of the pliers head ends is divided into two sections, the clamping block of the pliers head end is located on one section, the two sections are hinged by a rotating shaft, and the axial direction of the rotating shaft is parallel to the axial direction of the fixed rotating shaft.
[0013] Preferably, the clamp block is provided with a mounting groove for mounting the scraper, the mounting groove is open on the clamping surface of the clamp block, the bottom surface of the mounting groove has a threaded hole opening to the side of the clamp block away from the clamping surface, and the threaded hole is provided with an adjustment stud for abutting against the back side of the scraper.
[0014] The end of the scraper where the blade is located has an inclined surface which is inclined from the side close to the avoidance cavity to the side close to the accommodating cavity, and the inclined surface is located on one side of the clamping surface to form the blade.
[0015] More preferably, a limiting hole is provided on the side wall of the mounting groove close to the avoidance cavity, a push rod with its end abutting against the upper inclined surface of the scraper is provided in the limiting hole, and a support spring for supporting the push rod is provided on the inner side of the push rod in the limiting hole.
[0016] Preferably, the clamping block is provided with a chamfer at the mouth of the avoidance cavity.
[0017] When the utility model is used, the tab oxide removal tool is operated to control the movement of the pliers head end by operating the handle end, the two clamps clamp the tab, and then the long-nosed pliers are pulled away from the tab. In the process of the long-nosed pliers moving away from the tab, the two scrapers scrape off the oxides attached to both sides of the tab. The utility model is easy to operate manually and is suitable for manually removing oxides at individual tabs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The utility model is a schematic structural diagram of a partial cross-section of a tab oxide removal tool.
[0019] Figure 2 It is a schematic diagram of the structure of the clamping block.
[0020] Figure 3 This is a schematic structural diagram of the tab oxide removal tool of the utility model from another perspective.
[0021] Reference numerals: plate 1, tab 11, oxide 12,
[0022] Fixed shaft 2, handle end 3, clamp head end 4, shaft 5,
[0023] Clamping block 6, accommodating cavity 61, avoidance cavity 62, scraper 63, positioning step 64, bolt 65, nut 66, return spring 67, mounting groove 68, threaded hole 69, adjusting stud 610, inclined surface 611, push rod 612, support spring 613, chamfer 614. DETAILED DESCRIPTION
[0024] like Figures 1 to 3 As shown, a tab oxide removal tool is used to remove oxide 12 at the end of the tab 11 on the top surface of the plate 1.
[0025] The lug oxide removal tool of the present application comprises a long-nosed pliers, which comprises a pair of pliers handles which are crossed with each other and hinged at the intersection by a fixed rotating shaft 2, and the pliers handles comprise a handle end 3 for operation and a pliers head end 4 for removing oxides 12 on the surface of the lug 11.
[0026] A pair of mutually matching clamping blocks 6 are respectively provided at the ends of the two clamp head ends 4, and a receiving cavity 61 for accommodating the cast welding area of the end of the pole ear 11 and an avoidance cavity 62 for avoiding the part of the pole ear 11 that does not extend into the receiving cavity 61 are provided on the clamping surfaces of the two clamping blocks 6. Scrapers 63 for resisting against the surface of one side of the pole ear 11 are respectively provided in the avoidance cavity 62 near the receiving cavity 61, and the blade range of the scraper 63 is not less than the width of the pole ear 11.
[0027] One of the pliers head ends 4 is divided into two sections, and the clamp block 6 of the pliers head end 4 is located on one of the sections. The two sections are hinged by a rotating shaft 5, and the axial direction of the rotating shaft 5 is parallel to the axial direction of the fixed rotating shaft 2. By dividing one of the pliers head ends 4 into two hinged sections, the two clamp blocks 6 can keep the front and rear ends of the clamping surfaces moving synchronously when opening (i.e., in the process of moving away from each other), and the spacing changes at the same speed at the front and rear ends. Otherwise, if the two pliers head ends with only one section are opened, the spacing at the end close to the fixed rotating shaft 2 changes slowly, while the spacing at the end away from the fixed rotating shaft 2 changes quickly.
[0028] The two clamping blocks 6 are provided with a positioning step 64 on the clamping surface near one end of the clamp handle. The positioning step 64 can be used for positioning between the two clamping blocks 6 during use.
[0029] The two clamping blocks 6 are provided with bolts 65 passing through the two clamping blocks 6 in the area where the positioning steps 64 are located. One end of the bolt 65 extends out of the clamping block 6 and is matched with a nut 66. A reset spring 67 is sleeved in the area between the nut 66 and the clamping block 6 on the bolt 65. The reset spring 67 is located on the side where the clamp head end 4 divided into two sections is located. The setting of the bolt 65 further limits the movement between the two clamping blocks 6. In addition, the reset spring 67 can provide a force for the clamping blocks 6 to keep close to each other.
[0030] The clamp block 6 is provided with a mounting groove 68 for mounting the scraper 63. The mounting groove 68 opens on the clamping surface of the clamp block 6. The bottom surface of the mounting groove 68 has a threaded hole 69 that opens to the side of the clamp block 6 away from the clamping surface. The threaded hole 69 is provided with an adjustment stud 610 for abutting against the back side of the scraper 63. By rotating the adjustment stud 610 with a thread, the depth of the adjustment stud 610 in the threaded hole 69 can be adjusted, so that the position of the scraper 63 can be adjusted.
[0031] The end of the scraper 63 where the blade is located has an inclined surface 611 that tilts from the side close to the avoidance cavity 62 to the side close to the accommodating cavity 61 , and the inclined surface 611 is located on one side of the clamping surface to form a blade.
[0032] A limiting hole is provided on the side wall of the mounting groove 68 close to the avoidance cavity 62 , in which a push rod 612 whose end abuts against the upper inclined surface of the scraper is provided, and a support spring 613 for supporting the push rod 612 is provided on the inner side of the push rod 612 in the limiting hole.
[0033] In order to facilitate the extension of the pole ear 11 between the two clamping blocks 6 , the clamping block 6 is provided with a chamfer 614 at the mouth of the avoidance cavity 62 .
[0034] When the utility model is used, the pole ear oxide removal tool is used to control the movement of the pliers head end by operating the handle end, the two clamping blocks 6 clamp the pole ear 11, and then the long-nosed pliers are pulled away from the pole ear 11. In the process of the long-nosed pliers moving away from the pole ear 11, the two scrapers 63 scrape off the oxides 12 attached to both sides of the pole ear 11.
Claims
1. A lug oxide removal tool, comprising long-nosed pliers, the long-nosed pliers comprising a pair of pliers handles intersecting each other and hinged at the intersection by a fixed rotating shaft, characterized in that: The pliers handle includes a handle end for operation and a pliers head end for removing oxides from the surface of the pole ear. The ends of the two pliers head ends are respectively provided with a pair of clamping blocks that cooperate with each other. The clamping surfaces of the two clamping blocks are provided with a receiving cavity for accommodating the cast welding area of the end of the pole ear, and an avoidance cavity for avoiding the part of the pole ear that does not extend into the receiving cavity. The two clamping blocks are respectively provided with a scraper for resisting the surface of one side of the pole ear near the receiving cavity. The blade range of the scraper is not less than the width of the pole ear. When in use, the two clamping blocks of the long-nosed pliers clamp the pole lug, and in the process of the long-nosed pliers moving away from the pole lug, the two scrapers scrape off the oxides attached to the two sides of the pole lug.
2. The tab oxide removal tool according to claim 1, characterized in that: The two clamping blocks are provided with positioning steps on the clamping surfaces close to one end of the clamp handle.
3. The tab oxide removal tool according to claim 2, characterized in that: The two clamping blocks are provided with bolts passing through the two clamping blocks in the area where the positioning steps are located. One end of the bolt extends out of the clamping block and is matched with a nut. A reset spring is sleeved in the area of the bolt located between the nut and the clamping block.
4. The tab oxide removal tool according to claim 1, characterized in that: One of the clamp head ends is divided into two sections, the clamp block of the clamp head end is located on one section, the two sections are hinged by a rotating shaft, and the axial direction of the rotating shaft is parallel to the axial direction of the fixed rotating shaft.
5. The tab oxide removal tool according to claim 1, characterized in that: The clamp block is provided with a mounting groove for mounting the scraper, the mounting groove is open at the clamping surface of the clamp block, the bottom surface of the mounting groove has a threaded hole opening to the side of the clamp block away from the clamping surface, and the threaded hole is matched with an adjustment stud for abutting against the back side of the scraper. The end of the scraper where the blade is located has an inclined surface which is inclined from the side close to the avoidance cavity to the side close to the accommodating cavity, and the inclined surface is located on one side of the clamping surface to form the blade.
6. The lug oxide removal tool according to claim 5, characterized in that: The mounting groove is provided with a limiting hole on the side wall close to the avoidance cavity, a push rod with its end abutting against the upper inclined surface of the scraper is arranged in the limiting hole, and a support spring for supporting the push rod is arranged on the inner side of the push rod in the limiting hole.
7. The lug oxide removal tool according to claim 1, characterized in that: The clamping block is provided with a chamfer at the mouth of the avoidance cavity.
Citation Information
Patent Citations
Ear-brushing device
CN101098001A