Anti-sputtering mechanism for electrostatic spraying

By installing stretchable or compressible corrugated pipes on the outside of the ball screw of the electrostatic spraying device, and setting a protective cover and baffle between the nozzle and the mobile station, the problem of the electrostatic spraying device lacking an effective anti-sputtering mechanism is solved, and the problem of the electrostatic spraying device lacking an effective anti-sputtering mechanism is realized. More efficient anti-sputtering effect and convenient disassembly and assembly.

CN222518894UActive Publication Date: 2025-02-25SUZHOU GREEN COATING TECH CO LTD
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Patent Information

Application Number
CN202420450702.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-02-25
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

The existing electrostatic spraying devices lack effective anti-sputtering mechanisms, which leads to easy splashing of paint, affecting the working environment, and inconvenient disassembly and assembly of anti-sputtering mechanisms, affecting use.

Method used

An electrostatic spraying anti-sputtering mechanism is designed, including a fixing frame, a motor, a ball screw, a mobile station, a nozzle, a protective cover and a protective assembly. The anti-sputtering structure is formed by installing stretchable or compressed bellows on the outside of the ball screw, and a protective cover and baffle are provided between the nozzle and the mobile station.

Benefits of technology

Effectively prevent paint particles from adsorbing on the ball screw, maintaining their functional capabilities, reducing sputtering during spraying, improving the working environment, and convenient disassembly and assemble the protective structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222518894U_ABST
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Abstract

The utility model is suitable for the technical field of electrostatic spraying, and provides an electrostatic spraying anti-sputtering mechanism which comprises a fixing frame, an anti-sputtering device and an anti-sputtering device, the motor is fixed on the outer side wall of the fixed frame through a bolt; the ball screw is fixed at the output end of the motor; the moving table is fixed on a nut seat on the ball screw through a nut; the nozzle is embedded in the outer side wall of the moving table; the protective cover is fixed to the position, close to the outer side of the nozzle, of the outer side wall of the movable table through bolts. The first protection assembly is arranged on the inner side of the fixing frame; the first protection assembly comprises a first corrugated pipe and a second corrugated pipe which are adhered and fixed between the inner side wall of the fixed frame and the outer side wall of the movable table through an adhesive; through the first corrugated pipe and the second corrugated pipe which can be stretched or compressed on the outer side of the ball screw, the ball screw can be effectively protected, and the problem that in the electrostatic spraying process, coating particles are adsorbed to the ball screw, and consequently the capacity is lost is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electrostatic spraying, and in particular relates to an electrostatic spraying anti-sputtering mechanism. Background Art

[0002] Electrostatic spraying is a spraying method that uses a high-voltage electrostatic field to make negatively charged paint particles move in a direction opposite to the electric field and adsorb the paint particles on the surface of the workpiece. The electrostatic spraying equipment consists of a spray gun, a spray cup, and an electrostatic spraying high-voltage power supply. It has been widely used in the field of workpiece spraying. At present, the electrostatic spraying device lacks an effective anti-sputtering mechanism, and the paint is easy to splash out, affecting the working environment and causing a waste of paint resources. The anti-sputtering mechanism is inconvenient to disassemble and assemble, affecting its use.

[0003] In the prior art, a Chinese patent with a reference publication number of CN 218486301 U discloses an anti-sputtering mechanism for an electrostatic spraying device, including a protective frame, a reciprocating screw rod rotatably connected to the inner side of the protective frame, and a spraying mechanism is threadedly connected to the reciprocating screw rod, the spraying mechanism includes a sliding block threadedly connected to the reciprocating screw rod, and a mounting plate integrally formed on one side of the sliding block, and two symmetrically distributed clamps are installed on the mounting plate, and spray guns are fixed on both clamps, and an anti-sputtering protective cover is provided on the spray gun. The utility model can form an anti-sputtering treatment for the spray gun by arranging a protective cover on the spray gun and installing an anti-sputtering plate on a T-shaped track on one side of the protective frame to prevent splashed paint from affecting the on-site environment.

[0004] The comparative document provides an electrostatic spraying mechanism with an anti-sputtering structure, but when the above patent is performing electrostatic spraying operation, paint particles will be adsorbed on the reciprocating screw. As the use time increases, a thicker layer of paint will be adsorbed on the reciprocating screw, causing the reciprocating screw to lose its ability. The reciprocating screw has no protective ability, which in turn causes the mechanism to have low protective ability.

[0005] Therefore, an electrostatic spraying anti-sputtering mechanism is proposed. Utility Model Content

[0006] The utility model provides an electrostatic spraying anti-sputtering mechanism, aiming to solve the above-mentioned problem.

[0007] The utility model is implemented as follows: an electrostatic spraying anti-sputtering mechanism comprises: a fixed frame; a motor fixed to the outer wall of the fixed frame by bolts; a ball screw fixed to the output end of the motor; a movable platform fixed to the nut seat on the ball screw by a nut; a nozzle embedded in the outer wall of the movable platform; a protective cover fixed to the outer wall of the movable platform near the outer side of the nozzle by bolts; a first protective component arranged at the inner side of the fixed frame; wherein the first protective component comprises: a first bellows and a second bellows fixed between the inner wall of the fixed frame and the outer wall of the movable platform by adhesive bonding, the first bellows being located on one side of the second bellows; a guide block arranged at the top of the first bellows and the second bellows; and a guide rod arranged at a position on the inner wall of the fixed frame near one side of the ball screw.

[0008] An electrostatic spraying anti-sputtering mechanism also includes a second protective component arranged on the outer side wall of the movable platform; wherein the second protective component includes: a first baffle plate arranged at a side of the movable platform; a second baffle plate welded to the outer side wall of the first baffle plate; a fastening nut passing through the first baffle plate and the second baffle plate; and a threaded hole opened on the outer side wall of the movable platform.

[0009] Preferably, a guide hole for the guide rod to pass through is formed on one side outer wall of the guide block.

[0010] Preferably, the cross section of the protective cover is an isosceles trapezoidal structure.

[0011] Preferably, the first bellows and the second bellows are sleeved on the outside of the ball screw, and neither the first bellows nor the second bellows are in contact with the ball screw.

[0012] Preferably, the included angle between the first baffle and the second baffle is degrees.

[0013] Preferably, the fastening nut and the threaded hole are screwed together via threads.

[0014] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0015] The first bellows and the second bellows that can be stretched or compressed on the outside of the ball screw can effectively protect the ball screw to avoid the problem of paint particles being adsorbed on the ball screw and causing loss of power during electrostatic spraying, thereby ensuring smooth movement of the nozzle. The guide rod supports the guide block to avoid the first bellows and the second bellows from contacting the ball screw after deformation and causing damage to movement. The protection of the nozzle by the protective cover and the second protective assembly can achieve protection during the spraying process, reduce spray spattering, and can also be disassembled and assembled according to needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model (when there is a second protection component);

[0017] Figure 2 It is a schematic diagram of the structure of the utility model (without the second protection component);

[0018] Figure 3 It is a schematic diagram of the fixing frame structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the first bellows structure of the utility model;

[0020] Figure 5 It is a schematic diagram of the structure of the first baffle and the second baffle of the utility model.

[0021] In the figure: 1. fixed frame; 2. motor; 3. ball screw; 4. moving table; 5. nozzle; 6. protective cover; 7. first protective assembly; 71. first bellows; 72. second bellows; 73. guide block; 74. guide rod; 8. second protective assembly; 81. first baffle; 82. second baffle; 83. fastening nut; 84. threaded hole. DETAILED DESCRIPTION

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0023] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0024] The utility model embodiment provides an electrostatic spraying anti-sputtering mechanism, such as Figure 1-4As shown, it includes a fixed frame 1, a motor 2 is fixedly connected to the outer wall of one side of the fixed frame 1 by bolts, a ball screw 3 is fixedly connected to the output end of the motor 2, a nut seat on the ball screw 3 is fixedly connected to a moving platform 4 by a nut, a nozzle 5 is embedded in the outer wall of one side of the moving platform 4, a protective cover 6 is fixedly connected to the outer position of the outer wall of one side of the moving platform 4 near the nozzle 5 by bolts, the cross-section of the protective cover 6 is an isosceles trapezoidal structure, a first bellows 71 and a second bellows 72 in a first protective assembly 7 are fixed between the inner wall of the fixed frame 1 and the outer wall of the moving platform 4 by adhesive, the first bellows 71 is located on one side of the second bellows 72, and guide blocks 73 are arranged on the top of the first bellows 71 and the second bellows 72, and a guide rod 74 is welded to the inner wall of one side of the fixed frame 1 in the vertical direction near the ball screw 3.

[0025] It should be noted that, since the existing electrostatic spraying mechanism is performing electrostatic spraying operation, paint particles will be adsorbed on the reciprocating screw. As the use time increases, a thicker paint layer will be adsorbed on the reciprocating screw, causing the reciprocating screw to lose its ability. The reciprocating screw does not have protection ability, which causes the mechanism to have low protection ability. In this embodiment, the first bellows 71 and the second bellows 72 that can be stretched or compressed on the outside of the ball screw 3 can effectively protect the ball screw 3 to avoid the problem of paint particles being adsorbed on the ball screw 3 during the electrostatic spraying process and causing loss of ability, thereby ensuring smooth movement of the nozzle 5, and guiding and supporting the guide block 73 through the guide rod 74 to avoid the first bellows 71 and the second bellows 72 from contacting the ball screw 3 after deformation and causing damage to movement. The protection of the nozzle 5 by the protective cover 6 and the second protective assembly 8 can achieve protection during the spraying process and reduce spray sputtering. It can also be disassembled and assembled according to needs.

[0026] Specifically, in this embodiment, this scheme mainly includes a first protective component 7. When in use, the nozzle 5 is connected to the spray pipe of the electrostatic spraying equipment, and the motor 2 drives the ball screw 3 to rotate through its output end. The movable platform 4 on the ball screw 3 moves along a straight line to realize the reciprocating linear motion of the nozzle 5, thereby realizing large-area spraying. When the movable platform 4 moves, the movable platform 4 will squeeze or stretch the first bellows 71 and the second bellows 72. The guide blocks 73 on the first bellows 71 and the second bellows 72 move along the guide rod 74. The first bellows 71 and the second bellows 72 are deformed to adapt to the movement of the movable platform 4, which can not only protect the ball screw 3, but also prevent the first bellows 71 and the second bellows 72 from contacting the ball screw 3 after deformation, causing damage to the movement.

[0027] The utility model embodiment provides an electrostatic spraying anti-sputtering mechanism, such as Figure 1-3 and Figure 5As shown, it includes a moving platform 4, and a first baffle 81 in the second protective component 8 is arranged at one side of the moving platform 4. A second baffle 82 is welded on one side outer wall of the first baffle 81, and the angle between the first baffle 81 and the second baffle 82 is 90 degrees. A fastening nut 83 passes through one side outer wall of the first baffle 81 and the second baffle 82, and a threaded hole 84 is opened on one side outer wall of the moving platform 4. The fastening nut 83 and the threaded hole 84 are screwed together by threads.

[0028] Specifically, in this embodiment, this scheme mainly includes a second protective component 8. When in use, the fastening nut 83 is passed through the first baffle plate 81 and the second baffle plate 82 and then screwed into the threaded hole 84 to achieve the installation of the first baffle plate 81 and the second baffle plate 82 on the outer wall of the movable platform 4. The first baffle plate 81 and the second baffle plate 82 can be used to achieve protection during the spraying process and reduce spraying splashing. It can also be disassembled and assembled according to needs.

[0029] In a further preferred embodiment of the present invention, Figure 1-4 As shown, a guide hole is provided on one side outer wall of the guide block 73 for the guide rod 74 to pass through.

[0030] In this embodiment, the guide block 73 can be moved along the guide rod 74 to achieve guiding support for the first bellows 71 and the second bellows 72, thereby preventing the first bellows 71 and the second bellows 72 from being damaged by contact with the ball screw 3 after deformation.

[0031] In a further preferred embodiment of the present invention, Figure 1-4 As shown, the first bellows 71 and the second bellows 72 are sleeved on the outside of the ball screw 3 , and the first bellows 71 and the second bellows 72 are not in contact with the ball screw 3 .

[0032] In this embodiment, it is possible to avoid the first bellows 71 and the second bellows 72 being damaged in movement due to contact with the ball screw 3 after deformation.

[0033] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.

[0034] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0035] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0036] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. An electrostatic spraying anti-sputtering mechanism, characterized in that: include: Fixed frame (1); A motor (2) fixed to the outer wall of the fixing frame (1) by means of bolts; A ball screw (3) fixed to the output end of the motor (2); A moving platform (4) fixed to a nut seat on the ball screw (3) via a nut; A nozzle (5) embedded in the outer wall of the moving platform (4); A protective cover (6) fixed by bolts to the outer wall of the movable platform (4) at a position close to the outer side of the nozzle (5); A first protection component (7) disposed at an inner side of the fixing frame (1); Wherein, the first protection component (7) comprises: A first bellows (71) and a second bellows (72) fixed between the inner wall of the fixed frame (1) and the outer wall of the movable platform (4) by adhesive bonding, wherein the first bellows (71) is located on one side of the second bellows (72); A guide block (73) provided on the top of the first bellows (71) and the second bellows (72); A guide rod (74) is arranged on the inner side wall of the fixing frame (1) at a position close to one side of the ball screw (3).

2. An electrostatic spraying anti-sputtering mechanism as claimed in claim 1, characterized in that: It also includes a second protective component (8) arranged on the outer side wall of the moving platform (4); Wherein, the second protection component (8) comprises: A first baffle (81) disposed at one side of the moving platform (4); a second baffle (82) welded to the outer side wall of the first baffle (81); a fastening nut (83) passing through the first baffle plate (81) and the second baffle plate (82); A threaded hole (84) is provided on the outer side wall of the movable platform (4).

3. An electrostatic spraying anti-sputtering mechanism as claimed in claim 1, characterized in that: A guide hole is provided on one side outer wall of the guide block (73) for the guide rod (74) to pass through.

4. The electrostatic spraying anti-sputtering mechanism according to claim 1, characterized in that: The cross section of the protective cover (6) is an isosceles trapezoidal structure.

5. The electrostatic spraying anti-sputtering mechanism according to claim 1, characterized in that: The first bellows (71) and the second bellows (72) are sleeved on the outside of the ball screw (3), and the first bellows (71) and the second bellows (72) are not in contact with the ball screw (3).

6. An electrostatic spraying anti-sputtering mechanism as claimed in claim 2, characterized in that: The included angle between the first baffle (81) and the second baffle (82) is 90 degrees.

7. An electrostatic spraying anti-sputtering mechanism as claimed in claim 2, characterized in that: The fastening nut (83) and the threaded hole (84) are connected by screwing.

Citation Information

Patent Citations

  • Anti-sputtering mechanism of electrostatic spraying equipment

    CN218486301U