Scrap iron cleaning device for PC steel bar production

By designing an iron filing cleaning device including a support seat, a lift box, a fixed positioning cylinder, a movable positioning ring, an annular cleaning pipe and an annular distributed cleaning nozzle, the problem of the steel rod movement under high-pressure water flushing is solved, and the stable steel rod is achieved And achieve comprehensive cleaning effect.

CN222519342UActive Publication Date: 2025-02-25JINAN DONGKANG METAL PROD CO LTD
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Patent Information

Application Number
CN202421283496.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-25
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

During the production process of PC steel rods, when high-pressure water cleans the iron filings of steel rods, the impact force of water will cause the steel rod to move, affecting the cleaning effect.

Method used

An iron filing cleaning device including a support seat, a lift box, a fixed positioning cylinder, a movable positioning ring, an annular cleaning tube and an annular distributed cleaning nozzle is designed. The device can stabilize the position of the steel rod through the design of the movable positioning ring and annular cleaning tube, and achieve comprehensive cleaning through the annularly distributed cleaning nozzle.

Benefits of technology

The device can stabilize the steel rod under high-pressure water rinsing, avoid the steel rod moving, and achieve good iron filing cleaning effect. At the same time, the stability of the steel rod is enhanced by the design of the ring cleaning nozzle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a scrap iron cleaning device for PC steel bar production, and belongs to the technical field of PC steel bar production. Comprising a supporting seat, a lifting box and a fixed positioning cylinder are fixedly connected to the supporting seat, and a vertically-arranged steel bar body is placed in the fixed positioning cylinder; a guide groove is formed in one side of the lifting box, a connecting rod is arranged in the guide groove in an up-down sliding mode, and the end of the connecting rod is fixedly connected with a movable positioning ring. The steel bar main body is sleeved with the movable positioning ring, and an annular cleaning pipe is arranged below the movable positioning ring; annularly distributed cleaning nozzles corresponding to the steel bar main body are arranged below the annular cleaning pipe; a water storage tank is formed in the supporting seat, and a reflux pump is arranged in the water storage tank; the working end of the reflux pump is connected with a water outlet hose, and the water outlet hose communicates with the annular cleaning pipe. The steel bar main body is vertically arranged, and meanwhile, the fixed positioning cylinder and the movable positioning ring are arranged, so that the steel bar main body can be conveniently and quickly limited, and the steel bar main body is prevented from moving under the impact of water.
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Description

Technical Field

[0001] The utility model provides an iron scrap cleaning device for PC steel bar production, belonging to the technical field of PC steel bar production. Background Art

[0002] PC steel bar is a kind of steel bar used in prestressed concrete structures. PC steel bar has the advantages of high strength, good prestressing effect, material saving, convenient construction, corrosion resistance and environmental sustainability. It is widely used in concrete structures such as bridges, high-rise buildings, and water conservancy projects. The production process of PC steel bar often includes raw material preparation, raw material cutting, steel bar forming, tensile prestressing treatment, and rust prevention treatment.

[0003] During the process of cutting and other processing, the steel rod often produces iron filings, which affects the production quality of the PC steel rod, so the steel rod needs to be cleaned. One of the better ways is to use water flushing. The water combined with the impact force of the water can fully clear the iron filings on the surface of the steel rod, including those embedded in the grooves of the steel rod. However, when flushing the steel rod with water at a higher pressure, although the cleaning effect can be better, the impact force of the water on the steel rod will also affect the stability of the steel rod, causing the steel rod to move and affecting the cleaning effect. Therefore, there is a need for an iron filing cleaning device that is easy to stabilize the position of the steel rod and can achieve a good cleaning effect. Utility Model Content

[0004] The technical problem to be solved by the utility model is that when high-pressure water is used to clean the iron filings of a steel rod, the impact force of the water will affect the stability of the steel rod, causing the steel rod to move, thereby affecting the cleaning effect.

[0005] In order to solve the above-mentioned problems, the utility model proposes the following technical solutions: a chip cleaning device for PC steel rod production, comprising a support seat, a lifting box and a fixed positioning cylinder are fixedly connected to the support seat, a steel rod body is vertically placed in the fixed positioning cylinder; a guide groove is provided on one side of the lifting box, a connecting rod is provided in the guide groove for sliding up and down, a movable positioning ring is fixedly connected to the end of the connecting rod; the movable positioning ring is sleeved on the steel rod body, and an annular cleaning pipe is provided below the movable positioning ring; an annular distributed cleaning nozzle corresponding to the steel rod body is provided below the annular cleaning pipe; a water storage tank is provided in the support seat, a reflux pump is provided in the water storage tank; a water outlet hose is connected to the working end of the reflux pump, and the water outlet hose is connected to the annular cleaning pipe.

[0006] As an improvement, the center of the fixed positioning cylinder corresponds to the center of the movable positioning ring.

[0007] As an improvement, a motor is arranged in the lifting box, and a lead screw is fixedly connected to the output shaft of the motor; a lifting plate is threadedly connected to the lead screw, and the lifting plate is fixedly connected to the connecting rod.

[0008] As an improvement, a water retaining frame is fixedly provided on the support seat, and the fixed positioning cylinder is located in the water retaining frame; a drainage hole connected to the water storage tank is opened at the bottom of the water retaining frame, and the height of the water retaining frame is higher than the height of the fixed positioning cylinder.

[0009] As an improvement, a support plate is fixedly arranged in the water storage tank, a filter screen is arranged above the support plate, and a water permeable hole is opened in the support plate.

[0010] As an improvement, a water-spreading hole is provided at the bottom of the fixed positioning cylinder, and the water-spreading hole is communicated with the water storage tank.

[0011] Beneficial effects of the utility model:

[0012] A fixed positioning cylinder is fixedly connected to the support seat, and a movable positioning ring is fixedly connected to the end of the connecting rod. When installing the steel rod, just put the steel rod in the fixed positioning cylinder, and then put the movable positioning ring on the steel rod. The installation is simple and fast, and the positioning of the steel rod can be quickly completed. When the steel rod is flushed with high-pressure water, it can be ensured that the steel rod will not move.

[0013] The movable positioning ring is set to slide and can be put on steel bars of different heights. The cleaning nozzles distributed in an annular manner can clean the steel bars more comprehensively. At the same time, the cleaning nozzles distributed in an annular manner can generate impact forces in all directions of the steel plate, so that the impact forces offset each other and increase the stability of the steel bars.

[0014] At the same time, an annular cleaning pipe is arranged under the movable positioning ring, which can rise and fall with the movable positioning ring. The annular cleaning pipe can be driven to slide downward by controlling the movable positioning ring to slide downward, so that the annular cleaning pipe can clean the entire steel pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional diagram of an iron filings cleaning device for PC steel rod production according to the utility model.

[0016] Figure 2 This is a top view of an iron chip cleaning device for PC steel rod production according to the utility model.

[0017] Figure 3 This is a diagram showing the internal structure of a lifting box of an iron chip cleaning device for PC steel rod production according to the utility model.

[0018] Figure 4 This is a diagram showing the internal structure of a support base of an iron chip cleaning device for PC steel rod production according to the utility model.

[0019] Figure 5 This is a three-dimensional diagram of a fixed positioning cylinder of an iron chip cleaning device for PC steel rod production according to the utility model.

[0020] 1. Support seat; 2. Lifting box; 3. Guide groove; 4. Connecting rod; 5. Movable positioning ring; 6. Annular cleaning pipe; 7. Cleaning nozzle; 8. Steel rod body; 9. Water retaining frame; 10. Water outlet hose; 11. Fixed positioning cylinder; 12. Diversion hole; 13. Motor; 14. Screw rod; 15. Lifting plate; 16. Filter screen; 17. Support plate; 18. Reflux pump; 19. Water permeable hole; 20. Water storage tank; 21. Diffuser hole. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings.

[0022] according to Figure 1-5 As shown: The utility model provides an iron filings cleaning device for PC steel bar production: comprising a support seat 1, a lifting box 2 and a fixed positioning cylinder 11 are fixedly connected to the support seat 1, and a steel bar body 8 is placed vertically in the fixed positioning cylinder 11; a guide groove 3 is provided on one side of the lifting box 2, a connecting rod 4 is slidably arranged in the guide groove 3, and a movable positioning ring 5 is fixedly connected to the end of the connecting rod 4; the movable positioning ring 5 is sleeved on the steel bar body 8, and an annular cleaning pipe 6 is arranged below the movable positioning ring 5; an annular distribution cleaning nozzle 7 corresponding to the steel bar body 8 is arranged below the annular cleaning pipe 6; a water storage tank 20 is provided in the support seat 1, and a reflux pump 18 is arranged in the water storage tank 20; a water outlet hose 10 is connected to the working end of the reflux pump 18, and the water outlet hose 10 is connected to the annular cleaning pipe 6. The center of the fixed positioning cylinder 11 corresponds to the center of the movable positioning ring 5.

[0023] The steel rod body 8 is arranged vertically, and the fixed positioning tube 11 and the movable positioning ring 5 are arranged at the same time, so that the steel rod body 8 can be quickly limited conveniently to avoid the movement of the steel rod body 8 under the impact of water.

[0024] A motor 13 is arranged in the lifting box 2 , and a screw rod 14 is fixedly connected to the output shaft of the motor 13 ; a lifting plate 15 is threadedly connected to the screw rod 14 , and the lifting plate 15 is fixedly connected to the connecting rod 4 .

[0025] The setting of the guide groove 3 and the connecting rod 4 can limit the rotation of the lifting plate 15, thereby converting the rotation of the screw rod 14 into the movement of the lifting plate 15, and transmitting the movement to the movable positioning ring 5 through the connecting rod 4, thereby achieving the limitation of steel bars at different heights.

[0026] A water retaining frame 9 is fixedly provided on the support seat 1 , and a fixed positioning cylinder 11 is located in the water retaining frame 9 ; a drainage hole 12 connected to the water storage tank 20 is opened at the bottom of the water retaining frame 9 , and the height of the water retaining frame 9 is higher than that of the fixed positioning cylinder 11 .

[0027] The provision of the water retaining frame 9 can prevent the water after cleaning from overflowing and contaminating the support seat 1 , and the waste water after cleaning falls into the water retaining frame 9 and enters the water storage tank 20 through the drainage hole 12 .

[0028] A support plate 17 is fixedly arranged in the water storage tank 20, a filter screen 16 is arranged above the support plate 17, and a water permeable hole 19 is opened in the support plate 17. A water-spraying hole 21 is opened at the bottom of the fixed positioning cylinder 11, and the water-spraying hole 21 is connected to the water storage tank 20.

[0029] The filter screen 16 can filter and recycle the waste water after cleaning, so as to achieve water recycling and save resources; at the same time, a part of the waste water entering the fixed positioning cylinder 11 will flow into the water storage tank 20 from the water dispersion hole 21.

[0030] Principle of the utility model

[0031] When using the present application to clean the PC steel bar, start the motor 13, so that the movable positioning ring 5 slides downward under the drive of the lifting plate 15 and the connecting rod 4, until the movable positioning ring 5 is at a position corresponding to the height of the steel bar body 8 to be cleaned; pass the PC steel bar through the movable positioning ring 5 and place it in the fixed positioning cylinder 11. At this time, the steel bar body 8 is completely located in the movable positioning ring 5 and the fixed positioning cylinder 11, which can ensure a good positioning effect, start the reflux pump 18, so that the water in the water tank 20 flows into the annular cleaning pipe 6 through the outlet pipe, and then sprays out from the cleaning nozzle 7 to clean the steel bar. The ring-shaped cleaning nozzle 7 can clean the steel bar body 8 in all aspects, and the ring-shaped cleaning nozzle 7 can generate force around the steel bar body 8, so that the impact force offsets each other, increasing the stability of the steel bar.

[0032] At the same time, the motor 13 can be controlled to move the movable positioning ring 5 and the annular cleaning tube 6 downward, so as to further comprehensively clean the length direction of the steel bar body 8. However, it is necessary to try not to move the movable positioning ring 5 too far downward, so as not to affect the positioning stability of the steel bar body 8. At the same time, for the part where the lower end of the steel bar body 8 is inserted into the fixed positioning cylinder 11, the steel bar body 8 can be turned upside down and rinsed twice to achieve a comprehensive cleaning effect.

[0033] The cleaned waste water enters the water storage tank 20 through the water diffusing holes 21 and the drainage holes 12, and enters the bottom of the water storage tank 20 after being filtered by the filter screen 16, so as to achieve the effect of water recycling and save water resources.

[0034] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. An iron scrap cleaning device for PC steel bar production, characterized in that: The invention comprises a support base (1), a lifting box (2) and a fixed positioning cylinder (11) are fixedly connected to the support base (1), and a steel rod body (8) is vertically placed in the fixed positioning cylinder (11); a guide groove (3) is provided on one side of the lifting box (2), a connecting rod (4) is slidably arranged in the guide groove (3), and a movable positioning ring (5) is fixedly connected to the end of the connecting rod (4); the movable positioning ring (5) is sleeved on the steel rod body (8), and an annular cleaning pipe (6) is arranged below the movable positioning ring (5); an annular distribution cleaning nozzle (7) corresponding to the steel rod body (8) is arranged below the annular cleaning pipe (6); a water storage tank (20) is provided in the support base (1), and a reflux pump (18) is arranged in the water storage tank (20); a water outlet hose (10) is connected to the working end of the reflux pump (18), and the water outlet hose (10) is communicated with the annular cleaning pipe (6).

2. The iron scrap cleaning device for PC steel bar production according to claim 1, characterized in that: The center of the fixed positioning cylinder (11) corresponds to the center of the movable positioning ring (5).

3. The iron scrap cleaning device for PC steel bar production according to claim 1, characterized in that: A motor (13) is arranged in the lifting box (2), and a screw rod (14) is fixedly connected to the output shaft of the motor (13); a lifting plate (15) is threadedly connected to the screw rod (14), and the lifting plate (15) is fixedly connected to the connecting rod (4).

4. The iron scrap cleaning device for PC steel bar production according to claim 1, characterized in that: A water retaining frame (9) is fixedly arranged on the support seat (1), and the fixed positioning cylinder (11) is located in the water retaining frame (9); a drainage hole (12) communicating with the water storage tank (20) is opened at the bottom of the water retaining frame (9), and the height of the water retaining frame (9) is higher than the height of the fixed positioning cylinder (11).

5. The iron scrap cleaning device for PC steel bar production according to claim 1, characterized in that: A support plate (17) is fixedly arranged in the water storage tank (20), a filter screen (16) is arranged above the support plate (17), and a water permeable hole (19) is opened in the support plate (17).

6. The iron scrap cleaning device for PC steel bar production according to claim 1, characterized in that: A water-spraying hole (21) is provided at the bottom of the fixed positioning cylinder (11), and the water-spraying hole (21) is communicated with the water storage tank (20).