Pipe bending device for pipe bending machine
By designing electromagnetic heating and cooling systems in the pipe bending machine, the problem of poor stress of bending components of traditional pipe bending machines is solved, efficient heating and cooling of the pipe bending is achieved, and product quality and operating efficiency are improved.
Patent Information
- Application Number
- CN202421315007.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The bending components of traditional pipe bending machines will cause poor stress on the inner and outer sides of the pipe during bending, and the existing pipe bending components lack stress relief functions, which increases production costs and inefficiency.
A pipe bending device for a pipe bending machine is designed, and an electromagnetic heating and cooling system is used to electromagnetically heat the bent pipe through the first electromagnetic heating plate and the second electromagnetic heating plate to reduce metal stress, and to the pipe through the fan and the corrugated pipe. Cooling is carried out to achieve the purpose of small quenching.
It effectively reduces metal stress in the bent pipe, improves product quality, simplifies the operation process, improves operating efficiency, and reduces production costs.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe bending machine accessories, in particular to a pipe bending device for a pipe bending machine. Background Art
[0002] Pipe bending machine refers to a machine used for bending pipes and can also be used as a jack. It is roughly divided into CNC pipe bending machine, hydraulic pipe bending machine, etc. It is used in power construction, road and railway construction, bridges, ships and other aspects of pipeline laying and repair. Pipe bending machine can be roughly divided into CNC pipe bending machine, hydraulic pipe bending machine, etc. It is mainly used for power construction, railway construction, pipeline laying and repair of boilers, bridges, ships, furniture, decoration, etc. It has the advantages of multiple functions, reasonable structure and simple operation.
[0003] In the bending process of the pipe bender, the pipe bending assembly is a relatively important component. The traditional pipe bending assembly bends due to physical properties, which will cause stress difference between the inside and outside of the bending component pipe. If a stress relief step is added to the pipe with a smaller curvature, the production cost will increase and the efficiency will be low. The existing pipe bending machine bending assemblies do not have stress relief function. Based on this, we propose a pipe bending device for a pipe bender. Utility Model Content
[0004] The purpose of the utility model is to provide a pipe bending device for a pipe bending machine to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipe bending device for a pipe bending machine, comprising a mounting plate, the top of the mounting plate is provided with two groups of first slide grooves, the tops of the two groups of first slide grooves are slidably mounted with a first slide, the top of the first slide is fixedly mounted with a hollow threaded column, the outer side of the hollow threaded column is movably mounted with a pipe bending roller, the top of the mounting plate is provided with a plurality of threaded holes, the top of the mounting plate is provided with two second slide grooves, the inner sides of the two second slide grooves are slidably mounted with an arc-shaped sliding block, the top of the arc-shaped sliding block is rotatably mounted with a rotating plate, the top of the rotating plate is fixedly mounted with a sliding column frame, the outer side of the sliding column frame is slidably mounted with a sliding seat, and the top of the sliding seat is fixedly mounted with a sliding column frame. A straight pipe is fixedly installed, a mounting frame is fixedly installed on the inner side of the straight pipe, a fan is movably installed on one side of the mounting frame, one side of the straight pipe is connected with a guide cone, the other end of the guide cone is connected with a bellows, the top of the guide cone is connected with a cold air guide pipe, the other end of the cold air guide pipe is fixedly installed with a threaded connecting pipe, a main support roller is installed in the middle part of the top of the mounting plate, a second electromagnetic heating plate is installed on one side of the top of the main support roller, a first electromagnetic heating plate is installed on the top of the mounting plate, a transmission gear disk is fixedly installed on the bottom of the mounting plate, a pillar is fixedly installed on the bottom of the mounting plate, an outer side of the bottom end of the pillar is movably sleeved with a shaft seat, and a fixing plate is fixedly installed on the bottom of the shaft seat.
[0006] Preferably, the threaded holes are located in the middle portion of the first slide, the threaded holes are linearly and evenly distributed on opposite sides of the first slide, and the specifications and dimensions of the threaded holes are compatible with the specifications and dimensions of the hollow threaded column.
[0007] Preferably, the first electromagnetic heating plate and the second electromagnetic heating plate have corresponding specifications and sizes.
[0008] Preferably, the rotating plate is rotatably mounted on the top of the arc-shaped slider via a rotating shaft that penetrates the arc-shaped slider.
[0009] Preferably, the second slide grooves are symmetrically and evenly distributed on the top of the mounting plate, and the specifications and dimensions of the arc-shaped sliding blocks are compatible with the specifications and dimensions of the second slide grooves.
[0010] Preferably, the main support roller, the transmission gear plate, the support column and the mounting plate are concentric circles.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: when the device is in use, the mounting plate is installed at a fixed position of the pipe bending machine through the fixing plate and the shaft seat, and then the power transmission mechanism is connected through the transmission gear plate, and then the first slide is slid to the position of the first slide slot according to the bending operation requirements, and after reaching the required position, the bolt is passed through the hollow threaded column and extended to the inside of the threaded hole to fix the position of the pipe bending roller. During the pipe bending operation, the pipe is placed on the inner side of the pipe bending roller and the main support roller, and the corrugated pipe is placed at one end of the pipe corresponding to the first electromagnetic heating plate and the second electromagnetic heating plate is located at At the bend of the pipe, the threaded connecting pipe is connected to the cold air output device. At this time, the power output of the pipe bender is started. First, the first electromagnetic heating plate and the second electromagnetic heating plate perform electromagnetic heating on the bend to reduce the metal stress at the bend. After bending, more heat will be generated to cooperate with the first electromagnetic heating plate and the second electromagnetic heating plate to heat the bend. After bending, the fan is started. At this time, the fan inputs the airflow into the inside of the bellows through the straight pipe and the guide cone. The inside of the pipe is cooled by the guide of the bellows to achieve the purpose of small quenching, which can reduce metal stress and improve product quality.
[0012] By setting up the second slide groove and the arc-shaped slider, the internal position of the arc-shaped slider in the second slide groove can be adjusted when bending the pipe. The rotation of the rotating plate enables the bellows to guide the airflow into the interior of different pipe bending angles, which increases the demand for coping with different pipe bending angles. The cold airflow can cool the inside of the pipeline to reduce stress. The electromagnetic heating steps of the first electromagnetic heating plate and the second electromagnetic heating plate are coordinated to reduce the operation quenching steps, improve the operation efficiency, and have a good overall use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1It is a schematic diagram of the front three-dimensional appearance structure of the utility model.
[0014] Figure 2 It is a schematic diagram of the three-dimensional appearance structure of the utility model when viewed from the rear or upward direction.
[0015] Figure 3 This is a schematic diagram of the right side appearance structure of the utility model.
[0016] Figure 4 For this utility model Figure 1 Enlarged structural diagram at A in the middle.
[0017] In the figure: 1. mounting plate; 2. first electromagnetic heating plate; 3. second electromagnetic heating plate; 4. bending roller; 5. first slide; 6. first slide; 7. second slide; 8. bellows; 9. rotating plate; 10. slide column frame; 11. transmission gear plate; 12. support column; 13. shaft seat; 14. fixing plate; 15. straight pipe; 16. cold air duct; 17. threaded connecting pipe; 18. mounting frame; 19. fan; 20. main support roller; 21. hollow threaded column; 22. guide cone; 23. threaded hole; 24. arc-shaped slider; 25. slide seat. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-Figure 4The utility model provides a technical solution: a pipe bending device for a pipe bending machine, comprising a mounting plate 1, two groups of first slide grooves 5 are provided on the top of the mounting plate 1, first slides 6 are slidably installed on the tops of the two groups of first slide grooves 5, a hollow threaded column 21 is fixedly installed on the top of the first slide 6, a pipe bending roller 4 is movably installed on the outer side of the hollow threaded column 21, a plurality of threaded holes 23 are provided on the top of the mounting plate 1, two second slide grooves 7 are provided on the top of the mounting plate 1, arc-shaped slide blocks 24 are slidably installed inside the two second slide grooves 7, a rotating plate 9 is rotatably installed on the top of the arc-shaped slide block 24, a sliding column frame 10 is fixedly installed on the top of the rotating plate 9, a sliding seat 25 is slidably installed on the outer side of the sliding column frame 10, and a straight pipe 15 is fixedly installed on the top of the sliding seat 25, A mounting frame 18 is fixedly installed on the inner side of the straight pipe 15, and a fan 19 is movably installed on one side of the mounting frame 18. A guide cone 22 is connected to one side of the straight pipe 15, and the other end of the guide cone 22 is connected to the corrugated pipe 8. The top of the guide cone 22 is connected to the cold air guide pipe 16, and a threaded connecting pipe 17 is fixedly installed on the other end of the cold air guide pipe 16. A main support roller 20 is installed in the middle part of the top of the mounting plate 1, and a second electromagnetic heating plate 3 is installed on one side of the top of the main support roller 20. The first electromagnetic heating plate 2 is installed on the top of the mounting plate 1, and a transmission gear disc 11 is fixedly installed on the bottom of the mounting plate 1. A pillar 12 is fixedly installed on the bottom of the mounting plate 1, and a shaft seat 13 is movably sleeved on the outer side of the bottom end of the pillar 12, and a fixed plate 14 is fixedly installed on the bottom of the shaft seat 13.
[0020] The working principle of the above technical solution is as follows: when in use, the mounting plate 1 is mounted at a fixed position of the pipe bending machine through the fixing plate 14 and the shaft seat 13, and then the power transmission mechanism is connected through the transmission gear plate 11, and then the first slide 6 is slid to the position of the first slide groove 5 according to the bending operation requirements, and after reaching the required position, the bolt is passed through the hollow threaded column 21 and extended to the inside of the threaded hole 23 to fix the position of the pipe bending roller 4. During the pipe bending operation, the pipe is placed on the inner side of the pipe bending roller 4 and the main support roller 20, and the corrugated pipe 8 is placed at one end of the pipe, and the first electromagnetic heating plate 2 and the second electromagnetic heating plate 3 are located at the pipe bending position. At the same time, the threaded connecting pipe 17 is connected to the cold air output device. At this time, the power output of the pipe bending machine is started. First, the first electromagnetic heating plate 2 and the second electromagnetic heating plate 3 electromagnetically heat the bend of the pipe to reduce the metal stress at the bend. After bending, more heat will be generated to cooperate with the first electromagnetic heating plate 2 and the second electromagnetic heating plate 3 to heat the bend. After bending, the fan 19 is started. At this time, the fan 19 inputs the airflow into the interior of the bellows 8 through the straight pipe 15 and the guide cone 22, and the inside of the pipe is cooled by the guidance of the bellows 8 to achieve the purpose of small quenching, which can reduce metal stress and improve product quality.
[0021] In another embodiment, Figure 1As shown, the threaded holes 23 are located in the middle of the first slide 6 , and the threaded holes 23 are linearly and evenly distributed on opposite sides of the first slide 6 . The size of the threaded holes 23 matches the size of the hollow threaded column 21 .
[0022] The hollow threaded column 21 passes through the first slide 6 and is connected to the bottom of the first slide 6. The setting of the threaded hole 23 and the hollow threaded column 21 can increase the fixed position of the adjustable pipe bending roller 4 after movement, which is convenient for meeting the needs of bending pipes at different angles, and the overall structural effect is good.
[0023] In another embodiment, Figure 1-Figure 4 As shown, the specifications and sizes of the first electromagnetic heating plate 2 and the second electromagnetic heating plate 3 correspond to each other.
[0024] The first electromagnetic heating plate 2 and the second electromagnetic heating plate 3 are electromagnetic heating technologies of traditional induction cookers. The existing technology is directly adopted and installed flexibly. This scheme is only for displaying the position and use to achieve the purpose of electromagnetic heating and facilitate coordinated operation. There are many structural properties of electromagnetic heating, so it can be changed according to actual needs.
[0025] In another embodiment, Figure 1-Figure 4 As shown, the rotating plate 9 is rotatably installed on the top of the arc-shaped slider 24 through the rotating shaft passing through the arc-shaped slider 24.
[0026] The rotating plate 9 is installed on the top of the arc-shaped slider 24 through a transmission shaft, so that the bellows 8 can be rotated when it needs to be adjusted, so as to meet different usage requirements and adjust the angle.
[0027] In another embodiment, Figure 1-Figure 4 As shown, the second slide grooves 7 are symmetrically and evenly distributed on the top of the mounting plate 1 , and the specifications and dimensions of the arc-shaped sliding blocks 24 are matched with the specifications and dimensions of the second slide grooves 7 .
[0028] By setting the second slide groove 7 and the arc-shaped slider 24, the internal position of the arc-shaped slider 24 in the second slide groove 7 can be adjusted when bending the pipe, and the rotation of the rotating plate 9 allows the bellows 8 to guide the airflow into the interior of different bending angles of the pipe, which increases the demand for coping with different bending angles of the pipe, and allows the cold airflow to cool the inside of the pipeline, which is convenient for reducing stress. The electromagnetic heating steps of the first electromagnetic heating plate 2 and the second electromagnetic heating plate 3 are coordinated to reduce the operation quenching steps and improve the operation efficiency, and the overall use effect is good.
[0029] In another embodiment, Figure 1 and Figure 2 As shown, the main support roller 20, the transmission gear plate 11, the support column 12 and the mounting plate 1 are concentric circles.
[0030] This structure increases the stability of the overall structure, facilitates the stability of the structure after installation, and makes the moment stable and increases the structural strength.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pipe bending device for a pipe bending machine, comprising a mounting plate (1), characterized in that: The top of the mounting plate (1) is provided with two groups of first slide grooves (5), and the tops of the two groups of first slide grooves (5) are both slidably mounted with first slide racks (6), and the top of the first slide rack (6) is fixedly mounted with a hollow threaded column (21), and a pipe bending roller (4) is movably mounted on the outer side of the hollow threaded column (21). The top of the mounting plate (1) is provided with a plurality of threaded holes (23), and the top of the mounting plate (1) is provided with two second slide grooves (7), and arc-shaped sliders (24) are slidably mounted inside the two second slide grooves (7), and a rotating plate (9) is rotatably mounted on the top of the arc-shaped slider (24), and a sliding column frame (10) is fixedly mounted on the top of the rotating plate (9), and a sliding seat (25) is slidably mounted on the outer side of the sliding column frame (10), and a straight pipe (15) is fixedly mounted on the top of the sliding seat (25), and a mounting frame (18) is fixedly mounted on the inner side of the straight pipe (15). A fan (19) is movably mounted on one side of the mounting frame (18); a guide cone (22) is connected to one side of the straight pipe (15); the other end of the guide cone (22) is connected to a bellows (8); the top of the guide cone (22) is connected to a cold air guide pipe (16); the other end of the cold air guide pipe (16) is fixedly mounted with a threaded connecting pipe (17); a main support roller (20) is mounted in the middle of the top of the mounting plate (1); a second electromagnetic heating plate (3) is mounted on one side of the top of the main support roller (20); a first electromagnetic heating plate (2) is mounted on the top of the mounting plate (1); a transmission gear disc (11) is fixedly mounted on the bottom of the mounting plate (1); a pillar (12) is fixedly mounted on the bottom of the mounting plate (1); a shaft seat (13) is movably sleeved on the outer side of the bottom end of the pillar (12); a fixing plate (14) is fixedly mounted on the bottom of the shaft seat (13).
2. A pipe bending device for a pipe bending machine according to claim 1, characterized in that: The threaded holes (23) are located in the middle of the first slide (6), and the threaded holes (23) are evenly distributed linearly on opposite sides of the first slide (6). The size of the threaded holes (23) is compatible with the size of the hollow threaded column (21).
3. A pipe bending device for a pipe bending machine according to claim 1, characterized in that: The specifications and dimensions of the first electromagnetic heating plate (2) and the second electromagnetic heating plate (3) correspond to each other.
4. A pipe bending device for a pipe bending machine according to claim 1, characterized in that: The rotating plate (9) is rotatably mounted on the top of the arc-shaped slider (24) via a rotating shaft that penetrates the arc-shaped slider (24).
5. The pipe bending device for a pipe bending machine according to claim 1, characterized in that: The second slide grooves (7) are symmetrically and evenly distributed on the top of the mounting plate (1), and the specifications and dimensions of the arc-shaped sliding blocks (24) are compatible with the specifications and dimensions of the second slide grooves (7).
6. A pipe bending device for a pipe bending machine according to claim 1, characterized in that: The main support roller (20), the transmission gear plate (11), the support column (12) and the mounting plate (1) are concentric circles.