Press line capable of automatically and intelligently detecting defects
By designing the moving structure, inspection structure and storage structure on the stamping line, the problem of inconvenient transportation of the stamping line is solved, convenient transportation, automatic detection and convenient storage are achieved, and the applicability, convenience and comfort of the stamping line are improved.
Patent Information
- Application Number
- CN202421305888.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The existing stamping wire with automatic intelligent detection of defects is inconvenient for transportation, resulting in low applicability in use.
A stamping line including a base, a moving structure, a detection structure and a storage structure is designed. The mobile structure is conveniently conveyed through slide rails and servo motors, the detection structure is automatically detected by scanners, and the storage structure is conveniently stored through placement frames and limit blocks.
Through the design of the mobile structure, the convenient transportation of stamping lines is achieved and the applicability is improved; through the design of the detection structure, automatic detection is achieved and the convenience is improved; through the design of the storage structure, convenient storage is achieved and comfort is improved .
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping lines, in particular to a stamping line with automatic intelligent defect detection. Background Art
[0002] The stamping line is also called the stamping automatic line. It is an automated production line mainly used to produce large body panels. It is connected by a transfer device according to the stamping process flow, and can achieve a continuous production process without manual operation. There are many types of stamping lines, and a stamping line with automatic intelligent defect detection is an important part of it.
[0003] To this end, the patent with publication number CN213826561U discloses a stamping production line, which increases the working range of the robot by attaching a moving mechanism to the robot arranged between presses. A stamping production line includes first, second, ...N presses (1, 2, 3...n) arranged in an upstream and downstream order, characterized in that: a robot is arranged between two adjacent presses, and the base of the robot is movably arranged between the two adjacent presses. The base of the robot is movably arranged between two adjacent presses, and the effect of the mobile setting is immediately reflected, that is, the original reaching range of the robot's mechanical arm plus the additional stroke of the displacement ensures that the original press remains in its original position, and the mechanical arm can still reach it, realizing the corresponding functions of picking up and placing and transferring workpieces;
[0004] The above-mentioned stamping production line realizes the corresponding functions of picking up, placing and transferring workpieces when in use, but it is inconvenient to transport during use, which makes its applicability low during use. Utility Model Content
[0005] The utility model aims to provide a stamping line with automatic defect intelligent detection, so as to solve the defect of the existing stamping line with automatic defect intelligent detection that is inconvenient to transport.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a stamping line with automatic intelligent defect detection, comprising a base and a first stamping seat;
[0007] A moving structure is provided at the top of the base, and the moving structure includes a slide rail, a fixed plate, a slider, a fixed seat, a moving seat, a threaded rod and a servo motor. The slide rail is fixed to both sides of the top of the base, and sliders are provided inside the slide rails. The tops of the sliders extend to the outside of the slide rails and are fixed with a fixed plate. The bottom end of the fixed plate is fixed with a moving seat. A threaded rod runs through the inside of the moving seat. Fixed seats are provided at both ends of the threaded rod, and a servo motor is installed on one side of the fixed seat.
[0008] A concave die is provided at the top of the moving structure, a detection structure is provided at one side of the top of the base, a first stamping seat is provided at the top of the base on one side of the detection structure, and a second stamping seat is provided at the top of the base on the other side of the detection structure;
[0009] A storage structure is arranged on one side of the base.
[0010] When using the device, by providing a mobile structure, the device is facilitated to be transported, thereby improving the applicability of the stamping line with automatic intelligent defect detection when in use; by providing a detection structure, the device is facilitated to be detected, thereby improving the convenience of the stamping line with automatic intelligent defect detection when in use; by providing a storage structure, the device is facilitated to be stored, thereby improving the comfort of the stamping line with automatic intelligent defect detection when in use.
[0011] Preferably, the slider and the slide rail form a sliding structure, the top of the fixed plate is fixedly connected to the bottom of the die, and the bottom of the fixed seat is fixedly connected to the top of the base. The servo motor is started, the servo motor drives the threaded rod to rotate, the threaded rod drives the moving seat to move outside the threaded rod, and the moving seat drives the slider to move inside the slide rail through the fixed plate.
[0012] Preferably, the threaded rod and the movable seat are designed to be threadedly connected, and one end of the threaded rod passes through the fixed seat and is fixedly connected to the output end of the servo motor. Under the action of the slider, the stability of the fixed plate during movement is enhanced, and the fixed plate drives the die to move.
[0013] Preferably, the detection structure includes a support base, an equipment box and a scanner, wherein the support base is fixed to one side of the top of the base, the equipment box is fixed to one side of the top of the support base, and the scanner is installed on one side of the bottom of the support base. When the die moves below the scanner, the scanner will detect the product inside the die, and when it is detected that it does not meet the standard, the servo motor is controlled by the single-chip microcomputer to stop working.
[0014] Preferably, a single chip microcomputer is arranged inside the equipment box, and the output end of the scanner is electrically connected to the input end of the equipment box. The concave mold is in a fixed state at this time, which is convenient for the staff to move the product inside the concave mold to the inside of the placement frame.
[0015] Preferably, the storage structure comprises a placement frame, a connection seat, a limit block and a slide slot, the placement frame is arranged on one side of the base, slide slots are provided at both ends of one side of the placement frame inside the base, limit blocks are provided inside the slide slots, and a connection seat is fixed on one side of the limit blocks. The placement frame is moved to one side of the base, one end of the limit block contacts one end of the slide slot, and the placement frame is pushed, and the placement frame drives the limit block to move to the inside of the slide slot through the connection seat.
[0016] Preferably, one side of the connecting seat extends to the outside of the base and is fixedly connected to the placement frame, and the limit block and the base form a sliding structure through a slide groove. With the cooperation of the slide groove and the limit block, the placement frame is fixed to one side of the base, which is convenient for storing defective products.
[0017] The utility model provides a punching line with automatic intelligent defect detection, which has the following advantages:
[0018] By providing a moving structure, starting the servo motor, the servo motor drives the threaded rod to rotate, the threaded rod drives the moving seat to move outside the threaded rod, and the moving seat drives the slider to move inside the slide rail through the fixed plate. Under the action of the slider, the stability of the fixed plate during movement is enhanced, and the fixed plate drives the die to move, realizing the function of facilitating transportation of the device, thereby improving the applicability of the stamping line for automatic intelligent defect detection during use;
[0019] By providing a detection structure, when the die moves to the bottom of the scanner, the scanner will detect the product inside the die. When it is detected that the product does not meet the standard, the servo motor is controlled by the single-chip microcomputer to stop working. The die is in a fixed state at this time, which is convenient for the staff to move the product inside the die to the inside of the placement frame, realizing the function of facilitating detection of the device, thereby improving the convenience of the stamping line with automatic intelligent defect detection when in use;
[0020] By providing a storage structure, the placement frame is moved to one side of the base, so that one end of the limit block is in conflict with one end of the slide slot, and the placement frame is pushed. The placement frame drives the limit block to move to the inside of the slide slot through the connecting seat. With the cooperation of the slide slot and the limit block, the placement frame is fixed to one side of the base, which is convenient for storing defective products, realizing the function of facilitating storage of the device, thereby improving the comfort of the stamping line with automatic intelligent defect detection when in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0022] Figure 2 It is a side cross-sectional structural schematic diagram of the utility model;
[0023] Figure 3 For the utility model Figure 2 The enlarged structural diagram at A in the middle;
[0024] Figure 4 It is a side view structural diagram of the detection structure of the utility model;
[0025] Figure 5 It is a three-dimensional structural schematic diagram of the mobile structure of the utility model.
[0026] Explanation of the reference numerals in the figure: 1. base; 2. moving structure; 201. slide rail; 202. fixed plate; 203. slider; 204. fixed seat; 205. moving seat; 206. threaded rod; 207. servo motor; 3. first stamping seat; 4. detection structure; 401. support seat; 402. equipment box; 403. scanner; 5. second stamping seat; 6. die; 7. storage structure; 701. placement frame; 702. connecting seat; 703. limit block; 704. slide groove. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 5 The utility model provides a stamping line for automatic intelligent defect detection, including a base 1 and a first stamping seat 3. The top of the base 1 is provided with a moving structure 2, and the moving structure 2 includes a slide rail 201, a fixed plate 202, a slider 203, a fixed seat 204, a moving seat 205, a threaded rod 206 and a servo motor 207. The slide rail 201 is fixed to both sides of the top of the base 1, and the inside of the slide rail 201 is provided with a slider 203. The top of the slider 203 extends to the outside of the slide rail 201 and is fixed with a fixed plate 202. The bottom of the fixed plate 202 is fixed A movable seat 205 is provided, a threaded rod 206 penetrates the interior of the movable seat 205, fixed seats 204 are arranged at both ends of the threaded rod 206, a servo motor 207 is installed on one side of the fixed seat 204, the slider 203 and the slide rail 201 constitute a sliding structure, the top of the fixed plate 202 is fixedly connected to the bottom end of the die 6, the bottom end of the fixed seat 204 is fixedly connected to the top of the base 1, the threaded rod 206 and the movable seat 205 are designed to be threadedly connected, one end of the threaded rod 206 passes through the fixed seat 204 and is fixedly connected to the output end of the servo motor 207.
[0029] Reference Figure 2 and Figure 4-Figure 5 As shown, the servo motor 207 is started, and the servo motor 207 drives the threaded rod 206 to rotate, and the threaded rod 206 drives the movable seat 205 to move on the outside of the threaded rod 206, and the movable seat 205 drives the slider 203 to move inside the slide rail 201 through the fixed plate 202. Under the action of the slider 203, the stability of the fixed plate 202 during movement is enhanced, and the fixed plate 202 drives the die 6 to move.
[0030] A die 6 is provided at the top of the mobile structure 2, and a detection structure 4 is provided on one side of the top of the base 1. The detection structure 4 includes a support base 401, an equipment box 402 and a scanner 403. The support base 401 is fixed to one side of the top of the base 1, and the equipment box 402 is fixed to one side of the top of the support base 401. The scanner 403 is installed on one side of the bottom of the support base 401. A single-chip microcomputer is provided inside the equipment box 402, and the output end of the scanner 403 is electrically connected to the input end of the equipment box 402.
[0031] Reference Figure 1 and Figure 4 As shown, when the die 6 moves to the bottom of the scanner 403, the scanner 403 will detect the product inside the die 6. When it is detected that it does not meet the standards, the servo motor 207 is controlled by the single-chip microcomputer to stop working. The die 6 is in a fixed state at this time, which is convenient for the staff to move the product inside the die 6 to the inside of the placement frame 701.
[0032] A first stamping seat 3 is arranged at the top of the base 1 on one side of the detection structure 4, and a second stamping seat 5 is arranged at the top of the base 1 on the other side of the detection structure 4. A storage structure 7 is arranged on one side of the base 1, and the storage structure 7 includes a placement frame 701, a connecting seat 702, a limit block 703 and a slide groove 704. The placement frame 701 is arranged on one side of the base 1, and slide grooves 704 are provided at both ends of one side of the placement frame 701 inside the base 1. Limiting blocks 703 are arranged inside the slide grooves 704, and a connecting seat 702 is fixed on one side of the limit block 703. One side of the connecting seat 702 extends to the outside of the base 1 and is fixedly connected to the placement frame 701. The limit block 703 and the base 1 form a sliding structure through the slide groove 704.
[0033] Reference Figure 2 and Figure 3 As shown, the placement frame 701 is moved to one side of the base 1 so that one end of the limit block 703 contacts one end of the slide groove 704, and the placement frame 701 is pushed. The placement frame 701 drives the limit block 703 to move to the inside of the slide groove 704 through the connecting seat 702. With the cooperation of the slide groove 704 and the limit block 703, the placement frame 701 is fixed on one side of the base 1 to facilitate the storage of defective products.
[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A stamping line for automatic intelligent defect detection, comprising a base (1) and a first stamping seat (3); Features: A moving structure (2) is arranged at the top of the base (1), and the moving structure (2) comprises a slide rail (201), a fixed plate (202), a slider (203), a fixed seat (204), a moving seat (205), a threaded rod (206) and a servo motor (207); the slide rail (201) is fixed to both sides of the top of the base (1); the inside of the slide rail (201) is provided with a slider (203); the top of the slider (203) extends to the outside of the slide rail (201) and is fixed with a fixed plate (202); the bottom end of the fixed plate (202) is fixed with a moving seat (205); the inside of the moving seat (205) is penetrated by a threaded rod (206); both ends of the threaded rod (206) are provided with a fixed seat (204); and one side of the fixed seat (204) is installed with a servo motor (207); A concave die (6) is provided at the top of the movable structure (2), a detection structure (4) is provided on one side of the top of the base (1), a first punching seat (3) is provided at the top of the base (1) on one side of the detection structure (4), and a second punching seat (5) is provided at the top of the base (1) on the other side of the detection structure (4); A storage structure (7) is provided on one side of the base (1).
2. A stamping line with automatic intelligent defect detection according to claim 1, characterized in that: The slider (203) and the slide rail (201) form a sliding structure, the top end of the fixed plate (202) is fixedly connected to the bottom end of the die (6), and the bottom end of the fixed seat (204) is fixedly connected to the top end of the base (1).
3. A stamping line with automatic intelligent defect detection according to claim 1, characterized in that: The threaded rod (206) and the movable seat (205) are designed to be threadedly connected, and one end of the threaded rod (206) passes through the fixed seat (204) and is fixedly connected to the output end of the servo motor (207).
4. A stamping line with automatic intelligent defect detection according to claim 1, characterized in that: The detection structure (4) comprises a support base (401), a device box (402) and a scanner (403); the support base (401) is fixed to one side of the top of the base (1); the device box (402) is fixed to one side of the top of the support base (401); and the scanner (403) is installed on one side of the bottom of the support base (401).
5. A stamping line with automatic intelligent defect detection according to claim 4, characterized in that: A single chip microcomputer is arranged inside the equipment box (402), and the output end of the scanner (403) is electrically connected to the input end of the equipment box (402).
6. A stamping line with automatic intelligent defect detection according to claim 1, characterized in that: The storage structure (7) comprises a placement frame (701), a connecting seat (702), a limit block (703) and a slide groove (704); the placement frame (701) is arranged on one side of the base (1); both ends of one side of the placement frame (701) inside the base (1) are provided with a slide groove (704); the inside of the slide groove (704) is provided with a limit block (703); and one side of the limit block (703) is fixed with a connecting seat (702).
7. A stamping line with automatic intelligent defect detection according to claim 6, characterized in that: One side of the connecting seat (702) extends to the outside of the base (1) and is fixedly connected to the placement frame (701), and the limiting block (703) and the base (1) form a sliding structure through a sliding groove (704).
Citation Information
Patent Citations
Punching production line
CN213826561U