Stamping device for progressive die of intercooler

Abstract

The utility model relates to an intercooler progressive die stamping device which comprises a stamping device body, a collecting box is arranged at the bottom of the stamping device body, and a collecting assembly used for collecting metal chippings is installed on the collecting box. The collecting pipes are fixed and communicated with the side wall of the collecting box, the collecting covers are fixed and communicated with the ends, away from the collecting box, of the collecting pipes, the exhaust fan is fixed and communicated with the side wall of the collecting box, the two collecting pipes and the two collecting covers are symmetrically arranged, and the two collecting pipes and the two collecting covers are arranged on the two sides of the stamping device body correspondingly; when stamping production is conducted on the intercooler through the stamping device body, a worker starts the exhaust fan, the exhaust fan provides suction force for the collecting pipe, so that metal chippings generated by stamping are sucked into the collecting box through the collecting cover, the collecting pipe and the collecting cover on the two sides collect the metal chippings splashed on the two sides correspondingly, and the metal chippings are collected through the collecting pipe and the collecting cover. And the collecting effect on the metal chippings is improved, and the probability that the metal chippings influence the working efficiency and the working environment is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of stamping devices, in particular to a progressive die stamping device for an intercooler. Background Art

[0002] A progressive die is composed of multiple stations, each of which completes different processing in sequence, and completes a series of different stamping processes in one stroke of the punch press. The intercooler is a key component in a turbocharged engine. Its function is to reduce the temperature of the supercharged air and increase the density of the air, thereby increasing the power and efficiency of the engine. When the intercooler is produced, in order to improve production efficiency, it is generally processed and formed using a progressive die stamping device.

[0003] In the process of stamping and producing intercoolers by a progressive die stamping device in the prior art, a large amount of fine metal debris will be generated when the die stamps and cuts the metal sheet. If these debris are not cleaned up in time, it will not only affect the working environment, but also may cause damage to the equipment, affecting work efficiency and working environment. Utility Model Content

[0004] In order to solve the above problems, the utility model provides an intercooler progressive die stamping device.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: a progressive die stamping device for an intercooler, comprising a stamping device body, a collecting box is arranged at the bottom of the stamping device body, a collecting assembly for collecting metal debris is installed on the collecting box, the collecting assembly comprises a collecting pipe fixed and connected to the side wall of the collecting box, a collecting cover fixed and connected to one end of the collecting pipe away from the collecting box, and an exhaust fan fixed and connected to the side wall of the collecting box, two of the collecting pipes and two of the collecting covers are symmetrically arranged, and the two collecting pipes and the two collecting covers are respectively arranged on both sides of the stamping device body.

[0006] By adopting the above technical solution, when the intercooler is stamped by the stamping device body, the staff starts the exhaust fan, and the exhaust fan provides suction for the collecting pipe, so that the metal debris generated by the stamping is sucked into the collecting box through the collecting cover, and the collecting pipes and collecting covers on both sides respectively collect the metal debris splashed on both sides, thereby improving the collection effect of the metal debris and reducing the probability of the metal debris affecting the work efficiency and the working environment.

[0007] Furthermore, a sliding hole is provided on a side wall of one side of the collection box, and an adsorption box is provided on the inner bottom wall of the collection box and is slidably connected to the sliding hole.

[0008] By adopting the above technical solution, when metal debris is sucked into the collection box, it will fall into the adsorption box. When the adsorption box needs to be cleaned, the staff will pull out the adsorption box for cleaning, thereby reducing the probability of excessive metal debris in the collection box causing blockage of the collection tube and facilitating the cleaning of the collected metal debris.

[0009] Furthermore, a mounting groove is formed in the top wall of the sliding hole, a sliding groove connected to the mounting groove is formed in the side wall of the collection box, a fixing groove matched with the mounting groove is formed on the upper surface of the adsorption box, and a fixing component for fixing the collection box is installed on the collection box, and the fixing component includes a fixing block slidably connected to the inner wall of the mounting groove and plug-matched with the fixing groove, and a control rod fixed to the side wall of the fixing block and slidably connected to the sliding groove.

[0010] By adopting the above technical solution, the fixed block is inserted into the fixed groove, so that the adsorption box is fixed in the collection box. When the adsorption box needs to be cleaned, the staff pulls the fixed block upward through the control rod to disengage the fixed block from the fixed groove, thereby pulling out the adsorption box, which is convenient for fixing or removing the adsorption box.

[0011] Furthermore, a spring is arranged in the installation groove, the upper end of the spring is fixed to the top wall in the installation groove, and the lower end of the spring is fixed to the upper surface of the fixing block.

[0012] By adopting the above technical solution, the fixing block is kept plugged into the fixing slot downward under the elastic force of the spring, so that the fixing block is tightly pressed against the fixing slot, reducing the probability of the fixing block being separated from the fixing slot.

[0013] Furthermore, the side wall of the fixing block is provided with an inclined surface for making way for matching with the side wall of the adsorption box.

[0014] By adopting the above technical solution, in the process of installing the adsorption box into the collection box, the collection box cooperates with the inclined surface to squeeze the fixed block into the installation groove, and then automatically inserts it into the fixed groove under the elastic force of the spring, eliminating the operation of the staff to manually pull the control lever, thereby facilitating the rapid installation of the adsorption box.

[0015] Furthermore, a handle is fixed on the side wall of the adsorption box.

[0016] By adopting the above technical solution, the setting of the handle provides a fulcrum for the adsorption box, making it convenient for the staff to release the fixing effect of the fixing component and then pull out the adsorption box.

[0017] Furthermore, a filter screen is provided on the inner wall of the collection box near the exhaust fan.

[0018] By adopting the above technical solution, the filter screen plays a filtering and protective role on the exhaust fan, reducing the probability of metal debris damaging the exhaust fan.

[0019] Furthermore, a plurality of damping spring shock absorbers are fixed on the upper surface of the collection box, and the stamping device body is fixed on the upper ends of the plurality of damping spring shock absorbers.

[0020] By adopting the above technical solution, the setting of the damping spring shock absorber has a buffering effect on the vibration generated during stamping, thereby reducing the probability of damage to the collection box during the stamping process.

[0021] In summary, the utility model has the following beneficial effects:

[0022] 1. In the present application, when the intercooler is punched and produced by the punching device body, the staff starts the exhaust fan, which provides suction for the collection pipe, so that the metal debris generated by the punching is sucked into the collection box through the collection cover, and the collection pipes and the collection cover on both sides respectively collect the metal debris splashed on both sides, thereby improving the collection effect of the metal debris and reducing the probability of the metal debris affecting the work efficiency and the working environment;

[0023] 2. In this application, when the metal debris is sucked into the collection box, it will fall into the adsorption box. When the adsorption box needs to be cleaned, the staff will pull out the adsorption box for cleaning, which reduces the probability of the collection tube being blocked by too much metal debris in the collection box, and facilitates the cleaning of the collected metal debris;

[0024] 3. In the present application, the fixing block is inserted into the fixing slot to fix the adsorption box in the collection box. When the adsorption box needs to be cleaned, the staff pulls the fixing block upward through the control rod to disengage the fixing block from the fixing slot, thereby pulling out the adsorption box, making it easier to fix or remove the adsorption box. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0026] Figure 2 It is a schematic cross-sectional structure diagram of an embodiment of the utility model;

[0027] Figure 3 yes Figure 2 A magnified schematic diagram of center A.

[0028] In the figure: 1. Punching device body; 2. Collection box; 21. Sliding hole; 22. Mounting slot; 23. Slide slot; 3. Collection assembly; 31. Collection pipe; 32. Collection cover; 33. Exhaust fan; 4. Adsorption box; 41. Fixed slot; 5. Fixed assembly; 51. Fixed block; 511. Yielding inclined surface; 52. Control lever; 53. Spring; 6. Handle; 7. Filter; 8. Damping spring shock absorber. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.

[0030] like Figure 1-3 As shown, an embodiment of the present application discloses a progressive die stamping device for an intercooler, comprising a stamping device body 1, a collection box 2, a collection assembly 3, an adsorption box 4 and a fixing assembly 5.

[0031] The stamping device body 1 is a stamping device body 1 commonly used in the prior art and applicable to the present embodiment, and the stamping device body 1 is used to produce an intercooler by progressive die stamping. The collecting box 2 is a rectangular box structure, and the collecting box 2 is arranged at the bottom of the stamping device body 1. A sliding hole 21 is opened on the side wall of one side of the collecting box 2, and a mounting groove 22 is opened on the top wall of the sliding hole 21. A sliding groove 23 connected to the mounting groove 22 is opened on the side wall of the collecting box 2.

[0032] The collecting assembly 3 is installed on the collecting box 2 and is used to collect metal scraps. The collecting assembly 3 includes a collecting pipe 31, a collecting cover 32 and an exhaust fan 33. The collecting pipe 31 is a tubular structure. Two collecting pipes 31 are symmetrically arranged. The two collecting pipes 31 are respectively fixed to and communicated with the side walls on both sides of the collecting box 2. The collecting cover 32 is fixed to and communicated with one end of the collecting pipe 31 away from the collecting box 2. Two collecting covers 32 are symmetrically arranged. The two collecting covers 32 are respectively arranged on both sides of the stamping device body 1.

[0033] The adsorption box 4 is a rectangular box structure. The adsorption box 4 is arranged on the inner bottom wall of the collection box 2 and is slidably connected to the sliding hole 21. The upper surface of the adsorption box 4 is provided with a fixing groove 41 that cooperates with the mounting groove 22. The fixing component 5 is installed on the collection box 2 and is used to fix the collection box. The fixing component 5 includes a fixing block 51, a control rod 52 and a spring 53. The fixing block 51 is a rectangular structure. The fixing block 51 is slidably connected to the inner wall of the mounting groove 22, and the fixing block 51 is plugged into the fixing groove 41. The control rod 52 is a horizontally arranged round rod structure. The control rod 52 is fixed on the side wall of the fixing block 51, and the control rod 52 is slidably connected to the sliding groove 23. The spring 53 is arranged in the mounting groove 22, the upper end of the spring 53 is fixed to the inner top wall of the mounting groove 22, and the lower end of the spring 53 is fixed to the upper surface of the fixing block 51.

[0034] When the intercooler is punched by the punching device body 1, the staff starts the exhaust fan 33, and the exhaust fan 33 provides suction for the collecting pipe 31, so that the metal debris generated by the punching is sucked into the collecting box 2 through the collecting cover 32. The collecting pipes 31 and the collecting cover 32 on both sides respectively collect the metal debris splashed on both sides, which improves the collection effect of the metal debris and reduces the probability of the metal debris affecting the work efficiency and the working environment. After the metal debris is sucked into the collecting box 2, it will fall into the adsorption box 4, and the fixing block 51 is inserted into the fixing groove 41. The adsorption box 4 is fixed in the collection box 2. When the adsorption box 4 needs to be cleaned, the staff pulls the fixing block 51 upwards through the control rod 52 to disengage the fixing block 51 from the fixing groove 41, thereby pulling out the adsorption box 4 for cleaning, thereby reducing the probability of clogging the collection tube 31 due to excessive metal debris in the collection box 2, and facilitating the cleaning of the collected metal debris. The fixing block 51 is maintained downwardly plugged into the fixing groove 41 under the elastic force of the spring 53, so that the fixing block 51 is tightly pressed against the fixing groove 41, reducing the probability of the fixing block 51 being disengaged from the fixing groove 41.

[0035] In order to facilitate the rapid installation of the adsorption box 4, the side wall of the fixing block 51 is provided with a yielding inclined surface 511 which cooperates with the side wall of the adsorption box 4. When the adsorption box 4 is loaded into the collection box 2, the collection box 2 cooperates with the yielding inclined surface 511 to squeeze the fixing block 51 into the installation groove 22, and then automatically inserts it into the fixing groove 41 under the elastic force of the spring 53, eliminating the need for the staff to manually pull the control rod 52, thereby facilitating the rapid installation of the adsorption box 4.

[0036] In order to facilitate pulling out the adsorption box 4, a handle 6 is fixed to the side wall of the adsorption box 4. The setting of the handle 6 provides a fulcrum for the adsorption box 4, so that the staff can easily release the fixing function of the fixing component 5 and then pull out the adsorption box 4.

[0037] In order to protect the exhaust fan 33 , a filter screen 7 is provided on the inner wall of the collection box 2 near the exhaust fan 33 . The filter screen 7 has a filtering and protective effect on the exhaust fan 33 , thereby reducing the probability of metal debris damaging the exhaust fan 33 .

[0038] In order to reduce the probability of damage to the collection box 2, multiple damping spring 53 shock absorbers are fixed on the upper surface of the collection box 2, and the stamping device body 1 is fixed on the upper ends of the multiple damping spring 53 shock absorbers. The setting of the damping spring 53 shock absorbers has a buffering effect on the vibration generated during stamping, thereby reducing the probability of damage to the collection box 2 during the stamping process.

[0039] The working principle of the intercooler progressive die stamping device in this embodiment is as follows: when the intercooler is stamped by the stamping device body 1, the staff starts the exhaust fan 33, and the exhaust fan 33 provides suction for the collecting pipe 31, so that the metal debris generated by the stamping is sucked into the collecting box 2 through the collecting cover 32. The collecting pipes 31 and the collecting cover 32 on both sides respectively collect the metal debris splashed on both sides, thereby improving the collection effect of the metal debris and reducing the probability of the metal debris affecting the work efficiency and the work environment. After the metal debris is sucked into the collecting box 2, it will fall into the adsorption box 4 and be fixed. The fixed block 51 is inserted into the fixed groove 41, thereby fixing the adsorption box 4 in the collection box 2. When the adsorption box 4 needs to be cleaned, the staff pulls the fixed block 51 upward through the control rod 52 to disengage the fixed block 51 from the fixed groove 41, thereby pulling out the adsorption box 4 for cleaning, reducing the probability of excessive metal debris in the collection box 2 causing blockage of the collection tube 31, and facilitating the cleaning of the collected metal debris. The fixed block 51 remains plugged into the fixed groove 41 downward under the elastic force of the spring 53, so that the fixed block 51 is tightly pressed against the fixed groove 41, reducing the probability of the fixed block 51 being detached from the fixed groove 41.

[0040] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A progressive die stamping device for an intercooler, comprising a stamping device body (1), characterized in that: A collecting box (2) is arranged at the bottom of the punching device body (1), and a collecting assembly (3) for collecting metal scraps is installed on the collecting box (2), and the collecting assembly (3) comprises a collecting pipe (31) fixed to and connected with the side wall of the collecting box (2), a collecting cover (32) fixed to and connected with one end of the collecting pipe (31) away from the collecting box (2), and an exhaust fan (33) fixed to and connected with the side wall of the collecting box (2), and two of the collecting pipes (31) and the collecting cover (32) are symmetrically arranged, and the two collecting pipes (31) and the two collecting covers (32) are respectively arranged on both sides of the punching device body (1).

2. The intercooler progressive die stamping device according to claim 1, characterized in that: A sliding hole (21) is provided on a side wall of one side of the collection box (2), and an adsorption box (4) is provided on the inner bottom wall of the collection box (2) and is slidably connected to the sliding hole (21).

3. The intercooler progressive die stamping device according to claim 2, characterized in that: The inner top wall of the sliding hole (21) is provided with a mounting groove (22); the side wall of the collection box (2) is provided with a slide groove (23) connected to the mounting groove (22); the upper surface of the adsorption box (4) is provided with a fixing groove (41) matched with the mounting groove (22); a fixing component (5) for fixing the collection box is installed on the collection box (2); the fixing component (5) comprises a fixing block (51) slidably connected to the inner wall of the mounting groove (22) and plug-matched with the fixing groove (41); and a control rod (52) fixed to the side wall of the fixing block (51) and slidably connected to the slide groove (23).

4. The intercooler progressive die stamping device according to claim 3, characterized in that: A spring (53) is arranged in the installation groove (22), the upper end of the spring (53) is fixed to the top wall inside the installation groove (22), and the lower end of the spring (53) is fixed to the upper surface of the fixing block (51).

5. The intercooler progressive die stamping device according to claim 4, characterized in that: The side wall of the fixed block (51) is provided with a yielding inclined surface (511) that cooperates with the side wall of the adsorption box (4).

6. The intercooler progressive die stamping device according to claim 5, characterized in that: A handle (6) is fixed to the side wall of the adsorption box (4).

7. The intercooler progressive die stamping device according to claim 1, characterized in that: A filter screen (7) is provided on the inner wall of the collection box (2) near the exhaust fan (33).

8. The intercooler progressive die stamping device according to claim 1, characterized in that: A plurality of damping spring (53) shock absorbers are fixed on the upper surface of the collection box (2), and the punching device body (1) is fixed on the upper ends of the plurality of damping spring (53) shock absorbers.

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