Steel bar pre-bending and shaping device for steel bar cage

By designing a pre-bending and setting device for the steel cage of steel cage including a support frame, a limiting block and a screw, the problem that the existing device cannot be fixed after movement is solved, and the stable fixation and convenience of operation of the device are achieved.

CN222519864UActive Publication Date: 2025-02-25HUBEI GONGTAI CONSTR ENG CO LTD
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Patent Information

Application Number
CN202420424477.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-02-25
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

The existing steel cage steel bar pre-bending and setting device cannot be fixed after moving to a suitable location, resulting in position movement affecting staff operation.

Method used

A pre-bending and setting device for the steel cage steel bars including support frame, limit block, connecting rod, wheel, hinge door, motor, disc, support rod and nut is designed. The connecting block drives the support column by rotating the screw downward. Move downwards in contact with the ground and fix the support frame on the ground to prevent the wheel from rotating.

Benefits of technology

The pre-bending and setting device is achieved, and the stability of the device is improved, making it easier for staff to pre-bending and setting, welding and cutting of steel bars.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of steel reinforcement cage manufacturing, in particular to a steel reinforcement pre-bending and shaping device for a steel reinforcement cage. The utility model provides a steel bar pre-bending and shaping device for a steel bar cage, which can be used for fixing the pre-bending and shaping device. The steel bar pre-bending and shaping device for the steel bar cage comprises a supporting frame, limiting blocks, first connecting rods, wheels and a hinge door, the four limiting blocks are evenly and fixedly connected to the rear side of the supporting frame at intervals, the first connecting rods are fixedly connected to the front side and the rear side of the supporting frame, and the wheels are rotationally arranged at the left ends and the right ends of the first connecting rods. A hinge door is rotationally arranged on the front side of the supporting frame. A screw rod is rotated downwards, so that a connecting block drives a supporting column to move downwards to be in contact with the ground, wheels are in a suspended state and are separated from the ground, and a supporting frame is fixed to the ground, so that the situation that the supporting frame is moved due to rotation of the wheels is prevented, and the stability of the supporting frame is improved; and a worker can conveniently operate the device to pre-bend and shape the steel bars.
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Description

Technical Field

[0001] The utility model relates to the field of steel cage production, in particular to a steel cage steel bar pre-bending and shaping device. Background Art

[0002] A steel cage is a cage-shaped steel frame formed by tying together steel bars of corresponding diameters according to certain appearance requirements. It is commonly seen in steel-concrete structures, castings, reinforced concrete piles, etc. of modern buildings. Before tying the steel bars, they need to be pre-bent and shaped.

[0003] When pre-bending and shaping steel bars, an ordinary pre-bending and shaping device is generally used to pre-bend and shape the steel bars. The staff moves the pre-bending and shaping device to a suitable location, and then operates the pre-bending and shaping device to pre-bend and shape the steel bars, thereby realizing the pre-bending and shaping operation of the steel bars. However, after the pre-bending and shaping device is moved to a suitable location, the pre-bending and shaping device cannot be fixed, which can easily cause the position of the pre-bending and shaping device to move and affect the operation of the staff.

[0004] Therefore, there is a particular need for a steel cage steel bar pre-bending and shaping device that can fix the pre-bending and shaping device to solve the problems existing in the prior art. Utility Model Content

[0005] In order to overcome the disadvantage that after the pre-bending shaping device is moved to a suitable location, the pre-bending shaping device cannot be fixed, which easily causes the position of the pre-bending shaping device to move and affects the operation of the staff, the utility model provides a steel cage steel bar pre-bending shaping device capable of fixing the pre-bending shaping device.

[0006] The utility model is realized by the following technical means: a steel cage steel bar pre-bending and shaping device, including a support frame, a limit block, a first connecting rod, a wheel, a hinge door, a first motor, a disc, a support rod, a first nut, a support plate, a sliding plate, a sliding rod, a second nut, a connecting plate and a rotating shaft, four limit blocks are fixedly connected to the rear side of the support frame at even intervals, the front and rear sides of the support frame are fixedly connected to the first connecting rod, the left and right ends of the first connecting rod are rotatably provided with wheels, the front side of the support frame is rotatably provided with a hinge door, the front side of the support frame is provided with a storage slot, the rear side of the support frame is embedded with a first motor, and the output shaft of the first motor A disc is fixed on the top, and support rods are slidably arranged inside the disc at even intervals, and a first nut is threadedly arranged at the rear end of the support rod, a support plate is installed on the support frame, a sliding plate is fixed to the rear side of the support plate, three sliding rods are slidably arranged inside the sliding plate, and a second nut is threadedly arranged at the front end of the sliding rod, a connecting plate is sleeved on the outermost sliding rod, and a rotating shaft is rotatably arranged at the upper end of the connecting plate, and also includes a connecting block, a support column and a screw rod, connecting blocks are slidably arranged on the front and rear sides of the support frame, support columns for fixing the support frame are fixedly connected to the left and right sides of the connecting block, and screw rods are threadedly arranged on the front and rear sides of the support frame.

[0007] As an improvement of the above scheme, it also includes a mounting frame, a translation cylinder and an automatic welding gun. The mounting frame is fixedly connected to the front side of the support frame, the translation cylinder is fixedly connected to the upper end of the mounting frame, and the automatic welding gun for welding steel bars is fixedly connected to the telescopic rod of the translation cylinder.

[0008] As an improvement of the above scheme, it also includes a fixed block, a second connecting rod, a guide plate, a support block, a second motor, a baffle, a second rotating rod, a blade and a belt. The fixed block is symmetrically fixed to the left and right sides of the front side of the support frame, the second connecting rod is fixed inside the fixed block, a guide plate is slidably arranged between the two second connecting rods, a support block is fixed on the guide plate, a second motor is installed on the support block, a baffle is fixed to the rear side of the second motor, a second rotating rod is rotatably arranged inside the baffle, a blade for cutting steel bars is fixed to the left end of the second rotating rod, and a belt is connected between the output shaft of the second motor and the second rotating rod.

[0009] As an improvement of the above solution, a first protective shell is further included. The right side of the second motor is fixedly connected with the first protective shell for protection, and the belt is located inside the first protective shell.

[0010] As an improvement of the above solution, a rubber sleeve is also included, and the wheels are covered with a rubber sleeve for anti-skid.

[0011] As an improvement of the above solution, a second protective shell is also included. The rear side of the support frame is fixedly connected with the second protective shell for protection, and the first motor is located inside the second protective shell.

[0012] From the above description of the structure of the utility model, it can be known that the design starting point, concept and advantages of the utility model are: 1. By rotating the screw rod downward, the connecting block drives the support column to move downward and contact the ground, so that the wheels are in a suspended state and out of contact with the ground, and the support frame is fixed to the ground, thereby preventing the wheels from rotating to move the position of the support frame, improving the stability of the support frame, and facilitating the staff to operate the device to pre-bend and shape the steel bars.

[0013] 2. By controlling the extension of the telescopic rod of the translation cylinder, the automatic welding gun is driven to move downward to contact the connection of the steel bar, and then the automatic welding gun is turned on to weld the connection of the steel bar, thereby facilitating the welding operation of the steel bar.

[0014] 3. Move the guide plate backward to make the blade contact with the welding part of the steel bar, and then turn on the second motor to drive the blade to rotate and cut the welding part of the steel bar, so as to facilitate the cutting operation of the steel bar. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the connecting block, the supporting column and the screw rod of the utility model.

[0017] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the sliding rod, the connecting plate and the rotating shaft of the utility model.

[0018] Figure 4 It is a three-dimensional structural schematic diagram of the mounting frame, translation cylinder and automatic welding gun of the utility model.

[0019] Figure 5 It is a three-dimensional structural schematic diagram of the belt, rotating rod and blade of the utility model.

[0020] Figure 6 It is a three-dimensional structural schematic diagram of the disk, support rod and sliding plate of the utility model.

[0021] Names of the numbers in the figure: 1. support frame, 2. limit block, 3. first connecting rod, 4. wheel, 5. hinge door, 501, storage slot, 6. first motor, 7. disc, 8. support rod, 801, first nut, 9. support plate, 10. sliding plate, 11. sliding rod, 1101, second nut, 12. connecting plate, 13. rotating shaft, 14. connecting block, 15. support column, 16. screw, 17. mounting frame, 18. translation cylinder, 19. automatic welding gun, 21. fixing block, 22. second connecting rod, 23. guide plate, 24. support block, 25. second motor, 26. belt, 27. rotating rod, 28. blade, 29. baffle, 30. first protective shell, 31. rubber sleeve, 32. second protective shell. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0023] A pre-bending and shaping device for steel cage steel bars, see Figure 1-Figure 6 As shown, it includes a support frame 1, a limit block 2, a first connecting rod 3, a wheel 4, a hinge door 5, a first motor 6, a disc 7, a support rod 8, a first nut 801, a support plate 9, a sliding plate 10, a sliding rod 11, a second nut 1101, a connecting plate 12 and a rotating shaft 13. Four limit blocks 2 are evenly spaced on the rear side of the support frame 1 by welding, the front and rear sides of the support frame 1 are both welded with a first connecting rod 3, the left and right ends of the first connecting rod 3 are rotatably provided with wheels 4, the front side of the support frame 1 is rotatably provided with a hinge door 5, a storage slot 501 is opened on the front side of the support frame 1, the rear side of the support frame 1 is embedded with a first motor 6, the output shaft of the first motor 6 is welded with a disc 7, and the inside of the disc 7 is evenly spaced with sliding A support rod 8 is dynamically provided, and a first nut 801 is threadedly provided at the rear end of the support rod 8. A support plate 9 is provided on the support frame 1 by bolt connection, and a sliding plate 10 is provided on the rear side of the support plate 9 by welding. Three sliding rods 11 are slidably provided inside the sliding plate 10, and a second nut 1101 is threadedly provided at the front end of the sliding rod 11. A connecting plate 12 is sleeved on the outermost sliding rod 11, and a rotating shaft 13 is rotatably provided on the upper end of the connecting plate 12. It also includes a connecting block 14, a support column 15 and a screw 16. The connecting blocks 14 are slidably provided on both the front and rear sides of the support frame 1, and support columns 15 for fixing the support frame 1 are welded on both the left and right sides of the connecting block 14, and screws 16 are threadedly provided on both the front and rear sides of the support frame 1.

[0024] When the device is needed, the staff moves the support frame 1. When the support frame 1 moves, the wheels 4 rotate to reduce the friction between the support frame 1 and the ground, making it easier for the staff to move the support frame 1. When the support frame 1 moves to a suitable location, the staff stops moving the support frame 1, and then the staff rotates the screw 16 downward, thereby causing the connecting block 14 to drive the support column 15 to move downward and contact the ground, so that the wheels 4 are in a suspended state and disengage from the ground, and the support frame 1 is fixed on the ground, thereby preventing the wheels 4 from rotating to cause the support frame 1 to move, thereby improving the stability of the support frame 1 and facilitating the staff to operate the device to pre-bend and shape the steel bars. When the steel bars need to be pre-bent and shaped, the staff rotates the first nut 801 outward to loosen the support rod 8, and the staff moves the support rod 8 to a suitable position, and the staff rotates the first nut 801 inward to fix the support rod 8 on the disc 7, and then the staff rotates the second nut 1101 outward, and the staff takes the sliding rod 11 out of the sliding plate 10 and disengages it from the connecting plate 12. The staff puts the connecting plate 12 on the appropriate sliding rod 11. After putting it on, the staff puts the sliding rod 11 back into the sliding plate 10, so that the position of the connecting plate 12 corresponds to the position of the support rod 8. The staff turns the second nut 1101 inward to fix the sliding rod 11 on the sliding plate 10, thereby achieving the effect of adjusting the position of the support rod 8 and the connecting plate 12 according to the diameter of the steel bar that needs to be pre-bent and shaped, thereby improving the applicability of the device. Then the staff inserts one end of the steel bar into between any two support rods 8 to contact the rotating shaft 13, the staff turns on the first motor 6, and the output shaft of the first motor 6 rotates to drive the disc 7 to rotate, thereby making the steel bar be pre-bent and shaped around the support rod 8. During the pre-bending and shaping process, the rotating shaft 13 plays a guiding role, so that the steel bar can be better wrapped around the support rod 8. When the steel bar is pre-bent and shaped, the staff turns off the first motor 6, and the staff uses a welding gun to weld the connection of the steel bar. After welding is completed, the staff uses a cutting tool to cut the steel bar. The staff repeats the above steps to pre-bend and shape the steel bar. Example

[0025] Based on Example 1, see Figure 1 and Figure 4 As shown, it also includes a mounting frame 17, a translation cylinder 18 and an automatic electric welding gun 19. The mounting frame 17 is arranged on the front side of the support frame 1 by welding, and the translation cylinder 18 is arranged on the upper end of the mounting frame 17 by welding. The automatic electric welding gun 19 for welding steel bars is arranged on the telescopic rod of the translation cylinder 18 by key connection.

[0026] After the pre-bend of the steel bar is finalized, the staff turns on the translation cylinder 18, controls the extension of the telescopic rod of the translation cylinder 18, and then drives the automatic welding gun 19 to move downward and contact the connection of the steel bar. The staff controls the telescopic rod of the translation cylinder 18 to stop extending, and then turns on the automatic welding gun 19 to weld the connection of the steel bar, thereby facilitating the welding operation of the steel bar. After the welding is completed, the staff turns off the automatic welding gun 19, controls the shortening of the telescopic rod of the translation cylinder 18, and then drives the automatic welding gun 19 to move upward, and the staff turns off the translation cylinder 18.

[0027] See also Figure 1 and Figure 5 As shown, it also includes a fixed block 21, a second connecting rod 22, a guide plate 23, a support block 24, a second motor 25, a baffle 29, a second rotating rod 27, a blade 28 and a belt 26. The front side of the support frame 1 is symmetrically provided with a fixed block 21 by welding, and the second connecting rod 22 is welded inside the fixed block 21. A guide plate 23 is slidably arranged between the two second connecting rods 22, and a support block 24 is welded on the guide plate 23. The second motor 25 is bolted on the support block 24, and a baffle 29 is welded on the rear side of the second motor 25. The second rotating rod 27 is rotatably arranged inside the baffle 29. A blade 28 for cutting steel bars is welded on the left end of the second rotating rod 27, and a belt 26 is connected between the output shaft of the second motor 25 and the second rotating rod 27.

[0028] When the steel bar welding is completed, the staff moves the guide plate 23 backward to make the blade 28 contact the welding part of the steel bar, and then the staff turns on the second motor 25. The output shaft of the second motor 25 rotates to drive the rotating rod 27 to rotate through the belt 26, and then drives the blade 28 to rotate to cut the welding part of the steel bar, thereby facilitating the steel bar cutting operation. During the cutting process, the baffle 29 acts as a material blocking role to prevent iron filings from splashing and injuring the staff. After the steel bar cutting is completed, the staff turns off the second motor 25 and moves the guide plate 23 forward to reset it.

[0029] See also Figure 5 As shown, a first protective shell 30 is also included. The first protective shell 30 for protection is provided on the right side of the second motor 25 by welding, and the belt 26 is located inside the first protective shell 30 .

[0030] The first protective shell 30 plays a protective role and prevents the belt 26 from being exposed to the outside and being damaged.

[0031] See also Figure 1 and Figure 4 As shown, a rubber sleeve 31 is also included, and the wheel 4 is covered with a rubber sleeve 31 for anti-skid.

[0032] When the wheel 4 rotates, the rubber sleeve 31 plays an anti-skid role, increases the friction between the wheel 4 and the ground, prevents the wheel 4 from rotating too fast, and enables the staff to move the support frame 1 smoothly.

[0033] See also Figure 1 and Figure 3 As shown, a second protective shell 32 is also included. The rear side of the support frame 1 is provided with a second protective shell 32 for protection by welding, and the first motor 6 is located inside the second protective shell 32 .

[0034] The second protective shell 32 plays a protective role, preventing the first motor 6 from being exposed to the outside and being damaged.

[0035] It should be understood that this embodiment is only used to illustrate the present invention and is not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.

Claims

1. A steel cage steel bar pre-bending and shaping device, comprising a support frame (1), a limit block (2), a first connecting rod (3), wheels (4), a hinge door (5), a first motor (6), a disc (7), a support rod (8), a first nut (801), a support plate (9), a sliding plate (10), a sliding rod (11), a second nut (1101), a connecting plate (12) and a rotating shaft (13), wherein four limit blocks (2) are fixedly connected to the rear side of the support frame (1) at even intervals, the first connecting rod (3) is fixedly connected to the front and rear sides of the support frame (1), the left and right ends of the first connecting rod (3) are rotatably provided with wheels (4), the front side of the support frame (1) is rotatably provided with a hinge door (5), the front side of the support frame (1) is internally provided with a hinge door (5), and the front side of the support frame (1) is provided with a hinge door (5). A storage slot (501) is provided, a first motor (6) is embedded in the rear side of the support frame (1), a disc (7) is fixedly connected to the output shaft of the first motor (6), support rods (8) are evenly spaced and slidably arranged inside the disc (7), a first nut (801) is threadedly arranged at the rear end of the support rod (8), a support plate (9) is installed on the support frame (1), a sliding plate (10) is fixedly connected to the rear side of the support plate (9), three sliding rods (11) are slidably arranged inside the sliding plate (10), a second nut (1101) is threadedly arranged at the front end of the sliding rod (11), a connecting plate (12) is sleeved on the outermost sliding rod (11), and a rotating shaft (13) is rotatably arranged at the upper end of the connecting plate (12), characterized in that: It also comprises a connecting block (14), a supporting column (15) and a screw rod (16); the connecting block (14) is slidably arranged on both the front and rear sides of the supporting frame (1); the supporting column (15) is fixedly connected to both the left and right sides of the connecting block (14); and the screw rod (16) is threadedly arranged on both the front and rear sides of the supporting frame (1).

2. A steel cage steel bar pre-bending and shaping device according to claim 1, characterized in that: It also includes a mounting frame (17), a translation cylinder (18) and an automatic electric welding gun (19); the mounting frame (17) is fixedly connected to the front side of the support frame (1); the translation cylinder (18) is fixedly connected to the upper end of the mounting frame (17); and the automatic electric welding gun (19) is fixedly connected to the telescopic rod of the translation cylinder (18).

3. A steel cage steel bar pre-bending and shaping device according to claim 2, characterized in that: The invention also comprises a fixed block (21), a second connecting rod (22), a guide plate (23), a support block (24), a second motor (25), a baffle (29), a second rotating rod (27), a blade (28) and a belt (26). The front side of the support frame (1) is symmetrically fixed with a fixed block (21), a second connecting rod (22) is fixed inside the fixed block (21), a guide plate (23) is slidably arranged between the two second connecting rods (22), a support block (24) is fixed on the guide plate (23), a second motor (25) is mounted on the support block (24), a baffle (29) is fixed on the rear side of the second motor (25), a second rotating rod (27) is rotatably arranged inside the baffle (29), a blade (28) is fixed to the left end of the second rotating rod (27), and a belt (26) is connected between the output shaft of the second motor (25) and the second rotating rod (27).

4. A steel cage steel bar pre-bending and shaping device according to claim 3, characterized in that: It also includes a first protective shell (30), the right side of the second motor (25) is fixedly connected to the first protective shell (30), and the belt (26) is located inside the first protective shell (30).

5. A steel cage steel bar pre-bending and shaping device according to claim 4, characterized in that: It also includes a rubber sleeve (31), and the wheel (4) is covered with the rubber sleeve (31).

6. A steel cage steel bar pre-bending and shaping device according to claim 5, characterized in that: It also includes a second protective shell (32), the second protective shell (32) being fixedly connected to the rear side of the support frame (1), and the first motor (6) being located inside the second protective shell (32).