Aluminum alloy quantitative furnace adopting electromagnetic power mold filling system

Abstract

The utility model discloses an aluminum alloy quantitative furnace adopting an electromagnetic power mold filling system. The aluminum alloy quantitative furnace comprises a horizontal aluminum alloy casting machine, an aluminum alloy quantitative furnace body and the electromagnetic power mold filling system. The heat preservation furnace soup adding chamber comprises a liquid adding opening and a liquid outlet, a heat preservation furnace door is arranged at the liquid adding opening, the liquid outlet is connected with a ceramic pipe of the electromagnetic power mold filling system, and the other end of the ceramic pipe is communicated with the molten aluminum runner; the electromagnetic device is arranged outside the ceramic tube; the horizontal aluminum alloy casting machine is fixed to the edge of the aluminum alloy quantitative furnace, and the electromagnetic power mold filling system is installed on the aluminum alloy quantitative furnace. An injection barrel communicated with the mold is arranged on the fixed mold table plate, a molten aluminum inlet is formed in the position, extending out of the fixed mold table plate, of the injection barrel, and the molten aluminum runner is communicated with the mold through the molten aluminum inlet; and an injection rod is arranged at the end, away from the mold, of the injection barrel and can reciprocate in the injection barrel.

Description

Technical Field

[0001] The utility model belongs to the field of aluminum alloy casting, in particular to an aluminum alloy quantitative furnace adopting an electromagnetic power filling system. Background Art

[0002] At present, traditional pneumatic aluminum alloy dosing furnaces all use one end of the riser tube to insert into the aluminum liquid in the dosing furnace, and the other end of the riser tube is connected to the casting machine. Then the pressurization system fills compressed air into the furnace of the dosing furnace. The air pressure in the furnace of the dosing furnace increases, and the aluminum liquid is forced to rise upward along the bottom port of the riser tube in the aluminum liquid, flow into the casting machine, and fill into the casting mold to complete the filling.

[0003] The above-mentioned existing pneumatic aluminum alloy quantitative furnace uses compressed air as a driving source to drive the aluminum liquid into the mold for filling during the casting process. Due to the temperature changes of the compressed air, the changes in the liquid level during the filling process, and the expansion of the air, it is difficult to achieve the predetermined accuracy in pressure control. When the aluminum liquid is pushed, the liquid level of the aluminum liquid will fluctuate with the changes in the air pressure, and the quantitative accuracy of the aluminum liquid cannot be accurately controlled.

[0004] In the above-mentioned existing pneumatic aluminum alloy quantitative furnace, each mold needs to undergo a cycle of inflation and deflation during the casting process. Compressed air is repeatedly filled in, and the water vapor in the compressed air penetrates into the molten aluminum, causing the gas content of the molten aluminum to exceed the standard. A large amount of oxide slag will also be produced in and on the surface of the molten aluminum due to repeated filling of air. Utility Model Content

[0005] In view of the above technical problems, the purpose of the utility model is to provide a new aluminum liquid pressurized driving technology, namely electromagnetic power filling technology, when the aluminum liquid is quantitatively measured in the aluminum alloy quantitative furnace. The entire pressurized filling process no longer requires compressed air, and the quantitative filling process of aluminum alloy casting is completely carried out by controllable electromagnetic thrust.

[0006] The electromagnetic power filling system used in the utility model is a device for conveying aluminum alloy fluid. Its principle is to use the electromagnetic driving force generated by the combined action of alternating current and magnetic field to directly act on the conductive aluminum liquid to cause it to move in a directional manner. Driven by the electromagnetic force, the aluminum liquid flows into the mold along the flow channel to complete the filling.

[0007] An aluminum alloy quantitative furnace using an electromagnetic power mold filling system comprises a horizontal aluminum alloy casting machine 1, an aluminum alloy quantitative furnace 2, and an electromagnetic power mold filling system 3.

[0008] The horizontal aluminum alloy casting machine 1 includes a fixed mold platen 1-1, a movable mold platen 1-2, a shot barrel 1-3, a shot rod 1-4, a mold 1-5, etc.; the aluminum alloy quantitative furnace 2 includes a heat preservation furnace and soup chamber 2-1, a heat preservation furnace door 2-2, an aluminum liquid flow channel 2-4, etc.; the electromagnetic power filling system 3 includes an electromagnetic device and a ceramic tube 3-3; the heat preservation furnace and soup chamber 2-1 includes a liquid adding port and a liquid outlet, the heat preservation furnace door 2-2 is arranged at the liquid adding port, the liquid outlet is connected to the ceramic tube 3-3 of the electromagnetic power filling system 3, and the other end of the ceramic tube 3-3 is connected to the aluminum liquid flow channel 2-4; the electromagnetic device is arranged outside the ceramic tube 3-3;

[0009] A horizontal aluminum alloy casting machine 1 is fixed on the side of an aluminum alloy quantitative furnace 2, and an electromagnetic power filling system 3 is installed on the aluminum alloy quantitative furnace 2; a shot barrel 1-3 connected to a mold 1-5 is provided on a fixed mold platen 1-1, and an aluminum liquid inlet is provided at a position where the shot barrel 1-3 extends out of the fixed mold platen 1-1, and an aluminum liquid flow channel 2-4 is connected to the mold 1-5 through the aluminum liquid inlet; a shot rod 1-4 is provided at one end of the shot barrel 1-3 away from the mold 1-5, and the shot rod 1-4 can reciprocate inside the shot barrel.

[0010] The control system 3-1 of the electromagnetic power filling system 3 is started, and the electromagnetic coil 3-2 is sleeved on the outside of the ceramic tube 3-3. After the electromagnetic coil 3-2 is energized, the aluminum liquid in the ceramic tube 3-3 generates thrust. The aluminum liquid 2-3 in the insulation furnace passes through the ceramic tube 3-3 and is pushed by the thrust of the electromagnetic power filling system 3, and enters the injection barrel 1-3 along the aluminum liquid flow channel 2-4. The injection rod 1-4 then presses the aluminum liquid in the injection barrel 1-3 into the mold 1-5 for casting. The thrust generated by the electromagnetic power filling system 3 can be accurately adjusted in terms of force and pushing speed through the control system 3-1.

[0011] Furthermore, the electromagnetic power filling system 3 includes an AC electromagnetic power filling control system 3-1, a wiring copper bar 3-4, etc.; the electromagnetic device is an electromagnetic coil 3-2, and the electromagnetic coil 3-2 is sleeved outside the ceramic tube 3-3.

[0012] As another embodiment, the electromagnetic power filling system 3 includes a DC electromagnetic power filling control system 3-5, a wiring copper bus 3-4, etc. The electromagnetic device is an electrode 3-6, and the electrode 3-6 is fixedly sealed with the ceramic tube 3-3 as a whole.

[0013] Furthermore, the aluminum alloy quantitative furnace 2 also includes a heat preservation furnace heating tube 2-5,

[0014] Furthermore, the aluminum alloy dosing furnace 2 also includes a heat-insulating furnace lifting and turning mechanism 2-6, and the aluminum alloy dosing furnace 2 is driven by the heat-insulating furnace lifting and turning mechanism 2-6 to perform lifting and turning movements; after the aluminum alloy dosing furnace 2 is lifted by the heat-insulating furnace lifting and turning mechanism 2-6, it can be in a position where the aluminum liquid flow channel 2-4 is aligned with the aluminum liquid inlet on the injection barrel 1-3.

[0015] The advantages of the utility model are as follows: the AC electromagnetic power filling system has the characteristics of smooth transmission, continuous and accurate adjustment of the pressurized filling pressure, no need for sealing of the furnace body, and stable production process. When the filling and suspension processes in the quantitative process of aluminum alloy are realized by the AC electromagnetic power filling system, it has the following advantages: ① Automatic pouring can be realized, which greatly reduces the labor intensity of workers and improves the working environment; ② The contact between liquid metal and air is completely isolated, the content of oxide inclusions in the casting is reduced, and the comprehensive mechanical properties of the casting are improved; ③ The flow control is accurate and continuously adjustable; ④ The pouring speed is greatly improved, thereby improving the productivity of the die-casting machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of an aluminum alloy quantitative furnace that uses an AC electromagnetic power filling system according to an embodiment of the utility model.

[0017] Figure 2 It is a partial schematic diagram of an AC electromagnetic power filling system according to an embodiment of the utility model.

[0018] Figure 3 This is a schematic structural diagram of an aluminum alloy quantitative furnace that uses a DC electromagnetic power filling system according to an embodiment of the utility model.

[0019] Figure 4 It is a partial schematic diagram of a DC electromagnetic power filling system according to an embodiment of the utility model. DETAILED DESCRIPTION

[0020] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings.

[0021] Embodiment 1: The aluminum alloy quantitative furnace of the electromagnetic power filling system of this embodiment mainly comprises the following components: a horizontal aluminum alloy casting machine 1, an aluminum alloy quantitative furnace 2, and an electromagnetic power filling system 3.

[0022] The horizontal aluminum alloy casting machine 1 mainly comprises: a fixed die platen 1-1, a movable die platen 1-2, a shot barrel 1-3, a shot rod 1-4, a mold 1-5 and the like.

[0023] The aluminum alloy quantitative furnace 2 mainly comprises: a heat preservation furnace soup chamber 2-1, a heat preservation furnace door 2-2, a heat preservation furnace aluminum liquid 2-3, an aluminum liquid flow channel 2-4, a heat preservation furnace heating tube 2-5, a heat preservation furnace lifting and turning mechanism 2-6 and the like.

[0024] The electromagnetic power filling system 3 mainly comprises: an AC electromagnetic power filling control system 3-1, an electromagnetic coil 3-2, a ceramic tube 3-3, a wiring copper bus 3-4 and the like.

[0025] The horizontal aluminum alloy casting machine 1 is fixed on the side of the aluminum alloy quantitative furnace 2, and the electromagnetic power filling system 3 is installed on the aluminum alloy quantitative furnace 2; the insulation furnace heating pipes 2-5 of the aluminum alloy quantitative furnace 2 are immersed, and two are respectively set in the liquid storage chamber and the liquid outlet chamber of the aluminum alloy quantitative furnace 2.

[0026] The aluminum alloy dosing furnace 2 can be driven by the insulation furnace lifting and turning mechanism 2-6 to perform lifting and turning movements; after the aluminum alloy dosing furnace 2 is lifted by the insulation furnace lifting and turning mechanism 2-6, the aluminum liquid flow channel 2-4 is aligned with the aluminum liquid inlet on the injection barrel 1-3, the AC electromagnetic power filling control system 3-1 is started, and the electromagnetic coil 3-2 is sleeved on the outside of the ceramic tube 3-3. After the electromagnetic coil 3-2 is energized, the aluminum liquid in the ceramic tube 3-3 generates thrust, and the aluminum liquid 2-3 in the insulation furnace is pushed by the thrust of the electromagnetic power filling system 3 after passing through the ceramic tube 3-3, and enters the injection barrel 1-3 along the aluminum liquid flow channel 2-4, and the injection rod 1-4 then presses the aluminum liquid in the injection barrel 1-3 into the mold 1-5 for casting; the thrust generated by the electromagnetic power filling system 3 is accurately adjusted by the AC electromagnetic power filling control system 3-1 for the size of the force and the pushing speed.

[0027] Embodiment 2:

[0028] The aluminum alloy quantitative furnace of the electromagnetic power filling system of this embodiment mainly comprises the following components: a horizontal aluminum alloy casting machine 1, an aluminum alloy quantitative furnace 2, and an electromagnetic power filling system 3.

[0029] The horizontal aluminum alloy casting machine 1 mainly comprises: a fixed die platen 1-1, a movable die platen 1-2, a shot barrel 1-3, a shot rod 1-4, a mold 1-5 and the like.

[0030] The aluminum alloy quantitative furnace 2 mainly comprises: a heat preservation furnace soup chamber 2-1, a heat preservation furnace door 2-2, a heat preservation furnace aluminum liquid 2-3, an aluminum liquid flow channel 2-4, a heat preservation furnace heating tube 2-5, a heat preservation furnace lifting and turning mechanism 2-6 and the like.

[0031] The electromagnetic power filling system 3 mainly includes: a DC electromagnetic power filling control system 3-5, an electrode 3-6, a ceramic tube 3-3, a wiring copper bus 3-4 and the like.

[0032] The horizontal aluminum alloy casting machine 1 is fixed on the side of the aluminum alloy quantitative furnace 2, and the electromagnetic power filling system 3 is installed on the aluminum alloy quantitative furnace 2; the aluminum alloy quantitative furnace 2 can be driven by the insulation furnace lifting and turning mechanism 2-6 to perform lifting and turning movements; after the aluminum alloy quantitative furnace 2 is lifted by the insulation furnace lifting and turning mechanism 2-6, the aluminum liquid flow channel 2-4 is aligned with the aluminum liquid inlet on the injection barrel 1-3, the DC electromagnetic power filling control system 3-5 is started, the electrode 3-2 is fixedly sealed with the ceramic tube 3-3 as a whole, the electrode 3-2 is energized to make the aluminum liquid in the ceramic tube 3-3 generate thrust, the aluminum liquid 2-3 in the insulation furnace passes through the ceramic tube 3-3 and is pushed by the thrust of the DC electromagnetic power filling system 3, and enters the injection barrel 1-3 along the aluminum liquid flow channel 2-4, and the injection rod 1-4 then presses the aluminum liquid in the injection barrel 1-3 into the mold 1-5 for casting; the thrust size and pushing speed are accurately adjusted by the DC electromagnetic power filling control system 3-5.

[0033] The above embodiments are only for illustrating the technical idea of ​​the present utility model, and cannot be used to limit the protection scope of the present utility model. Any changes made on the basis of the technical solution in accordance with the technical idea proposed by the present utility model shall fall within the protection scope of the present utility model.

Claims

1. An aluminum alloy quantitative furnace using an electromagnetic power filling system, characterized in that: Including horizontal aluminum alloy casting machine, aluminum alloy quantitative furnace, electromagnetic power filling system; The horizontal aluminum alloy casting machine includes a fixed mold platen, a movable mold platen, a shot barrel, a shot rod, and a mold; the aluminum alloy quantitative furnace includes a heat preservation furnace and a soup chamber, a heat preservation furnace door, and an aluminum liquid flow channel; the electromagnetic power filling system includes an electromagnetic device and a ceramic tube; the heat preservation furnace and soup chamber include a liquid adding port and a liquid outlet, the heat preservation furnace door is arranged at the liquid adding port, the liquid outlet is connected to the ceramic tube of the electromagnetic power filling system, and the other end of the ceramic tube is connected to the aluminum liquid flow channel; the electromagnetic device is arranged outside the ceramic tube; The horizontal aluminum alloy casting machine is fixed on the side of the aluminum alloy quantitative furnace, and the electromagnetic power filling system is installed on the aluminum alloy quantitative furnace; a shot barrel connected to the mold is provided on the fixed mold platen, and an aluminum liquid inlet is provided at the position where the shot barrel extends out of the fixed mold platen, and the aluminum liquid flow channel is connected to the mold through the aluminum liquid inlet; a shot rod is provided at the end of the shot barrel away from the mold, and the shot rod can reciprocate inside the shot barrel.

2. The aluminum alloy quantitative furnace using the electromagnetic power filling system according to claim 1 is characterized in that: The electromagnetic power filling system also includes an AC electromagnetic power filling control system and a wiring copper bar; the electromagnetic device is an electromagnetic coil, and the electromagnetic coil is sheathed outside the ceramic tube.

3. The aluminum alloy quantitative furnace using the electromagnetic power filling system according to claim 1 is characterized in that: The electromagnetic power filling system also includes a DC electromagnetic power filling control system and a wiring copper busbar; the electromagnetic device is an electrode, and the electrode is fixedly sealed with the ceramic tube as a whole.

4. The aluminum alloy quantitative furnace using an electromagnetic power filling system according to any one of claims 1 to 3, characterized in that: The aluminum alloy quantitative furnace also includes an insulation furnace heating tube, and the insulation furnace heating tube is immersed in an immersion arrangement, and two are arranged in the liquid storage cavity and the liquid outlet cavity of the aluminum alloy quantitative furnace respectively.

5. The aluminum alloy quantitative furnace using an electromagnetic power filling system according to any one of claims 1 to 3, characterized in that: The aluminum alloy dosing furnace also includes a holding furnace lifting and flipping mechanism, and the aluminum alloy dosing furnace is driven by the holding furnace lifting and flipping mechanism to perform lifting and flipping movements; after the aluminum alloy dosing furnace is lifted by the holding furnace lifting and flipping mechanism, it can be in a position where the aluminum liquid flow channel is aligned with the aluminum liquid inlet on the injection barrel.

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