Novel five-axis sawing equipment
By introducing automatic feeding and multi-directional sawing mechanisms into the five-axis sawing equipment, the safety and efficiency problems caused by manual material inlet and discharge by existing sawing machines are solved, and efficient automatic processing of workpieces and classified collection of waste chips are realized.
Patent Information
- Application Number
- CN202421321264.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The existing sawing machines need to manually enter and discharge materials during workpiece processing, which can easily lead to human-machine collisions, affect the health of workers, and frequently replace tools, reducing processing efficiency.
A new five-axis sawing equipment was designed, using an automatic feeding mechanism and a multi-directional sawing mechanism to realize automatic feeding and multi-angle sawing processing of workpieces. At the same time, a discharge and collection mechanism were set up to collect waste chips in a classified manner.
Through the automated feeding and sawing process, the processing speed and efficiency of workpieces is improved, the risk of human-machine collision is reduced, and the waste chips are collected through classified collection, reducing the subsequent processing time of staff.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of five-axis sawing machines, in particular to a novel five-axis sawing device. Background Art
[0002] A sawing machine is a machine used to cut wood, metal or other materials. It usually uses a saw blade or a knife to perform cutting operations, which can achieve efficient and accurate cutting work. When processing workpieces, existing sawing machines require workers to manually feed and unload the workpieces, which may cause the workers to bump against the inside of the machine when feeding, thereby causing harm to the health of the workers. At the same time, when the workpiece is being cut, due to processing requirements, the tool may need to be replaced, which delays the processing speed of the workpiece and reduces the overall processing efficiency. Utility Model Content
[0003] 1. Technical issues to be solved
[0004] In view of the deficiencies in the prior art, the utility model provides a novel five-axis sawing device to solve the above-mentioned technical problems.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a novel five-axis sawing equipment, comprising: an assembly table, a hydraulic station is installed on the front of the assembly table, a feeding mechanism is slidably connected to the top of the assembly table, the feeding mechanism comprises a base, a track slot block is fixedly connected to the top of the base, a first swing shaft is installed on the top of the track slot block, a second swing shaft is rotatably connected to the top of the first swing shaft, a shaft drive motor is fixedly connected to the bottom of the second swing shaft through a bracket, a workbench is connected to the top of the second swing shaft, and the bottom of the workbench is connected to the output end of the shaft drive motor, a ball screw driver is installed on the front of the base, and the ball screw driver is connected to the top of the assembly table.
[0007] A pneumatic hammer mechanism is connected to the top of the assembly table, a sawing mechanism is connected to the left side of the top of the assembly table, the sawing mechanism includes a base, and the base is connected to the assembly table, the top of the base is connected to a first XZ rotating shaft through a reducer, and the first XZ rotating shaft is connected to the hydraulic station through an oil pipe, the top of the first XZ rotating shaft is connected to a connecting arm, the top of the connecting arm is connected to a second XZ rotating shaft through a reducer, the top of the second XZ rotating shaft is fixedly connected to a third XZ rotating shaft, and the right side of the third XZ rotating shaft is connected to a rotating tool table through a reducer.
[0008] A discharging mechanism is installed at the bottom of the assembly table, and the discharging mechanism includes a frame. The frame is installed at the bottom of the assembly table, a conveyor is installed inside the frame, a water tank with a pump is installed at the bottom of the frame, and an open-hole sieve plate is connected to the inner left bottom of the frame by bolts.
[0009] The left side of the discharging mechanism is connected to a collecting mechanism, and the collecting mechanism includes a first collecting box. The back of the first collecting box is connected to a second collecting box, and the second collecting box is connected to a water storage tank with a pump through a pipeline.
[0010] Preferably, a first control mechanism is installed on the right side of the front of the assembly table, and the first control mechanism includes a start button, a close button, an emergency stop button and a reset button, and the first control mechanism can control the components inside the assembly table to work.
[0011] Preferably, the front of the assembly table is equipped with a second control mechanism, and the second control mechanism includes a panel, and the front of the panel is respectively equipped with a triplet, a pneumatic valve, a solenoid valve and a regulating valve, and the second control mechanism can control the components inside the assembly table.
[0012] Preferably, a cutting fluid storage mechanism is embedded on the left side of the front of the assembly table, and the cutting fluid storage mechanism is connected to the outside of the rotating tool table through a pipeline. The cutting fluid storage mechanism can transmit cutting fluid to the rotating tool table and spray cutting fluid when the workpiece is processed.
[0013] Preferably, a protective shell is connected to the top of the assembly table, and a control box is installed on the left side of the protective shell. The front and back sides of the protective shell are connected to box doors through hinges. The top right side of the protective shell is connected to a sealing plate through a cylinder, and the sealing plate is slidably connected to the protective shell. The protective shell can protect the air hammer mechanism and the sawing mechanism to avoid waste chips during the sawing process of the workpiece. At the same time, the sealing plate can control the closing of the protective shell, thereby facilitating the feeding mechanism to feed the workpiece.
[0014] Preferably, both ends of the top of the assembly table are fixedly connected with track blocks, and the top of the track block is slidably connected to the bottom of the track slot block, and the track block can guide the track slot block so that the track slot block moves linearly along the track block.
[0015] Preferably, a discharge plate is provided inside the assembly table, and a collection box is fixedly connected to the inner bottom of the discharge plate, and the left side of the collection box is designed with a narrow mouth, and the right side of the collection box is designed with a wide mouth. The discharge plate can discharge the waste chips generated by the sawing mechanism into the interior of the discharge mechanism, and the collection box can discharge the materials in a centralized manner.
[0016] Preferably, baffles are fixedly connected to both ends of the top of the frame, and the baffles and the frame are inclined, so that the baffles can block the materials discharged by the discharge plate to prevent the materials from falling and popping out from the inside of the conveyor.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a new five-axis sawing equipment, which has the following
[0019] Beneficial effects:
[0020] This new five-axis sawing equipment can automatically feed the workpiece through the added feeding mechanism when the workpiece is being sawed, and can automatically adjust the angle according to the direction of the workpiece to be processed during the feeding process, thereby increasing the processing speed of the workpiece. At the same time, the added sawing mechanism can perform multi-directional sawing processing on the workpiece in the X and Z axes, and the feeding mechanism can greatly improve the sawing efficiency of the workpiece. The added discharging mechanism and collecting mechanism can classify and collect the waste chips generated by the workpiece processing, thereby reducing the subsequent processing time of the waste chips by the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a front schematic diagram of the utility model;
[0022] Figure 2 It is a partial cross-sectional view of the assembly platform of the utility model;
[0023] Figure 3 This is a front view of the air hammer mechanism of the utility model;
[0024] Figure 4 It is a schematic diagram of the right side of the feeding mechanism of the utility model;
[0025] Figure 5 This is a schematic diagram of the top of the assembly table of the utility model;
[0026] Figure 6 This is a front view schematic diagram of the sawing mechanism of the utility model;
[0027] Figure 7 It is a front schematic diagram of the discharging mechanism of the utility model.
[0028] In the figure: 1. assembly table; 11. first control mechanism; 12. second control mechanism; 13. cutting fluid storage mechanism; 14. protective shell; 15. control box; 16. track block; 17. discharge plate; 18. collection box; 19. sealing plate; 2. hydraulic station; 3. feeding mechanism; 31. base; 32. track slot block; 33. first swing axis; 34. second swing axis; 35. shaft drive motor; 36. workbench; 37. ball screw driver; 4. air hammer mechanism; 5. sawing mechanism; 51. pedestal; 52. first XZ rotation axis; 53. connecting arm; 54. second XZ rotation axis; 55. third XZ rotation axis; 56. rotating tool table; 6. discharge mechanism; 61. frame; 62. conveyor; 63. baffle; 64. perforated screen plate; 65. water storage tank with pump; 7. collecting mechanism; 71. first collecting box; 72. second collecting box. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] The utility model provides a technical solution, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 A novel five-axis sawing equipment comprises: an assembly table 1, a first control mechanism 11 is mounted on the right side of the front of the assembly table 1, and the first control mechanism 11 comprises a start button, a close button, an emergency stop button and a reset button, the first control mechanism 11 can control the parts inside the assembly table 1 to work, a second control mechanism 12 is mounted on the front of the assembly table 1, and the second control mechanism 12 comprises a panel, a triplet, a pneumatic valve, a solenoid valve and a regulating valve are mounted on the front of the panel, the second control mechanism 12 can control the parts inside the assembly table 1, and a sensor is also provided to improve the automation of the operation of the parts.
[0031] A cutting fluid storage mechanism 13 is embedded in the left side of the front of the assembly table 1, and the cutting fluid storage mechanism 13 is connected to the outside of the rotating tool table 56 through a pipeline. The cutting fluid storage mechanism 13 can transmit cutting fluid to the rotating tool table 56, and the cutting fluid is sprayed when the workpiece is processed. A protective shell 14 is connected to the top of the assembly table 1, and a control box 15 is installed on the left side of the protective shell 14. The front and back sides of the protective shell 14 are connected to the box door through hinges.
[0032] The top right side of the protective shell 14 is connected to a sealing plate 19 through a cylinder, and the sealing plate 19 is slidably connected to the protective shell 14. A sensor is installed on the outside of the sealing plate 19. The protective shell 14 can protect the air hammer mechanism 4 and the sawing mechanism 5 to prevent the workpiece from generating waste chips during sawing. At the same time, the sealing plate 19 can control the closing of the protective shell 14, thereby facilitating the feeding mechanism 3 to feed the workpiece. Both ends of the top of the assembly table 1 are fixedly connected with track blocks 16. The outside of the track block 16 is equipped with a sensor, which can move according to the state of the feeding mechanism 3, and the top of the track block 16 is slidably connected to the bottom of the track slot block 32. The track block 16 can guide the track slot block 32 so that the track slot block 32 moves linearly along the track block 16.
[0033] A discharge plate 17 is provided inside the assembly table 1, and a collection box 18 is fixedly connected to the inner bottom of the discharge plate 17. The left side of the collection box 18 is designed with a narrow mouth, and the right side of the collection box 18 is designed with a wide mouth. The discharge plate 17 can discharge the waste chips generated by the sawing mechanism 5 into the inside of the discharge mechanism 6, and the collection box 18 can discharge the materials in a centralized manner. A hydraulic station 2 is installed on the front of the assembly table 1, and the hydraulic station 2 can provide driving force for the sawing mechanism 5.
[0034] See also Figure 5 A feeding mechanism 3 is slidably connected to the top of the assembly table 1. The feeding mechanism 3 includes a base 31. The base 31 can reciprocate left and right on the top of the assembly table 1. A track slot block 32 is fixedly connected to the top of the base 31. The track slot block 32 cooperates with the track block 16 to guide the base 31 so that the base 31 can move linearly. A first swing shaft 33 is installed on the top of the track slot block 32. The first swing shaft 33 can make the workbench 36 rotate left and right, thereby facilitating the discharge of the internal workpiece.
[0035] The top of the first swing shaft 33 is rotatably connected to the second swing shaft 34, and the bottom of the second swing shaft 34 is fixedly connected to the shaft drive motor 35 through a bracket. The shaft drive motor 35 can make the workbench 36 rotate in a plane, and then the workpiece can be processed at various angles. The top of the second swing shaft 34 is connected to the workbench 36, and the bottom of the workbench 36 is connected to the output end of the shaft drive motor 35. The front of the base 31 is equipped with a ball screw driver 37, which can drive the base 31 to perform linear motion, and the ball screw driver 37 is connected to the top of the assembly table 1.
[0036] See also Figure 6A pneumatic hammer mechanism 4 is connected to the top of the assembly table 1, and a sawing mechanism 5 is connected to the left side of the top of the assembly table 1. The sawing mechanism 5 includes a base 51, and the base 51 can rotate in conjunction with the first XZ rotating shaft 52, and the base 51 is connected to the assembly table 1, and the top of the base 51 is connected to the first XZ rotating shaft 52 through a reducer, and the first XZ rotating shaft 52 is connected to the hydraulic station 2 through an oil pipe, and the top of the first XZ rotating shaft 52 is connected to a connecting arm 53, and the top of the connecting arm 53 is connected to the second XZ rotating shaft 54 through a reducer, and the connecting arm 53 can rotate in conjunction with the second XZ rotating shaft 54, and the top of the second XZ rotating shaft 54 is fixedly connected to a third XZ rotating shaft 55, and the right side of the third XZ rotating shaft 55 is connected to a rotating tool table 56 through a reducer, and at least six different tools can be assembled on the outside of the rotating tool table 56, and then the workpiece can be processed.
[0037] See also Figure 7 A discharge mechanism 6 is installed at the bottom of the assembly table 1. The discharge mechanism 6 includes a frame 61. The frame 61 can support the conveyor 62. The frame 61 is assembled at the bottom of the assembly table 1. A conveyor 62 is installed inside the frame 61. The conveyor 62 can drive the workpiece to transmit. A water tank 65 with a pump is installed at the bottom of the frame 61. The water tank 65 with a pump can extract the cutting fluid inside the second collection box 72. An open hole sieve plate 64 is bolted to the bottom of the inner left side of the frame 61. The open hole sieve plate 64 is designed with an inclined surface, and then the material can be screened and discharged. Baffles 63 are fixedly connected to both ends of the top of the frame 61, and the baffle 63 and the frame 61 are inclined. The baffle 63 can block the material discharged by the discharge plate 17 to prevent the material from falling and popping out from the inside of the conveyor 62.
[0038] The left side of the discharging mechanism 6 is connected to a collecting mechanism 7, which includes a first collecting box 71. The back of the first collecting box 71 is connected to a second collecting box 72. The second collecting box 72 is connected to a water tank with a pump 65 through a pipeline. The first collecting box 71 and the second collecting box 72 can collect waste chips and cutting fluid.
[0039] In this solution, the workpiece to be processed is first placed on the top of the workbench 36 and fixed, and the ball screw driver 37 is started to drive the base 31 to move from right to left and enter the interior of the protective shell 14. At this time, the sealing plate 19 will be driven by the external cylinder to close the protective shell 14, and the workbench 36 is sawed by the rotating tool table 56, and the air hammer mechanism 4 is used to hammer down the corners that have not completely separated from the workpiece. At the same time, when feeding, the feeding mechanism 3 is rotated 180° left and right in the plane through the shaft driving motor 35, and rotated 90° left and right through the cooperation of the second swing shaft 34 and the shaft driving motor 35, thereby improving the processing effect of the material. At the same time, the sawing mechanism 5 can be driven by the first The XZ axis 52, the connecting arm 53, the second XZ axis 54 and the third XZ axis 55 cooperate to rotate in the X and Z axis directions, thereby improving the sawing effect of the workpiece. At the same time, the outside of the rotating tool table 56 can clamp at least seven kinds of tools, and multi-step sawing of the workpiece is achieved through the workpiece of the reducer. There is no need to replace the required tools during processing. At the same time, the waste chips generated by sawing fall into the inside of the discharge plate 17, and the waste chips are discharged into the top of the perforated sieve plate 64 through the cooperation of the inclined surface of the discharge plate 17 and the collection box 18. Then, through the inclined design of the perforated sieve plate 64, the cutting fluid and small waste chips in the waste chips are discharged into the inside of the second collection box 72, and the large waste chips are discharged into the inside of the first collection box 71 for classified collection.
[0040] When the workpiece is being sawed, the added feeding mechanism 3 can automatically feed the workpiece, and during the feeding process, the angle can be automatically adjusted according to the direction in which the workpiece is to be processed, thereby increasing the processing speed of the workpiece. At the same time, the added sawing mechanism 5 can perform multi-directional sawing processing on the workpiece in the X and Z axes, and the feeding mechanism 3 can greatly improve the sawing efficiency of the workpiece. The added discharging mechanism 6 and collecting mechanism 7 can classify and collect the waste chips generated by the workpiece processing, thereby reducing the subsequent processing time of the waste chips by the staff.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0042] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A new type of five-axis sawing equipment, comprising: An assembly platform (1), characterized in that: a hydraulic station (2) is installed on the front of the assembly platform (1); a feeding mechanism (3) is slidably connected to the top of the assembly platform (1); the feeding mechanism (3) comprises a base (31); a track slot block (32) is fixedly connected to the top of the base (31); a first swing shaft (33) is installed on the top of the track slot block (32); a second swing shaft (34) is rotatably connected to the top of the first swing shaft (33); a rotating shaft drive motor (35) is fixedly connected to the bottom of the second swing shaft (34) through a bracket; a workbench (36) is connected to the top of the second swing shaft (34); and the bottom of the workbench (36) is connected to the output end of the rotating shaft drive motor (35); a ball screw driver (37) is installed on the front of the base (31); and the ball screw driver (37) is connected to the top of the assembly platform (1); The top of the assembly platform (1) is connected to an air hammer mechanism (4), the left side of the top of the assembly platform (1) is connected to a sawing mechanism (5), the sawing mechanism (5) comprises a pedestal (51), and the pedestal (51) is connected to the assembly platform (1), the top of the pedestal (51) is connected to a first XZ rotating shaft (52) via a reducer, and the first XZ rotating shaft (52) is connected to a hydraulic station (2) via an oil pipe, the top of the first XZ rotating shaft (52) is connected to an arm (53), the top of the arm (53) is connected to a second XZ rotating shaft (54) via a reducer, the top of the second XZ rotating shaft (54) is fixedly connected to a third XZ rotating shaft (55), and the right side of the third XZ rotating shaft (55) is connected to a rotating tool platform (56) via a reducer; A discharging mechanism (6) is installed at the bottom of the assembly platform (1), and the discharging mechanism (6) comprises a frame (61). The frame (61) is installed at the bottom of the assembly platform (1), a conveyor (62) is installed inside the frame (61), a water storage tank (65) with a pump is installed at the bottom of the frame (61), and a perforated sieve plate (64) is connected to the inner left bottom of the frame (61) by bolts; The left side of the discharge mechanism (6) is connected to a collection mechanism (7), and the collection mechanism (7) comprises a first collection box (71).
2. A novel five-axis sawing device according to claim 1, characterized in that: A first control mechanism (11) is mounted on the right side of the front of the assembly platform (1), and the first control mechanism (11) comprises a start button, a stop button, an emergency stop button and a reset button.
3. A novel five-axis sawing device according to claim 1, characterized in that: The front of the assembly platform (1) is equipped with a second control mechanism (12), and the second control mechanism (12) comprises a panel, and the front of the panel is respectively equipped with a triplet, a pneumatic valve, a solenoid valve and a regulating valve.
4. The novel five-axis sawing equipment according to claim 1 is characterized in that: A cutting fluid storage mechanism (13) is embedded on the left side of the front face of the assembly platform (1), and the cutting fluid storage mechanism (13) is connected to the outside of the rotating tool platform (56) through a pipeline.
5. The novel five-axis sawing equipment according to claim 1 is characterized in that: The top of the assembly table (1) is connected to a protective shell (14), and a control box (15) is installed on the left side of the protective shell (14). The front and back sides of the protective shell (14) are connected to box doors via hinges. The top of the right side of the protective shell (14) is connected to a sealing plate (19) via a cylinder, and the sealing plate (19) is slidably connected to the protective shell (14).
6. The novel five-axis sawing equipment according to claim 1 is characterized in that: Both ends of the top of the assembly platform (1) are fixedly connected to a track block (16), and the top of the track block (16) is slidably connected to the bottom of the track slot block (32).
7. The novel five-axis sawing equipment according to claim 1 is characterized in that: A discharge plate (17) is provided inside the assembly table (1), and a collection box (18) is fixedly connected to the inner bottom of the discharge plate (17), and the left side of the collection box (18) is designed with a narrow mouth, and the right side of the collection box (18) is designed with a wide mouth.
8. The novel five-axis sawing equipment according to claim 1 is characterized in that: Both ends of the top of the frame (61) are fixedly connected with baffles (63), and the baffles (63) and the frame (61) are designed to be inclined.