Spot welding equipment for instrument shell
By designing automated spot welding equipment for instrument case, using the driving source to drive the spot welding mechanism and welding base movement, automatic loading and unloading, and blocking sparks through welding protective covers, solving the safety hazards and inefficiency of spot welding in the existing technology. Problem, significantly improving the efficiency and safety of spot welding.
Patent Information
- Application Number
- CN202421297635.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-07
AI Technical Summary
In the prior art, workers need to approach the welding head when spot welding instrument case, which poses safety hazards of spark sputtering and high-temperature scalding, and are inefficient.
Design an automated spot welding equipment for instrument case, and drive the spot welding mechanism and welding base movement through the driving source to achieve automatic loading and unloading of materials, preventing workers from approaching the welding head. The equipment is equipped with a welded shield to block sparks and provide limit protection.
The efficiency and safety of spot welding are improved, labor intensity and safety risks of workers are reduced, and the working environment and production efficiency are significantly improved through automation and protective measures.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spot welding devices, in particular to spot welding equipment for instrument shells. Background Art
[0002] During the production process of the instrument case, small parts need to be installed and assembled inside the instrument case by spot welding. In the existing technology, the small parts are fixed inside the instrument case by manually taking the spot welding equipment, but this method will generate sparks during the spot welding process, and the sparks are easy to splash on the workers' hands, which is easy to cause harm to the workers, thereby reducing the safety of the workers at work, and the use of manual spot welding also reduces the efficiency of spot welding; of course, there are also semi-automatic equipment that does not require manual electric welding, but during the feeding process, the instrument case is manually placed under the welding head of the electric welder. After welding, the instrument case is also manually removed from the position of the electric welding head. This method is due to the problem of working space because the instrument case is manually placed under the electric welding head. Because the temperature at the welding head of the welding head is high after the instrument case is welded, when it is manually taken, due to the limitations of the working space, it is easy for the staff to touch the electric welding head, thereby causing a safety hazard of burns, and this method will also lead to a decrease in work efficiency. To this end, the utility model proposes a spot welding device for instrument shells that can improve the efficiency of spot welding and has high safety. During the loading and unloading process, the staff does not need to approach the position of the welding head. The instrument shell to be welded is sent to the position of the spot welding head through an automated device, and the welded instrument shell is transported out and away from the spot welding head, thereby achieving an efficient and safe welding process. Summary of the invention
[0003] The utility model aims to solve the above problems and provides a spot welding device for an instrument shell.
[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spot welding device for an instrument case, characterized in that it includes a base, a control unit and a spot welding bracket installed on the base, a spot welding mechanism installed on the spot welding bracket and connected to the control unit, a plurality of welding bases installed on the electric welding bracket and used alternately, and a driving source for driving the spot welding mechanism and the welding base to move respectively; a welding protective cover is installed on the welding base to play a protective role.
[0005] Preferably, a product positioning groove is provided on the welding base of the spot welding bracket; and the welding protective cover is installed in the product positioning groove.
[0006] Preferably, a product push block is slidably mounted on the welding shield.
[0007] Preferably, a product drag plate is provided on the product pushing block.
[0008] Preferably, a guide block for slidingly guiding the welding base is also installed on the spot welding bracket.
[0009] Preferably, the welding bases are all connected.
[0010] Preferably, a sliding plate for fixing the spot welding mechanism and a guide rail for guiding the sliding plate are slidably mounted on the spot welding bracket.
[0011] Preferably, the driving source may be a cylinder, an electric push rod or a servo motor with a screw structure.
[0012] The beneficial effects of the utility model are as follows: the spot welding mechanism is driven by a driving source to perform spot welding on the instrument housing instead of manual work, thereby improving the efficiency of spot welding and reducing the labor intensity of workers;
[0013] By using a driving source to drive multiple welding bases to be used alternately, when one welding base is used for spot welding, other welding bases can simultaneously replace the spot-welded instruments, thereby improving the efficiency of spot welding;
[0014] The welding shield can be used to block sparks generated during spot welding, thereby improving the safety of spot welding. At the same time, the instrument housing can also be limited to prevent movement during electric welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model.
[0016] Figure 2 It is a partial structural schematic diagram of the utility model.
[0017] Figure 3 It is a structural schematic diagram of the welding protective cover of the utility model.
[0018] Legend: 1. Base; 101. Control unit; 2. Spot welding bracket; 201. Guide block; 202. Sliding plate; 203. Guide rail; 3. Spot welding mechanism; 4. Welding base; 401. Product positioning groove; 5. Driving source; 6. Welding protective cover; 601. Product push block; 602. Product drag plate. DETAILED DESCRIPTION
[0019] Hereinafter, we will further explain the spot welding device for instrument housing described in the utility model in conjunction with the accompanying drawings.
[0020] It should be noted that all directional indications such as up, down, left, right, front, back... in the embodiments of the utility model are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.
[0021] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] Participate in the Figure 1-3 As shown, in this embodiment, a spot welding device for an instrument case includes a base 1, a control unit 101 and a spot welding bracket 2 installed on the base 1, a spot welding mechanism 3 that can be lifted and installed on the spot welding bracket 2 and connected to the control unit 101, a plurality of alternately used welding bases 4 that can be slidably installed on the electric welding bracket, and a driving source 5 that drives the spot welding mechanism 3 and the welding base 4 to move respectively; a welding protective cover 6 that plays a protective role is installed on the welding base 4; the driving source 5 can be selected from one of a cylinder, an electric push rod, or a servo motor with a screw structure; the driving source 5 drives the spot welding mechanism 3 to move instead of manually spot welding the instrument case, thereby improving the efficiency of spot welding and reducing the labor intensity of workers; by using the driving source to drive multiple welding bases 4 to be used alternately, when one of the welding bases 4 is used for spot welding, the other welding bases 4 can simultaneously replace the spot-welded instrument, thereby improving the efficiency of spot welding; by using the welding protective cover 6 to block the sparks generated during spot welding, the safety during spot welding is improved, and the instrument case can also be limited to prevent movement during electric welding.
[0023] Participate in the Figure 2-3 As shown, the welding base 4 of the spot welding bracket 2 is provided with a product positioning groove 401; the welding protective cover 6 is installed in the product positioning groove 401; the welding bases 4 are all connected; the instrument shell that needs to be spot welded is positioned by using the product positioning groove 401, thereby preventing the instrument shell from moving during spot welding.
[0024] Participate in the Figure 3 As shown, a product push block 601 is slidably mounted on the welding protective cover 6; a product drag plate 602 is provided on the product push block 601; when a worker lifts the product push block 601 and moves it upward along the welding protective cover 6, the product push block 601 drives the product drag plate 602 to move upward, and the product drag plate 602 drags the instrument case upward, and the spot-welded instrument case is lifted from the inside of the welding protective cover 6 to the outside, thereby facilitating the removal of the spot-welded instrument case.
[0025] Participate in the Figure 1As shown, the spot welding bracket 2 is also equipped with a guide block 201 for slidingly guiding the welding base 4; the spot welding bracket 2 is slidably equipped with a sliding plate 202 for fixing the spot welding mechanism 3 and a guide rail 203 for guiding the sliding plate 202; the guide block 201 is used to guide the sliding of the welding base 4, thereby facilitating the sliding of the welding base 4; the guide rail 203 is used to pneumatically guide the sliding of the sliding plate 202 to the left and right, thereby facilitating the sliding of the spot welding mechanism 3 to the left and right.
[0026] During the use of the utility model, the instrument shell that needs to be spot welded is first placed in the welding protective cover 6 of the product positioning groove 401 on the welding base 4 by driving, and then the driving source 5 drives the two welding bases 4 to move simultaneously, and the welding base 4 with the instrument shell placed thereon is moved to the bottom of the spot welding mechanism 3, and then the driving source 5 drives the spot welding mechanism 3 to move downward along the guide rail 203 to the spot welding position, and the control unit 101 controls the spot welding mechanism 3 to perform spot welding on the instrument shell, and at the same time, the instrument shell that needs to be spot welded is placed on the other welding base 4 in an upper and lower manner. When the spot welding is completed, the driving source 5 drives the two welding bases 4 to move simultaneously along the guide block 201, and the other welding base 4 is moved to the bottom of the spot welding mechanism 3 and the upper and lower positions are pressed. The spot welding is performed in this way, and at the same time, the worker lifts the product push block 601 and moves it upward along the welding protective cover 6. The product push block 601 drives the product drag plate 602 to move upward, and the product drag plate 602 drags the instrument shell upward, and the instrument shell that has been spot welded is lifted outward from the welding protective cover 6. The worker takes the instrument shell that has been spot welded, and then replaces other instrument shells that need to be spot welded and places them on the product drag plate 602, and releases the product push block 601. The product push block 601 drives the product drag plate 602 to fall to the bottom of the welding protective cover 6 due to gravity. At the same time, the instrument shell that needs to be spot welded also falls to the bottom of the welding protective cover 6, so that the welding base 4 is used alternately to spot weld the instrument shell, thereby improving the efficiency of spot welding of the instrument shell. By driving, the instrument shell that needs to be spot welded is first placed in the welding protective cover 6 of the product positioning groove 401 on the welding base 4, and then the driving source 5 drives the two welding bases 4 to move simultaneously, and moves the welding base 4 with the instrument shell placed thereon to the bottom of the spot welding mechanism 3. Then, when the driving source 5 drives the spot welding mechanism 3 to move downward along the guide rail 203 to the spot welding position, the control unit 101 controls the spot welding mechanism 3 to perform spot welding on the instrument shell, and at the same time, the instrument shell that needs to be spot welded is placed on the other welding base 4 in an upper-continuation manner. When the spot welding is completed, the driving source 5 drives the two welding bases 4 to move simultaneously along the guide block 201, and moves the other welding base 4 to the bottom of the spot welding mechanism 3 to perform spot welding in an upper-continuation manner. At the same time, the worker lifts the product push block 601 and moves it upward along the welding protective cover 6. The product push block 601 drives the product drag plate 602 to move upward. The product drag plate 602 drags the instrument shell upward, and lifts the spot-welded instrument shell from the inside of the welding protective cover 6 to the outside. The worker takes the spot-welded instrument shell, and then replaces other instrument shells that need to be spot-welded and places them on the product drag plate 602, and releases the product push block 601. The product push block 601 drives the product drag plate 602 to fall to the bottom of the welding protective cover 6 due to gravity. At the same time, the instrument shell that needs to be spot-welded also falls to the bottom of the welding protective cover 6, so that the welding base 4 is used alternately to spot-weld the instrument shell, thereby improving the efficiency of spot welding of the instrument shell.
[0027] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.
Claims
1. A spot welding device for an instrument housing, characterized in that it comprises a base (1), a control unit (101) and a spot welding bracket (2) mounted on the base (1), a spot welding mechanism (3) mounted on the spot welding bracket (2) and connected to the control unit (101) in a liftable manner, a plurality of welding bases (4) mounted on the electric welding bracket and used alternately in a slidable manner, and a driving source (5) for driving the spot welding mechanism (3) and the welding base (4) to move respectively; a welding protective cover (6) is mounted on the welding base (4) for protection.
2. The spot welding device for an instrument housing according to claim 1, characterized in that: The welding base (4) of the spot welding bracket (2) is provided with a product positioning groove (401); the welding protective cover (6) is installed in the product positioning groove (401).
3. The spot welding equipment for instrument housing according to claim 2, characterized in that: A product pushing block (601) is slidably mounted on the welding protective cover (6).
4. The spot welding device for an instrument housing according to claim 3, characterized in that: The product pushing block (601) is provided with a product dragging plate (602).
5. The spot welding equipment for instrument housing according to claim 2, characterized in that: The spot welding bracket (2) is also provided with a guide block (201) for slidingly guiding the welding base (4).
6. The spot welding device for an instrument housing according to claim 5, characterized in that: The welding bases (4) are all connected to each other.
7. The spot welding equipment for instrument housing according to claim 1, characterized in that: A sliding plate (202) for fixing the spot welding mechanism (3) and a guide rail (203) for guiding the sliding plate (202) are slidably mounted on the spot welding bracket (2).
8. The spot welding equipment for instrument housing according to claim 1, characterized in that: The driving source (5) may be selected from one of a cylinder, an electric push rod, or a servo motor with a screw structure.