Anti-sputtering device for metal product machining
By designing a sputtering anti-sputtering device for metal products processing, the problem of waste chips splashing in grinding and processing of metal products is solved, effective collection and splash prevention of waste chips is achieved, and the efficiency of the processing process and product quality are improved.
Patent Information
- Application Number
- CN202421258070.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During the grinding and processing of metal products, the waste generated is prone to splashing, causing the workbench and floor to take a lot of time to clean and may be attached to the finished metal products.
A sputtering device for processing metal products is designed, including a work surface, a lateral moving unit, a mounting frame, a collection box, a cover plate, a fixed column, a barrier net, a chip inlet pipe, a moving pipe, a chip collecting cover, a telescopic cylinder and Fixed blocks, through the synergy of these components, can effectively collect waste chips and prevent splashes.
It effectively avoids the splash of waste chips during metal products processing, reduces the cleaning time of workbenches and ground, and ensures the thorough collection of waste chips, avoids pollution to metal products.
Smart Images

Figure CN222520849U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal product processing, in particular to an anti-sputtering device for metal product processing. Background Art
[0002] The metal products industry includes structural metal products manufacturing, metal tool manufacturing, container and metal packaging container manufacturing, stainless steel and similar daily metal products manufacturing, etc. With the progress of society and the development of science and technology, metal products are used more and more widely in industry, agriculture and various fields of people's lives, and they also create more and more value for society. In the production process of metal products, they usually need to go through molding, grinding, drilling and other processing procedures so that the metal products can meet the use requirements.
[0003] A large amount of waste chips are generated during the grinding process of metal products, and the generated waste chips will splash due to the rotation of the grinding disk. The splashed waste chips fall on the workbench and the ground, resulting in a lot of time required to clean the workbench surface and the ground. The splashed waste chips are easy to adhere to the processed metal products. Therefore, an anti-sputtering device for metal product processing is proposed. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an anti-sputtering device for metal product processing, which is used to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A sputtering prevention device for metal product processing comprises a work table, a lateral moving unit is arranged on the top of the work table, a mounting frame is arranged on the top of the work table through the lateral moving unit, a collecting box is fixedly arranged on the top of the mounting frame, a cover plate is installed on the top of the collecting box by bolts, an air pump is fixedly arranged on the top of the cover plate, a fixing column is fixedly arranged on the bottom of the cover plate, a blocking net is fixedly arranged at the bottom end of the fixing column, chip feed pipes are fixedly arranged on the front and rear sides of the collecting box, a moving tube is slidably arranged on the surface of the chip feed pipe, a chip collecting cover is fixedly arranged on the end of the moving tube away from the chip feed pipe, a telescopic cylinder is fixedly arranged on the front and rear sides of the mounting frame, a fixed block is fixedly arranged on the output end of the telescopic cylinder, the moving tube is fixedly installed inside the fixed block, and a grinding unit and a clamping unit are arranged on the top of the work table.
[0007] Preferably, the lateral moving unit comprises a linear motor, the linear motor is fixedly mounted at a position on the top of the work table, a moving seat is provided on the linear motor, and the mounting frame is fixedly mounted at a position on the top of the moving seat.
[0008] Preferably, the grinding unit includes a mounting plate, which is fixedly installed on the top of the work surface, a driving motor is fixedly arranged on the left side of the mounting plate, an output end of the driving motor passes through the mounting plate and extends to the right side of the mounting plate and is fixedly arranged with a mounting shaft, a stud is arranged on the internal thread of the mounting shaft, and a grinding disc is fixedly arranged on the right end of the stud.
[0009] Preferably, the clamping unit includes a vertical plate, which is fixedly installed at the top of the work surface, an electric push rod is fixedly provided on the right side of the vertical plate, the output end of the electric push rod passes through the vertical plate and is fixedly provided with a connecting column, a mounting circular plate is fixedly provided on the left end of the connecting column, and a pneumatic clamp is fixedly provided on the left side of the mounting circular plate.
[0010] Preferably, the number of the chip feed tube and the moving tube are both two and they are symmetrically distributed, the outer diameter of the chip feed tube is the same as the inner diameter of the moving tube, and the chip feed tube and the moving tube are both made of metal.
[0011] Preferably, the mounting frame is in a U-shaped structure, a sliding groove for sliding the moving tube is provided through the top of the mounting frame, and the outer surface of the moving tube overlaps with the left and right side walls of the sliding groove.
[0012] Preferably, the number of the fixing columns is four, and the four fixing columns are respectively installed at the four corners of the top of the blocking net, and the blocking net is made of metal material.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the anti-sputtering device for metal product processing, through the arrangement of the mounting frame, the collecting box, the cover plate, the fixed column, the blocking net, the chip feed pipe, the movable pipe, the chip collecting cover, the telescopic cylinder and the fixed block, is convenient for collecting the waste chips generated in the metal product processing process, thereby avoiding the waste chips splashing in the metal product processing process, and the position of the chip collecting cover can be adjusted according to the specifications of the metal product, avoiding the situation that the chip collecting cover is too far away from the metal product and the waste chips cannot be collected cleanly, and avoiding the situation that the chip collecting cover is too close to the metal product and affects the metal product processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the structural survey drawing of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the lateral moving unit of the utility model;
[0016] Figure 3 It is a longitudinal section schematic diagram of a local structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the bottom structure of the structural cover plate of the utility model;
[0018] Figure 5 Another partial structural diagram of the utility model
[0019] Figure 6 This is a schematic diagram of the structure of the grinding unit of the utility model
[0020] Figure 7 This is a schematic diagram of the structure of the clamping unit of the utility model.
[0021] In the figure: 1. work table; 2. lateral moving unit; 21. linear motor; 22. moving seat; 3. mounting frame; 4. collecting box; 5. cover plate; 6. fixed column; 7. blocking net; 8. chip feed pipe; 9. moving pipe; 10. chip collection cover; 11. telescopic cylinder; 12. fixed block; 13. grinding unit; 131. mounting plate; 132. driving motor; 133. mounting shaft; 134. stud; 135. grinding disc; 14. clamping unit; 141. vertical plate; 142. electric push rod; 143. connecting column; 144. mounting circular plate; 145. pneumatic clamp; 15. vacuum pump. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1-4As shown, a sputtering prevention device for metal product processing includes a work table 1, a lateral moving unit 2 is arranged on the top of the work table 1, the lateral moving unit 2 includes a linear motor 21, the linear motor 21 is fixedly installed at the top of the work table 1, a moving seat 22 is arranged on the linear motor 21, a mounting frame 3 is fixedly installed at the top of the moving seat 22, the linear motor 21 drives the moving seat 22 to move, so that the moving seat 22 drives the mounting frame 3 to move, thereby facilitating the mounting frame 3 to move to the right or left side, a mounting frame 3 is arranged on the top of the work table 1 through the lateral moving unit 2, a collecting box 4 is fixedly arranged on the top of the mounting frame 3, a cover plate 5 is installed on the top of the collecting box 4 through bolts, and the top of the cover plate 5 is fixed An air pump 15 is provided, a fixed column 6 is fixedly provided at the bottom of the cover plate 5, a blocking net 7 is fixedly provided at the bottom end of the fixed column 6, there are four fixed columns 6, and the four fixed columns 6 are respectively installed at the four corners of the top of the blocking net 7, and the blocking net 7 is made of metal material. The four fixed columns 6 make the blocking net 7 more firmly installed, and the fixed columns 6 are convenient for the cover plate 5 to take out the blocking net 7 from the collection box 4, so as to facilitate the cleaning of the blocking net 7 and avoid the blocking net 7 being blocked by waste chips. A chip feed pipe 8 is fixedly provided on the front and back sides of the collection box 4, and a movable tube 9 is slidably provided on the surface of the chip feed pipe 8. The number of the chip feed pipe 8 and the movable tube 9 are both two and they are symmetrically distributed. The outer diameter of the chip feed pipe 8 is the same as the inner diameter of the movable tube 9. The two movable tubes 9 and the chip feed tube 8 make the waste chips generated by the metal product processing more thoroughly collected, avoiding the splashing of waste chips due to unclean collection, and the movable tube 9 and the chip feed tube 8 made of metal avoid being scratched by debris. The movable tube 9 is fixedly provided with a chip collecting cover 10 at one end away from the chip feed tube 8. The mounting frame 3 is U-shaped. A sliding groove for sliding the movable tube 9 is provided on the top of the mounting frame 3. The outer surface of the movable tube 9 overlaps with the left and right side walls of the sliding groove. The setting of the sliding groove facilitates the adjustment of the position of the movable tube 9, thereby facilitating the adjustment of the position of the chip collecting cover 10. The mounting frame 3 is fixedly provided with extension sleeves on both the front and rear sides. The telescopic cylinder 11 is provided with a fixed block 12 at the output end thereof, and the movable tube 9 is fixedly installed inside the fixed block 12. By arranging the mounting frame 3, the collecting box 4, the cover plate 5, the fixed column 6, the blocking net 7, the chip feeding tube 8, the movable tube 9, the chip collecting cover 10, the telescopic cylinder 11 and the fixed block 12, it is convenient to collect the waste chips generated in the process of metal product processing, thereby avoiding the splashing of waste chips in the process of metal product processing, and the position of the chip collecting cover 10 can be adjusted according to the specifications of the metal product, avoiding the situation that the chip collecting cover 10 is too far away from the metal product and the waste chips cannot be collected cleanly, and avoiding the situation that the chip collecting cover 10 is too close to the metal product and affects the processing of the metal product.
[0024] Reference Figure 5-7As shown, a grinding unit 13 and a clamping unit 14 are arranged on the top of the work surface 1. The grinding unit 13 includes a mounting plate 131, which is fixedly mounted on the top of the work surface 1. A driving motor 132 is fixedly arranged on the left side of the mounting plate 131. The output end of the driving motor 132 passes through the mounting plate 131 and extends to the right side of the mounting plate 131 and is fixedly arranged with a mounting shaft 133. The internal thread of the mounting shaft 133 is provided with a stud 134, and a grinding disc 135 is fixedly arranged on the right end of the stud 134. The clamping unit 14 includes a vertical plate 141, which is fixedly mounted on the top of the work surface 1. An electric push rod 142 is fixedly arranged on the right side of the vertical plate 141. The electric push rod 1 The output end of 42 passes through the vertical plate 141 and is fixedly provided with a connecting column 143. A mounting circular plate 144 is fixedly provided at the left end of the connecting column 143. A pneumatic clamp 145 is fixedly provided on the left side of the mounting circular plate 144. The metal product is placed on the pneumatic clamp 145 and clamped by the pneumatic clamp 145. The electric push rod 142 pushes the mounting circular plate 144 to move to the right through the connecting column 143, so that the pneumatic clamp 145 pushes the metal product to contact the grinding disc 135. The driving motor 132 drives the mounting shaft 133 to drive the stud 134 to rotate, so that the stud 134 drives the grinding disc 135 to rotate, so that the grinding disc 135 grinds and polishes the surface of the metal product.
[0025] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0026] When in use: place the metal product on the clamping unit 13 and clamp it. Before grinding the metal product, the linear motor 21 provided in the lateral moving unit 2 drives the moving seat 22 to drive the mounting frame 3 to move to the right, so that the mounting frame 3 drives the chip collecting cover 10 to move to the position of the metal product through the moving tube 9. The output end is driven by the telescopic cylinder 11 to push the fixed block 12 to move, so that the fixed block 12 drives the moving tube 9 to move inside the sliding groove, and the moving tube 9 pushes the chip collecting cover 10 close to the metal product. Then, the surface of the metal product is ground by the grinding unit 14, and the vacuum pump 15 is started at the same time. The chip collecting cover 10 sucks the debris generated by grinding into the movable tube 9, and enters the chip feed tube 8 through the movable tube 9, enters the collection box 4 through the chip feed tube 8, and blocks the waste chips through the blocking net 7 in the collection box 4, so that the waste chips fall into the collection box 4, thereby collecting the waste chips and preventing the waste chips from splashing onto the work surface 1 and the ground. When there are too many waste chips in the collection box 4, the bolts are removed, the cover plate 5 is removed, and the cover plate 5 drives the blocking net 7 to be moved out of the collection box 4 through the fixed column 6, so that the waste chips in the collection box 4 can be taken out, and the waste chips attached to the blocking net 7 can be cleaned.
[0027] To sum up, the anti-sputtering device for metal product processing, through the arrangement of the mounting frame 3, the collecting box 4, the cover plate 5, the fixed column 6, the blocking net 7, the chip feed pipe 8, the moving pipe 9, the chip collecting cover 10, the telescopic cylinder 11 and the fixed block 12, is convenient for collecting the waste chips generated in the process of metal product processing, thereby avoiding the splashing of waste chips in the process of metal product processing, and the position of the chip collecting cover 10 can be adjusted according to the specifications of the metal product, avoiding the situation that the chip collecting cover 10 is too far away from the metal product and the waste chips cannot be collected cleanly, and avoiding the situation that the chip collecting cover 10 is too close to the metal product and affects the metal product processing, and is used to solve the problems raised in the above-mentioned background technology.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0029] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sputtering prevention device for metal product processing, comprising a work surface (1), characterized in that: A lateral moving unit (2) is arranged on the top of the work surface (1), a mounting frame (3) is arranged on the top of the work surface (1) through the lateral moving unit (2), a collecting box (4) is fixedly arranged on the top of the mounting frame (3), a cover plate (5) is installed on the top of the collecting box (4) through bolts, a vacuum pump (15) is fixedly arranged on the top of the cover plate (5), a fixing column (6) is fixedly arranged on the bottom of the cover plate (5), a blocking net (7) is fixedly arranged at the bottom end of the fixing column (6), and the front and rear ends of the collecting box (4) are fixedly provided with a plurality of air pumps (15). A chip feed pipe (8) is fixedly arranged on both sides, a moving pipe (9) is slidably arranged on the surface of the chip feed pipe (8), a chip collecting cover (10) is fixedly arranged on one end of the moving pipe (9) away from the chip feed pipe (8), a telescopic cylinder (11) is fixedly arranged on both the front and rear sides of the mounting frame (3), a fixed block (12) is fixedly arranged at the output end of the telescopic cylinder (11), the moving pipe (9) is fixedly installed inside the fixed block (12), and a grinding unit (13) and a clamping unit (14) are arranged on the top of the work surface (1).
2. The anti-sputtering device for metal product processing according to claim 1, characterized in that: The lateral movement unit (2) comprises a linear motor (21), the linear motor (21) is fixedly mounted at a position on the top of the work surface (1), a moving seat (22) is provided on the linear motor (21), and the mounting frame (3) is fixedly mounted at a position on the top of the moving seat (22).
3. The anti-sputtering device for metal product processing according to claim 1, characterized in that: The grinding unit (13) comprises a mounting plate (131), wherein the mounting plate (131) is fixedly mounted at a position on the top of the work surface (1), a driving motor (132) is fixedly arranged on the left side of the mounting plate (131), an output end of the driving motor (132) passes through the mounting plate (131) and extends to the right side of the mounting plate (131) and is fixedly arranged with a mounting shaft (133), a stud (134) is internally threadedly arranged on the mounting shaft (133), and a grinding disc (135) is fixedly arranged on the right end of the stud (134).
4. The anti-sputtering device for metal product processing according to claim 1, characterized in that: The clamping unit (14) comprises a vertical plate (141), the vertical plate (141) is fixedly mounted at the top of the work surface (1), an electric push rod (142) is fixedly arranged on the right side of the vertical plate (141), the output end of the electric push rod (142) passes through the vertical plate (141) and is fixedly arranged with a connecting column (143), a mounting circular plate (144) is fixedly arranged at the left end of the connecting column (143), and a pneumatic clamp (145) is fixedly arranged on the left side of the mounting circular plate (144).
5. The anti-sputtering device for metal product processing according to claim 1, characterized in that: The number of the chip feed tube (8) and the moving tube (9) are both two and they are symmetrically distributed. The outer diameter of the chip feed tube (8) is the same as the inner diameter of the moving tube (9). The chip feed tube (8) and the moving tube (9) are both made of metal.
6. The anti-sputtering device for metal product processing according to claim 1, characterized in that: The mounting frame (3) is of a U-shaped structure, and a sliding groove for sliding the moving tube (9) is provided through the top of the mounting frame (3), and the outer surface of the moving tube (9) overlaps the left and right side walls of the sliding groove.
7. The anti-sputtering device for metal product processing according to claim 1, characterized in that: The number of the fixing columns (6) is four, and the four fixing columns (6) are respectively installed at the four corners of the top of the blocking net (7), and the blocking net (7) is made of metal material.