Rust removal device for brass-plated steel wire processing
By designing a rust removal device including a fixed roller, a grinding wheel, a scraper and a guide mechanism, the problem of incomplete rust removal of steel wire in the prior art is solved, efficient rust removal and automatic winding of steel wire strips are achieved, and production efficiency is improved and product quality.
Patent Information
- Application Number
- CN202421240341.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing steel wire rust removal device has poor effect, and a large amount of rust will remain after removal, affecting subsequent production and use.
A rust removal device including the device body, a soaking tank and a plurality of steel wire strips is designed. The fixed roller, grinding wheel, scraper and guide mechanism are used to ensure that the steel wire strips are fully soaked in the rust removal liquid and effectively remove rust.
Through this device, the rust on the surface of the steel wire strip can be peeled off quickly, and the grinding wheel and scraper removal are significant, ensuring the thoroughness of rust removal, reducing the workload of manual winding by workers, and realizing solid-liquid separation, making it easier to waste Classification and processing of objects.
Smart Images

Figure CN222520904U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire processing, in particular to a rust removal device used for brass-plated steel wire processing. Background Art
[0002] Steel wire is prone to oxidation and rust in the natural environment. In order to effectively prevent the steel wire from rusting during use, an effective method is to copper-plate the steel wire. Before copper-plating, the steel wire needs to be derusted to completely remove the original rust.
[0003] The steel wire rust removal device currently used is not very effective, and a large amount of rust will still remain after rust removal, affecting subsequent production and use. In order to improve efficiency, it is necessary to improve the rust removal device to ensure that the steel wire is thoroughly rust-free to improve production efficiency and product quality. Utility Model Content
[0004] The purpose of the utility model is to provide a rust removal device for brass-plated steel wire processing, so as to solve the problem that the currently used steel wire rust removal device proposed in the above background technology is not effective, and a large amount of rust will still remain after rust removal, affecting subsequent production and use.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rust removal device for brass-plated steel wire processing, comprising a device body, a soaking tank provided inside the device body, and a plurality of steel wire strips slidably connected inside the soaking tank;
[0006] Three fixed rollers are rotatably connected inside the device body, and the plurality of steel wire strips are wound around the outer walls of the three fixed rollers;
[0007] The outer wall of each fixed roller is connected to a plurality of grinding wheels, and the inner walls of every two grinding wheels are attached to the outer wall of the steel wire strip;
[0008] The inner wall of the soaking tank is equidistantly connected with scrapers, and the plurality of steel wire strips are in contact with the inner wall of the scraper;
[0009] The plurality of steel wires pass through the interior of the device body, and a guiding mechanism is arranged on the outer wall of the device body.
[0010] Preferably, grinding rings are equidistantly connected to the outer wall of the device body, and the plurality of steel wires are in contact with the inner wall of the grinding ring.
[0011] Preferably, a drop groove is provided inside the device body, and a guide plate is connected to the side wall of the device body.
[0012] Preferably, the guiding mechanism comprises a traction roller, a gear and a motor;
[0013] A plurality of traction rollers are rotatably connected to the device body, each traction roller outer wall is sleeved with a gear, an end of the device body outer wall away from the gear is connected to a motor, and an end of any traction roller away from the gear is sleeved with the motor output end.
[0014] Preferably, a through groove is provided inside the main body of the device, a sealing plate is detachably connected inside the through groove, and a control valve is connected inside the sealing plate.
[0015] Preferably, the top of the sealing plate is connected to four columns, and the tops of the four columns are commonly connected to a filter screen.
[0016] Preferably, the inner wall of the bottom end of the soaking tank is arranged to be inclined.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The steel wire is immersed in the rust removal liquid in the soaking tank, which can speed up the stripping of rust on the surface of the steel wire. When the steel wire moves, the side wall of the steel wire can be polished by the grinding wheel, which is conducive to the invasion of the rust removal liquid into the rust inside the steel wire. At the same time, through the cooperation of three fixed rollers, the steel wire still has enough time to soak in the rust removal liquid in the soaking tank during the movement. Under the action of the scraper, the remaining rust on the outer wall of the steel wire can be removed;
[0019] 2. By driving the motor, a traction roller is driven to rotate, and then the gear on the traction roller is driven to rotate. The gears are meshed with each other, thereby driving the other traction rollers to rotate synchronously, so that the steel wire does not need to be manually wound by workers after rust removal, further reducing the workload of workers;
[0020] 3. Through the cooperation of the sealing plate, control valve and filter, the liquid can be discharged from the inside of the device body by opening the control valve. After the rust removal liquid in the device body is discharged, the rust fragments and foreign matter can be placed on the surface of the filter under the action of the filter, thereby achieving solid-liquid separation, which is convenient for the classification and treatment of waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0022] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;
[0023] Figure 3 It is a partial schematic diagram of the three-dimensional structure section of the main body of the device of the utility model;
[0024] Figure 4 It is a three-dimensional structural schematic diagram of the sealing plate, control valve and filter screen of the utility model.
[0025] In the figure: 1. device body; 101. soaking tank; 102. steel wire strip; 2. fixed roller; 201. grinding wheel; 202. scraper; 203. grinding ring; 204. drop chute; 205. guide plate; 3. traction roller; 301. gear; 4. sealing plate; 401. control valve; 402. filter screen. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-4 The utility model provides a technical solution: a rust removal device for brass-plated steel wire processing, comprising a device body 1, a soaking tank 101 provided inside the device body 1, a rust removal liquid provided inside the soaking tank 101, and a plurality of steel wire strips 102 slidably connected inside the soaking tank 101;
[0028] Three fixed rollers 2 are rotatably connected inside the device body 1, and a plurality of steel wire strips 102 are wound around the outer walls of the three fixed rollers 2;
[0029] The outer wall of each fixed roller 2 is connected to a plurality of grinding wheels 201, and the inner walls of every two grinding wheels 201 are attached to the outer wall of the steel wire strip 102;
[0030] The inner wall of the soaking tank 101 is evenly connected with scrapers 202, and the plurality of steel wire strips 102 are all in contact with the inner wall of the scrapers 202;
[0031] The plurality of steel wires 102 all pass through the interior of the device body 1 , and a guiding mechanism is disposed on the outer wall of the device body 1 .
[0032] By passing the steel wire strip 102 through the device body 1 and entering the immersion tank 101, each steel wire strip 102 is attached to the outer wall of the fixed roller 2, and the outer wall of each steel wire strip 102 is between two adjacent steel wire strips 102. The steel wire strip 102 is driven by the guiding mechanism, so that when the steel wire strip 102 moves, the side wall of the steel wire strip 102 can be polished by the grinding wheel 201, thereby facilitating the invasion of the rust removal liquid into the rusted interior of the steel wire strip 102. At the same time, through the cooperation of the three fixed rollers 2, the steel wire strip 102 still has enough time to be immersed in the rust removal liquid in the immersion tank 101 during the movement, thereby facilitating subsequent rust removal, until the steel wire strip 102 enters the scraper 202, so that the scraper 202 scrapes the outer wall of the steel wire strip 102, thereby removing the remaining rust on the outer wall of the steel wire strip 102.
[0033] The outer wall of the device body 1 is evenly connected with grinding rings 203, and multiple steel wire strips 102 are in contact with the inner wall of the grinding ring 203. After the steel wire strips 102 are scraped by the scraper 202, the steel wire strips 102 leave the inside of the immersion tank 101 and enter the inside of the grinding ring 203. The inside of the grinding ring 203 is in contact with the outer wall of the steel wire strips 102, so that the steel wire strips 102 are in contact with the inner wall of the grinding ring 203 during the movement, thereby playing a grinding role.
[0034] A drop groove 204 is opened inside the device body 1, and a guide plate 205 is connected to the side wall of the device body 1. The debris generated by the grinding of the steel wire 102 by the grinding ring 203 falls onto the surface of the guide plate 205. The debris is guided by the guide plate 205 to pass through the drop groove 204 and enter the soaking tank 101, thereby reducing the diffusion of the debris and further reducing the workload of the workers in cleaning.
[0035] The guiding mechanism includes a traction roller 3, a gear 301 and a motor;
[0036] A plurality of traction rollers 3 are rotatably connected to the device body 1, and a gear 301 is sleeved on the outer wall of each traction roller 3. A motor is connected to the end of the outer wall of the device body 1 away from the gear 301, and the end of any traction roller 3 away from the gear 301 is sleeved with the output end of the motor. One end of the polished steel wire 102 is wound around the outer wall of the traction roller 3, and the motor is driven to drive a traction roller 3 to rotate, thereby driving the gear 301 on the traction roller 3 to rotate, and the gears 301 are meshed with each other, thereby driving the remaining traction rollers 3 to rotate synchronously, so that the steel wire 102 does not need to be manually wound by workers after rust removal, further reducing the workload of workers.
[0037] A through groove is provided inside the device body 1 , a sealing plate 4 is detachably connected inside the through groove, and a control valve 401 is connected inside the sealing plate 4 .
[0038] The top of the sealing plate 4 is connected to four columns, and the tops of the four columns are commonly connected to a filter screen 402 .
[0039] The inner wall at the bottom end of the immersion tank 101 is arranged to be inclined, which can guide the discharge of the rust removal liquid.
[0040] When it is necessary to discharge the rust removing liquid inside the device body 1, the liquid can be discharged from the device body 1 by opening the control valve 401. After the rust removing liquid inside the device body 1 is discharged, the sealing plate 4 can be removed from the device body 1. Under the action of the filter 402, rust fragments and foreign matter can be placed on the surface of the filter 402, thereby achieving solid-liquid separation, which is convenient for the classification and treatment of waste.
[0041] The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rust removal device for brass-plated steel wire processing, comprising a device body (1), a soaking tank (101) provided inside the device body (1), and a plurality of steel wire strips (102) slidably connected inside the soaking tank (101); characterized in that: Three fixed rollers (2) are rotatably connected inside the device body (1), and the plurality of steel wire strips (102) are wound around the outer walls of the three fixed rollers (2); The outer wall of each fixed roller (2) is connected to a plurality of grinding wheels (201), and the inner walls of every two grinding wheels (201) are in contact with the outer wall of the steel wire strip (102); The inner wall of the soaking tank (101) is evenly connected with scrapers (202), and the plurality of steel wire strips (102) are in contact with the inner wall of the scraper (202); The plurality of steel wire strips (102) all pass through the interior of the device body (1), and a guiding mechanism is provided on the outer wall of the device body (1).
2. A rust removal device for brass-plated steel wire processing according to claim 1, characterized in that: The outer wall of the device body (1) is equidistantly connected with grinding rings (203), and the plurality of steel wire strips (102) are in contact with the inner wall of the grinding ring (203).
3. A rust removal device for brass-plated steel wire processing according to claim 2, characterized in that: A drop groove (204) is provided inside the device body (1), and a guide plate (205) is connected to the side wall of the device body (1).
4. The rust removal device for brass-plated steel wire processing according to claim 1, characterized in that: The guiding mechanism comprises a traction roller (3), a gear (301) and a motor; A plurality of traction rollers (3) are rotatably connected to the device body (1); the outer wall of each traction roller (3) is sleeved with a gear (301); an end of the outer wall of the device body (1) away from the gear (301) is connected to a motor; and an end of any traction roller (3) away from the gear (301) is sleeved with an output end of the motor.
5. The rust removal device for brass-plated steel wire processing according to claim 1, characterized in that: A through groove is provided inside the device body (1), a sealing plate (4) is detachably connected inside the through groove, and a control valve (401) is connected inside the sealing plate (4).
6. A rust removal device for brass-plated steel wire processing according to claim 5, characterized in that: The top of the sealing plate (4) is connected to four upright posts, and the tops of the four upright posts are commonly connected to a filter screen (402).
7. The rust removal device for brass-plated steel wire processing according to claim 5, characterized in that: The inner wall of the bottom end of the soaking tank (101) is arranged to be inclined.