Die for steel ladle pouring
By designing an automated ladle casting mold, using the connecting mechanism and motor-driven adjustment rope and spring mechanism, the existing molds need to be manually operated and easily lead to infiltration is solved, and automated mold release and convenient operation are achieved.
Patent Information
- Application Number
- CN202420516990.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-18
AI Technical Summary
The existing ladle casting molds require manual operation during the mold release process, which is laborious and inconvenient, and it is easy to cause the castable to penetrate into the gaps of the mold, causing irregularity.
A mold for casting of ladles is designed, including upper mold and lower mold. The upper mold and lower mold are fixed together through a connecting mechanism, and the motor-driven adjustment rope and spring mechanism are used to automatically remove the mold. Modification process.
An automated mold release process is realized, which reduces the resistance of single mold release, avoids ladle damage and castable material seeping into the gap, and improves operational convenience.
Smart Images

Figure CN222521615U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steelmaking auxiliary equipment, in particular to a mold for ladle casting. Background Art
[0002] As a container for storing and transporting liquid steel, the quality and performance of the ladle directly affect the quality and production safety of steel products. During the production of the ladle, a mold is required to pour the castable into the gap between the ladle shell and the mold. After the castable is cured, the mold is demoulded to complete the production of the ladle.
[0003] There are two conventional methods to solve the demoulding problem: one is to apply more oil on the outside of the mold, but the effect of this method is not ideal after on-site application; the other is to increase the size difference between the upper and lower parts of the mold, but this method will reduce the overall upper gap of the mold, making it difficult to observe the construction conditions of the lower part, and easily form honeycomb holes inside the castable due to insufficient vibration.
[0004] A Chinese patent discloses a mold for ladle casting (authorization announcement number CN215202579U). The patent technology sets the mold as an upper mold and a lower mold, and connects them to form a complete mold. In the demoulding process, the upper mold is demoulded first, and then the lower mold is demoulded after the upper mold is removed, so that the casting material is completely demoulded, reducing the contact area between the mold demoulded at a single time and the casting material on the ladle during the demoulding process. In the demoulding process of large-scale ladle casting, the resistance during the demoulding process is greatly reduced, and it is not easy to cause damage to the inside of the casting material after curing and forming, thereby improving the quality of the casted ladle formed by casting; a connecting plate is set to fix the upper mold and the lower mold together to prevent the gap between the bottom surface of the upper mold and the top surface of the lower mold, which causes the unshaped casting material to penetrate into the gap between the two during the casting process;
[0005] However, it has certain disadvantages: when fixing the upper tire mold and the lower tire mold, it is necessary to manually enter the upper tire mold and the lower tire mold to lock the bolts in the bolt holes; when separating the upper tire mold and the lower tire mold, manual operation is still required, which is not only troublesome but also laborious. Utility Model Content
[0006] The utility model aims to provide a ladle casting mold to solve the problems raised in the above background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A mold for ladle casting, comprising an upper mold body and a lower mold body located below the upper mold body, wherein a first lifting lug is installed on the upper surface of the upper mold body, and a second lifting lug is installed on the inner surface of the lower mold body, and a connecting mechanism is provided at the connection between the inner surfaces of the upper mold body and the lower mold body, and the connecting mechanism comprises a connecting rod and a connecting seat, a connecting block is installed on the upper end of the connecting rod, and a docking groove is provided on the left side surface of the connecting rod, a connecting hole is provided inside the connecting seat, and a docking mechanism is provided on the left side surface of the connecting seat.
[0009] As a further solution of the utility model: the docking mechanism includes a mounting seat, a skateboard is movably connected inside the mounting seat, a docking rod is installed on the right surface of the skateboard, and two sliding rods are symmetrically installed on the left surface of the skateboard, a spring is installed on the outside of the sliding rod, a motor seat is installed on the left surface of the mounting seat, a motor is installed inside the motor seat, an adjusting rod is installed on the output end of the motor, and an adjusting rope is installed on the outside of the adjusting rod.
[0010] As a further solution of the utility model: a plurality of positioning holes are opened on the lower surface of the upper mold body, and a plurality of positioning rods are installed on the upper surface of the lower mold body.
[0011] As a further solution of the utility model: one end of the connecting seat is installed on one side surface of the inner side of the lower mold body, one end of the connecting block is installed on one side surface of the inner side of the upper mold body, and the connecting rod fits in the connecting hole.
[0012] As a further solution of the utility model: the mounting seat is installed on the left side surface of the connecting seat, the docking rod movably passes through the left side surface of the connecting seat, and the docking rod fits into the docking groove, the sliding rod movably passes through the mounting seat, one end of the spring is connected to the mounting seat, and the other end of the spring is connected to the slide plate, the adjustment rope movably passes through the right side surface of the motor seat and the mounting seat, and the adjustment rope is connected to the slide plate.
[0013] As a further solution of the utility model: the number of the positioning holes is equal to the number of the positioning rods, and the positioning holes fit the positioning rods.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model divides the mold into two parts, an upper mold body and a lower mold body, respectively, so that demoulding can be carried out in two times, thereby reducing the huge resistance caused by single demoulding and avoiding damage to the ladle; the connecting mechanism fixes the upper mold body and the lower mold body together, thus avoiding the castable material from penetrating into the gap between the two. When demoulding, the motor is turned on to store the adjustment rope, so that the docking rod leaves the interior of the docking groove, so that the two mold bodies can be demoulded in turn, and there is no need to manually separate the two mold bodies, thereby improving the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a mold for ladle casting;
[0017] Figure 2 This is an exploded view of a ladle casting mold;
[0018] Figure 3 It is a structural schematic diagram of a connection mechanism in a ladle casting mold;
[0019] Figure 4 It is a structural schematic diagram of a docking mechanism in a ladle casting mold;
[0020] Figure 5 A cross-sectional view of a motor seat in a ladle casting mold;
[0021] Figure 6 A bottom view of a positioning hole in a ladle casting mold;
[0022] Figure 7 This is a schematic diagram of the actual use of a ladle casting mold.
[0023] In the figure: 1. upper mold body; 2. lower mold body; 3. first lifting ear; 4. second lifting ear; 5. connecting mechanism; 6. connecting rod; 7. connecting seat; 8. connecting block; 9. docking groove; 10. connecting hole; 11. docking mechanism; 12. mounting seat; 13. slide plate; 14. docking rod; 15. slide bar; 16. spring; 17. motor seat; 18. motor; 19. adjusting rod; 20. adjusting rope; 21. positioning hole; 22. positioning rod; 23. ladle shell. DETAILED DESCRIPTION
[0024] See also Figure 1 , Figure 2 and Figure 7 In an embodiment of the utility model, a ladle casting mold comprises an upper mold body 1 and a lower mold body 2 located below the upper mold body 1, a first lifting lug 3 is installed on the upper surface of the upper mold body 1, and a second lifting lug 4 is installed on the inner surface of the lower mold body 2;
[0025] The entire mold is placed in the ladle shell 23 for use, and there is a casting cavity between the mold and the ladle shell 23. Materials are cast in the cavity, and the materials are formed into a ladle.
[0026] The number of the first lifting lug 3 and the second lifting lug 4 is preferably two, and they are symmetrically arranged, and are used to lift the upper mold body 1 and the lower mold body 2 respectively. Demolding the two mold bodies separately reduces the resistance caused by a single demoulding, and is not easy to cause damage to the ladle.
[0027] exist Figures 2 to 5Middle: A connecting mechanism 5 is provided at the connection of the inner surfaces of the upper mold body 1 and the lower mold body 2, and the connecting mechanism 5 includes a connecting rod 6 and a connecting seat 7. One end of the connecting seat 7 is installed on the inner side surface of the lower mold body 2, and a connecting block 8 is installed on the upper end of the connecting rod 6. One end of the connecting block 8 is installed on the inner side surface of the upper mold body 1. A docking groove 9 is provided on the left side surface of the connecting rod 6, and a connecting hole 10 is provided inside the connecting seat 7. The connecting rod 6 fits into the connecting hole 10. A docking mechanism 11 is provided on the left side surface of the connecting seat 7. The docking mechanism 11 includes a mounting seat 12, and the mounting seat 12 is installed on the left side surface of the connecting seat 7. The mounting seat 12 is movably connected to a slide plate 13 inside, and the right side surface of the slide plate 13 is installed A docking rod 14 is installed, and the docking rod 14 movably passes through the left side surface of the connecting seat 7, and the docking rod 14 fits in the docking groove 9. Two sliding rods 15 are symmetrically installed on the left side surface of the slide plate 13, and the sliding rod 15 movably passes through the mounting seat 12. A spring 16 is installed on the outside of the sliding rod 15, and one end of the spring 16 is connected to the mounting seat 12, and the other end of the spring 16 is connected to the slide plate 13. A motor seat 17 is installed on the left side surface of the mounting seat 12, and a motor 18 is installed inside the motor seat 17. An adjusting rod 19 is installed at the output end of the motor 18, and an adjusting rope 20 is installed on the outside of the adjusting rod 19. The adjusting rope 20 movably passes through the right side surface of the motor seat 17 and the mounting seat 12, and the adjusting rope 20 is connected to the slide plate 13;
[0028] The number of connecting mechanisms 5 is preferably two, and they are symmetrically arranged. When the upper mold body 1 and the lower mold body 2 are docked together, one end of the docking rod 14 is just located in the docking groove 9, thereby fixing the connecting block 8 and the connecting seat 7 together, and then fixing the upper mold body 1 and the lower mold body 2 together to prevent the casting material from seeping into the gap between the two mold bodies; turning on the motor 18 to drive the adjusting rod 19 to rotate and retract the adjusting rope 20 can drive the docking rod 14 to leave the interior of the docking groove 9, thereby facilitating the separation of the two mold bodies.
[0029] exist Figure 2 and Figure 6 Middle: A plurality of positioning holes 21 are formed on the lower surface of the upper mold body 1, and a plurality of positioning rods 22 are installed on the upper surface of the lower mold body 2. The number of the positioning holes 21 is equal to the number of the positioning rods 22, and the positioning holes 21 fit the positioning rods 22;
[0030] When the two mold bodies are installed together, the positioning rod 22 just enters the positioning hole 21 to ensure that the two mold bodies are in an aligned state.
[0031] The working principle of the utility model is as follows: when working, the castable is first poured inside the ladle shell 23 to form a ladle bottom. After the ladle bottom curing is completed, the lower mold body 2 is first hoisted inside the ladle shell 23, and then the upper mold body 1 is hoisted above the lower mold body 2 and slowly lowered, so that the positioning rod 22 enters the positioning hole 21, thereby superimposing the two mold bodies together; then, the motor 18 is turned on to drive the adjusting rod 19 to rotate and release the adjusting rope 20, the spring 16 will slowly reset from the compressed state, and the docking rod 14 will enter the docking groove 9, thereby fixing the connecting rod 6 and the connecting seat 7 together, and then fixing the two mold bodies together; then the material is poured in the cavity between the mold body and the ladle shell 23. After the curing is completed, the motor 18 is turned on to retract the adjusting rope 20, driving the docking rod 14 to leave the inside of the docking groove 9, first hoisting the upper mold body 1 out, and then hoisting the lower mold body 2 out, thereby completing the demoulding of the mold.
[0032] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A ladle casting mold, comprising an upper mold body (1) and a lower mold body (2) located below the upper mold body (1), wherein a first lifting lug (3) is installed on the upper surface of the upper mold body (1), and a second lifting lug (4) is installed on the inner surface of the lower mold body (2), characterized in that: A connecting mechanism (5) is provided at the connection point between the inner surfaces of the upper mold body (1) and the lower mold body (2), and the connecting mechanism (5) comprises a connecting rod (6) and a connecting seat (7), a connecting block (8) is installed at the upper end of the connecting rod (6), and a docking groove (9) is provided on the left side surface of the connecting rod (6), a connecting hole (10) is provided inside the connecting seat (7), and a docking mechanism (11) is provided on the left side surface of the connecting seat (7).
2. A ladle casting mold according to claim 1, characterized in that: The docking mechanism (11) comprises a mounting seat (12), the mounting seat (12) is movably connected to a slide plate (13) inside, a docking rod (14) is mounted on the right surface of the slide plate (13), and two slide bars (15) are symmetrically mounted on the left surface of the slide plate (13), a spring (16) is mounted on the outside of the slide bars (15), a motor seat (17) is mounted on the left surface of the mounting seat (12), a motor (18) is mounted inside the motor seat (17), an adjustment rod (19) is mounted on the output end of the motor (18), and an adjustment rope (20) is mounted on the outside of the adjustment rod (19).
3. A ladle casting mold according to claim 1, characterized in that: A plurality of positioning holes (21) are provided on the lower surface of the upper mold body (1), and a plurality of positioning rods (22) are installed on the upper surface of the lower mold body (2).
4. A ladle casting mold according to claim 1, characterized in that: One end of the connecting seat (7) is mounted on an inner side surface of the lower mold body (2), one end of the connecting block (8) is mounted on an inner side surface of the upper mold body (1), and the connecting rod (6) fits into the connecting hole (10).
5. A ladle casting mold according to claim 2, characterized in that: The mounting seat (12) is mounted on the left side surface of the connecting seat (7); the docking rod (14) movably passes through the left side surface of the connecting seat (7), and the docking rod (14) fits into the docking groove (9); the sliding rod (15) movably passes through the mounting seat (12); one end of the spring (16) is connected to the mounting seat (12), and the other end of the spring (16) is connected to the slide plate (13); the adjusting rope (20) movably passes through the right side surface of the motor seat (17) and the mounting seat (12), and the adjusting rope (20) is connected to the slide plate (13).
6. A ladle casting mold according to claim 3, characterized in that: The number of the positioning holes (21) is equal to the number of the positioning rods (22), and the positioning holes (21) fit the positioning rods (22).
Citation Information
Patent Citations
A type of formwork for steel ladle casting
CN215202579U