Novel ceramic pug pugging device

Abstract

The utility model discloses a novel ceramic pug pugging device which comprises a pug pool, a pug filter press, a pug forming unit, a pug cutting unit, a pug block conveying system, a rack, a feeding hopper, a primary stirring system, a pug conveying system and a secondary stirring system, the primary stirring system is fixedly arranged at the top of the rack and used for primarily stirring pug, and the feeding hopper is located on the lower portion of the discharging end of the pug filter press and fixedly arranged above the primary stirring system. According to the utility model, the pug filter press, the pug forming unit, the pug cutting unit and the pug conveying system are combined together to form a continuous ceramic pug processing production line, a plurality of links of pug feeding, mixing, pugging and the like are automatically completed, the pug can achieve an ideal processing effect in a short time, and the production efficiency is improved. The treatment efficiency of the ceramic pug is greatly improved, and meanwhile, the automation degree of equipment is also improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic product manufacturing, in particular to a novel ceramic clay material kneading device. Background Art

[0002] Ceramic clay kneading devices, as important equipment for the production of ceramic raw materials, play an indispensable role in the ceramic industry, but their technical shortcomings and deficiencies cannot be ignored. Traditional ceramic clay kneading devices face challenges in mixing uniformity. The mixing uniformity of ceramic clay is crucial to the performance of the final product. However, during the mixing process, existing clay kneading devices often find it difficult to ensure that the raw materials produced in each batch are evenly distributed, which may lead to problems such as uneven performance and abnormal use of ceramic products. In addition, the degree of automation of traditional ceramic clay kneading devices needs to be improved. Although the modern ceramic industry has gradually developed in the direction of automation and intelligence, many clay kneading devices are still in the semi-automatic or even manual operation stage. The ceramic clay processing process is simple and intermittent, which not only increases labor costs, but also limits the further improvement of production efficiency and product quality.

[0003] In summary, the traditional ceramic clay kneading device has obvious technical shortcomings and deficiencies in terms of mixing uniformity and degree of automation. In order to promote the sustainable development and innovation of the ceramic industry, it is necessary to conduct in-depth research and improvement on these issues, develop more efficient and reliable clay kneading devices, and make greater contributions to the prosperity of the ceramic industry. Utility Model Content

[0004] The utility model aims to provide a novel ceramic clay material kneading device to improve the mixing uniformity of ceramic clay material and the automation degree of ceramic clay material processing.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A novel ceramic clay kneading device, comprising a clay pool, a clay filter press, a clay forming unit, a clay cutting unit and a clay block transmission system, wherein the clay pool is connected to the inlet of the clay filter press for conveying, and further comprises a frame, a feed hopper, a primary stirring system, a clay transmission system and a secondary stirring system, wherein the primary stirring system is fixedly arranged on the top of the frame for initially stirring the clay, the feed hopper is located at the lower part of the discharge end of the clay filter press and is fixedly arranged above the primary stirring system for receiving the clay from the clay filter press and for pouring the clay into the primary stirring system, the clay transmission system comprises a first conveyor belt, a second conveyor belt and a third conveyor belt, one end of the first conveyor belt is arranged at the bottom of the primary stirring system The conveyor belt is located below the discharge port and the other end is located above the middle of the second conveyor belt. One end of the second conveyor belt is located above the third conveyor belt and the other end is located above the secondary mixing system. The second conveyor belt can transport mud to the third conveyor belt or the secondary mixing system by controlling the transmission direction. One end of the third conveyor belt is located above the mud pool. The secondary mixing system is used to perform secondary mixing on the mud. The discharge end of the secondary mixing system is fixedly connected to the mud molding unit, and the outlet of the mud molding unit is connected to the mud block transmission system. The mud forms mud segments after coming out of the outlet of the mud molding unit. The mud cutting unit is fixedly arranged on both sides of the starting end of the mud block transmission system to cut the mud segments into mud blocks of uniform length.

[0007] Furthermore, the primary stirring system includes a primary motor, a primary reducer, a primary stirring shaft and a primary stirring tank. The primary motor, primary reducer and primary stirring tank are fixedly arranged on the top of the frame. The primary motor is drivingly connected to the primary reducer through a primary belt. The primary stirring shaft is arranged in the primary stirring tank and is rotatably connected to the primary stirring tank at both ends through bearings. The primary reducer is transmission-connected to the primary stirring shaft. A primary discharge port is opened at the bottom of the primary stirring tank.

[0008] Furthermore, the primary stirring shaft is a double shaft, including a first stirring shaft and a second stirring shaft arranged in parallel, and the first stirring shaft and the second stirring shaft are both fixedly provided with a plurality of primary stirring paddles, and the primary stirring paddles are respectively distributed on the shaft bodies of the first stirring shaft and the second stirring shaft in a spiral line, and one end of the primary stirring paddle is a paddle blade, and the other end is an optical axis and passes through the shaft body of the stirring shaft and is exposed for a distance.

[0009] Furthermore, the first conveyor belt, the second conveyor belt and the third conveyor belt are all electric conveyor belts with controllable conveying directions.

[0010] Furthermore, the secondary stirring system includes a secondary motor, a secondary reducer, a secondary stirring shaft and a secondary stirring tank. The secondary motor is driven and connected to the secondary reducer through a secondary belt. The secondary stirring shaft is arranged in the secondary stirring tank and both ends are rotatably connected to the secondary stirring tank through bearings. The secondary reducer is transmission-connected to the secondary stirring shaft. A discharge trough is fixedly arranged on the upper part of the secondary stirring tank, and the upper part of the discharge trough is opposite to one end of the second conveyor belt.

[0011] Furthermore, a plurality of extrusion grooves are fixedly arranged on one side of the secondary stirring tank, and a plurality of secondary stirring paddles are fixedly distributed in a spiral line on the shaft body of the secondary stirring shaft, and the number of the secondary stirring paddles is the same as the number of the extrusion grooves and corresponds one-to-one to the extrusion grooves.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model combines a mud filter press, a mud molding unit, a mud cutting unit and a mud block transmission system together to form a continuous production line for ceramic mud processing, which automatically completes multiple links such as mud feeding, mixing, and mud kneading. The mud can achieve an ideal processing effect in a short time, which greatly improves the processing efficiency of ceramic mud. At the same time, it also improves the degree of automation of the equipment, reduces the labor intensity of workers, and improves the continuity, stability and reliability of the production process.

[0014] 2. The utility model sets up a primary stirring system and a secondary stirring system. The primary stirring system adopts double-axis spiral stirring, and the secondary stirring system adopts single-axis spiral extrusion stirring, so that the mud materials are mixed evenly and efficiently, ensuring that the mud materials are fully mixed, improving the uniformity of mud mixing, and thus improving the quality of ceramic products. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0016] Figure 2 This is the front view of the structure of the utility model;

[0017] Figure 3 This is a top view of the structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the primary mixing system;

[0019] Figure 5 It is a schematic diagram of the two-stage mixing system;

[0020] In the figure: 1-frame, 2-primary stirring tank, 3-primary stirring shaft, 301-first stirring shaft, 302-second stirring shaft, 303-primary stirring paddle, 4-primary reducer, 5-primary motor, 6-primary belt, 7-feed hopper, 8-primary discharge port, 9-first conveyor belt, 10-second conveyor belt, 11-third conveyor belt, 12-discharge trough, 13-secondary stirring tank, 1301-extrusion tank, 14-secondary stirring shaft, 1401-secondary stirring paddle, 15-secondary motor, 16-secondary belt, 17-secondary reducer, 18-mud molding unit, 19-mud cutting unit, 20-mud block transmission system. DETAILED DESCRIPTION

[0021] The utility model is described in detail below with reference to the accompanying drawings and specific embodiments.

[0022] See also Figure 1-Figure 5 , an embodiment provided by the utility model:

[0023] A novel ceramic clay preparation device comprises a clay pool, a clay filter press, a clay forming unit 18, a clay cutting unit 19, a clay block transmission system 20, a frame 1, a feed hopper 7, a primary stirring system, a clay transmission system and a secondary stirring system. The clay pool is connected to the inlet of the clay filter press for conveying. The primary stirring system is fixedly installed on the top of the frame 1 for initially stirring the clay. The feed hopper 7 is located at the lower part of the discharge end of the clay filter press and is fixedly arranged above the primary stirring system for receiving the clay from the clay filter press and injecting the clay into the primary stirring system. The primary stirring system includes a primary motor 5, a primary reducer 4, a primary stirring shaft 3 and a primary stirring tank 2. The primary motor 5, the primary reducer 4 and the primary stirring tank 2 are fixedly installed on the top of the frame 1. The primary motor 5 is driven and connected to the primary reducer 4 through a primary belt 6. The primary stirring shaft 3 is arranged in the primary stirring tank 2 and is rotatably connected to the primary stirring tank 2 at both ends through bearings. The primary reducer 4 is transmission-connected to the primary stirring shaft 3. The primary motor 5 can drive the primary stirring shaft 3 to rotate to perform the primary stirring and mixing of the mud material. A primary lower gear is provided at the bottom of the primary stirring tank 2. The mud material after the initial stirring and mixing falls onto the first conveyor belt 9 through the primary discharge port 8. The mud material transmission system includes the first conveyor belt 9, the second conveyor belt 10 and the third conveyor belt 11. The first conveyor belt 9, the second conveyor belt 10 and the third conveyor belt 11 are all electric conveyor belts with controllable conveying directions. One end of the first conveyor belt 9 is arranged below the discharge port of the primary stirring system, and the other end is located above the middle of the second conveyor belt 10. One end of the second conveyor belt 10 is located above the third conveyor belt 11, and the other end is located above the secondary stirring system. The mud can be transported to the third conveyor belt 11 or the secondary mixing system by controlling the transmission direction. One end of the third conveyor belt 11 is located above the mud pool. The secondary mixing system is used to perform secondary mixing on the mud. The discharge end of the secondary mixing system is fixedly connected to the mud molding unit 18. The outlet of the mud molding unit 18 is connected to the mud block transmission system 20. The mud is formed into mud segments after coming out of the outlet of the mud molding unit 18. The mud cutting unit 19 is fixedly arranged on both sides of the starting end of the mud block transmission system 20 to cut the mud segments into mud blocks of uniform length for use in the next process.

[0024] Among them, the primary stirring shaft 3 is a double shaft, including a first stirring shaft 301 and a second stirring shaft 302 arranged in parallel. The first stirring shaft 301 and the second stirring shaft 302 are both fixedly provided with a plurality of primary stirring paddles 303. The primary stirring paddles 303 are respectively distributed on the shaft bodies of the first stirring shaft 301 and the second stirring shaft 302 in a spiral line. When the first stirring shaft 301 and the second stirring shaft 302 rotate, the primary stirring paddles 303 regularly stir the mud in turn, so that the mud is fully stirred and mixed, thereby improving the mixing uniformity of the mud and ensuring the product quality. One end of the primary stirring paddle 303 is a paddle blade, and the other end is an optical axis and passes through the shaft body of the stirring shaft to expose a distance. The optical axis part can also play a stirring role, further improving the mixing uniformity of the mud.

[0025] The secondary stirring system includes a secondary motor 15, a secondary reducer 17, a secondary stirring shaft 14 and a secondary stirring tank 13. The secondary motor 15 is connected to the secondary reducer 17 through a secondary belt 16. The secondary stirring shaft 14 is arranged in the secondary stirring tank 13 and is rotatably connected to the secondary stirring tank 13 at both ends through bearings. The secondary reducer 17 is connected to the secondary stirring shaft 14 in a transmission manner. A feed trough 12 is fixedly arranged on the upper part of the secondary stirring tank 13. The upper part of the feed trough 12 faces one end of the second conveyor belt 10. A plurality of feed troughs 12 are fixedly arranged on one side of the inner part of the secondary stirring tank 13. The extrusion groove 1301, the shaft body of the secondary stirring shaft 14 is spirally fixed with a plurality of secondary stirring paddles 1401, the number of the secondary stirring paddles 1401 is the same as the number of the extrusion grooves 1301 and corresponds one to one with the extrusion grooves 1301, when the secondary stirring shaft 14 drives the secondary stirring paddles 1401 to rotate, the secondary stirring paddles 1401 extrude and stir the mud in the extrusion groove 1301, so that the mud is fully mixed under the action of the extrusion force, and also stir and mix the mud outside the extrusion groove 1301, under the action of the two, the mixing uniformity of the mud is further improved.

[0026] Working principle of this utility model:

[0027] The mud from the mud filter press enters the primary stirring tank 2 through the feed hopper 7, the primary motor 5 drives the first stirring shaft 301 and the second stirring shaft 302 to rotate, and the primary stirring paddle 303 performs the initial stirring and mixing on the mud, and then the mud falls from the primary discharge port 8 onto the first conveyor belt 9 and the second conveyor belt 10. When the mud after the initial mixing does not meet the requirements, the conveying direction of the second conveyor belt 10 is controlled to be the third conveyor belt 11, and the mud enters the mud pool through the third conveyor belt 11 to supplement the mud at the inlet of the mud filter press, forming a mud re-filtering cycle. When the clay material meets the requirements after the initial mixing, the transmission direction of the second conveyor belt 10 is controlled to be a secondary stirring system, the clay material enters the secondary stirring tank 13 through the discharge trough 12, the secondary motor 15 drives the secondary stirring shaft 14 to rotate, and the secondary stirring paddle 1401 performs secondary stirring and mixing on the clay material, so as to further improve the uniformity of the clay material mixing, so as to further improve the quality of ceramic products. The clay material after the secondary stirring and mixing is formed into clay segments by the clay forming unit 18, and the clay segments are cut into clay blocks of uniform length by the clay cutting unit 19 for use in the next process.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel ceramic clay preparation device, comprising a clay pool, a clay filter press, a clay forming unit (18), a clay cutting unit (19) and a clay block transmission system (20), wherein the clay pool is connected to the inlet of the clay filter press for transportation, and characterized in that: The machine also comprises a frame (1), a feed hopper (7), a primary stirring system, a mud material transmission system and a secondary stirring system. The primary stirring system is fixedly arranged on the top of the frame (1) and is used for initially stirring the mud material. The feed hopper (7) is located at the lower part of the discharge end of the mud material filter press and is fixedly arranged above the primary stirring system and is used for receiving the mud material from the mud material filter press and injecting the mud material into the primary stirring system. The mud material transmission system comprises a first conveyor belt (9), a second conveyor belt (10) and a third conveyor belt (11). One end of the first conveyor belt (9) is arranged below the discharge port of the primary stirring system and the other end is located above the middle of the second conveyor belt (10). One end of the second conveyor belt (10) is located above the middle of the third conveyor belt (11). The second conveyor belt (10) is located above the conveyor belt (11) and the other end is located above the secondary stirring system. The second conveyor belt (10) can transport mud to the third conveyor belt (11) or the secondary stirring system by controlling the transmission direction. One end of the third conveyor belt (11) is located above the mud pool. The secondary stirring system is used to perform secondary stirring on the mud. The discharge end of the secondary stirring system is fixedly connected to the mud forming unit (18). The outlet of the mud forming unit (18) is connected to the mud block transmission system (20). The mud is formed into mud segments after coming out of the outlet of the mud forming unit (18). The mud cutting unit (19) is fixedly arranged on both sides of the starting end of the mud block transmission system (20) and is used to cut the mud segments into mud blocks of uniform length.

2. A novel ceramic clay material kneading device according to claim 1, characterized in that: The primary stirring system comprises a primary motor (5), a primary reducer (4), a primary stirring shaft (3) and a primary stirring tank (2); the primary motor (5), the primary reducer (4) and the primary stirring tank (2) are fixedly arranged on the top of a frame (1); the primary motor (5) is drivingly connected to the primary reducer (4) via a primary belt (6); the primary stirring shaft (3) is arranged in the primary stirring tank (2) and is rotationally connected to the primary stirring tank (2) at both ends via bearings; the primary reducer (4) is drivingly connected to the primary stirring shaft (3); and a primary discharge port (8) is provided at the bottom of the primary stirring tank (2).

3. A novel ceramic clay material kneading device according to claim 2, characterized in that: The primary stirring shaft (3) is a double shaft, comprising a first stirring shaft (301) and a second stirring shaft (302) arranged in parallel, the first stirring shaft (301) and the second stirring shaft (302) are both fixedly provided with a plurality of primary stirring paddles (303), the primary stirring paddles (303) being distributed in the form of spiral lines on the shaft bodies of the first stirring shaft (301) and the second stirring shaft (302), one end of the primary stirring paddle (303) being a paddle blade, and the other end being an optical axis which passes through the shaft body of the stirring shaft and is exposed for a distance.

4. A novel ceramic clay material kneading device according to claim 1, characterized in that: The first conveyor belt (9), the second conveyor belt (10) and the third conveyor belt (11) are all electric conveyor belts with controllable conveying directions.

5. A novel ceramic clay material kneading device according to claim 1, characterized in that: The secondary stirring system comprises a secondary motor (15), a secondary reducer (17), a secondary stirring shaft (14) and a secondary stirring tank (13); the secondary motor (15) is connected to the secondary reducer (17) by driving via a secondary belt (16); the secondary stirring shaft (14) is arranged in the secondary stirring tank (13) and is rotationally connected to the secondary stirring tank (13) at both ends via bearings; the secondary reducer (17) is transmission-connected to the secondary stirring shaft (14); a material discharge trough (12) is fixedly arranged on the upper part of the secondary stirring tank (13); the upper part of the material discharge trough (12) is directly opposite to one end of the second conveyor belt (10).

6. A novel ceramic clay material kneading device according to claim 5, characterized in that: A plurality of extrusion grooves (1301) are fixedly arranged on one side of the interior of the secondary stirring groove (13); a plurality of secondary stirring paddles (1401) are fixedly distributed in a spiral line on the shaft body of the secondary stirring shaft (14); the number of the secondary stirring paddles (1401) is the same as the number of the extrusion grooves (1301) and corresponds one-to-one to the extrusion grooves (1301).

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