Carbon forming press for fixed-distance cutting of carbon green bodies

By designing a carbon press including a slide rail assembly, a cutting mechanism, a conveying mechanism and a discharge mechanism, the problem of low efficiency in cutting graphite electrode green blanks in the prior art is solved, and the efficiency of fixed-distance cutting is achieved and Uniformity.

CN222521734UActive Publication Date: 2025-02-25YINGKOU DEHONG CARBON CO LTD
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Patent Information

Application Number
CN202421046241.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-25
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

When cutting graphite electrode green blanks, existing carbon presses cannot ensure the cutting working efficiency through their own structure and control methods, resulting in different cutting lengths, low efficiency, and affecting production costs.

Method used

A carbon press for cutting carbon green body at a fixed distance is designed, including a carbon press body, a slide rail assembly, a cutting mechanism, a conveying mechanism and a discharge mechanism. The cutting mechanism drives the disc cutting machine through arc brackets, U-shaped sliders, ball screws and motors to achieve equally arranged fixed-distance cutting.

Benefits of technology

The cutting mechanism is arranged in an equally distance and cuts at a fixed distance according to the discharge speed of the green body to ensure the working efficiency of the cutting, achieve equal length of each green body, avoid disassembly of the shearing surface, and improve cutting efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The carbon forming press for fixed-distance cutting of the carbon green body comprises a carbon forming press body, a graphite electrode green body is movably placed in the carbon forming press body, a support is fixedly installed on one side of the carbon forming press body, a sliding rail assembly is installed above the support, and a plurality of cutting mechanisms are installed above the sliding rail assembly in a sliding mode. Graphite electrode green bodies penetrate through the space between the sliding rail assembly and the cutting mechanisms, conveying mechanisms are fixedly installed on the cutting mechanisms, the cutting mechanisms are arranged on the conveying mechanisms at equal intervals, and discharging mechanisms are installed on one sides of the conveying mechanisms. By means of the cutting mechanisms arranged on the conveying mechanism at equal intervals, fixed-distance cutting can be conducted along with the discharging speed of green bodies in the process that the carbon forming press continuously extrudes the green bodies for discharging, meanwhile, the cutting work efficiency is guaranteed through the structure and the control mode of the cutting mechanisms, and the quality of cut sections is high; staggered layers of shearing surfaces are avoided, the fixed-distance cutting efficiency is high, and the equal length of each green body is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon press machines, in particular to a carbon press machine for cutting carbon green blanks at a fixed distance. Background Art

[0002] In the production process, a certain amount of paste is usually filled in the extrusion paste cylinder, and the green billet can be extruded into a very long length. Considering the fixed length dimensions of the actual graphite electrode blank, the extruded green billet needs to be divided into several equal sections at a fixed distance.

[0003] When the existing carbon press cuts graphite electrode green billets, it relies on manual visual operation to continuously extrude the green billets for fixed-distance cutting. At the same time, it is unable to ensure the cutting efficiency through its own structure and control method, resulting in different lengths of cut green billets and low cutting efficiency, which affects production costs.

[0004] Therefore, in view of the shortcomings of the prior art, it is necessary to provide a carbon press for cutting carbon green bodies at a fixed distance to solve the shortcomings of the prior art. Utility Model Content

[0005] The utility model aims to avoid the deficiencies of the prior art and provide a carbon press for cutting carbon green billets at fixed intervals, comprising a carbon press body, graphite electrode green billets being movably placed inside the carbon press body, a bracket being fixedly mounted on one side of the carbon press body, a slide rail assembly being mounted above the bracket, a plurality of cutting mechanisms being slidably mounted above the slide rail assembly, the graphite electrode green billets passing through between the slide rail assembly and the cutting mechanism, a conveying mechanism being fixedly mounted on the cutting mechanism, the cutting mechanisms being equidistantly arranged on the conveying mechanism, and a discharge mechanism being mounted on one side of the conveying mechanism.

[0006] The above-mentioned purpose of the utility model is achieved through the following technical means.

[0007] A carbon press for cutting carbon green blanks at a fixed distance is provided, comprising a carbon press body, a graphite electrode green blank is movably placed inside the carbon press body, a bracket is fixedly installed on one side of the carbon press body, a slide rail assembly is installed above the bracket, a plurality of cutting mechanisms are slidably installed above the slide rail assembly, the graphite electrode green blank runs through between the slide rail assembly and the cutting mechanism, a conveying mechanism is fixedly installed on the cutting mechanism, the cutting mechanisms are equidistantly arranged on the conveying mechanism, and a discharge mechanism is installed on one side of the conveying mechanism;

[0008] Specifically, the cutting mechanism includes two arc-shaped brackets, which are fixedly installed on both sides of the conveying mechanism. A U-shaped slider is installed on one side of the arc-shaped bracket, and a motor A is installed on the other side of the arc-shaped bracket. The motor A is axially connected to a ball screw A, and the ball screw A is installed inside the U-shaped slider. A ball screw nut A is connected to the top of the ball screw A, and a disc cutter is installed between the two ball screw nuts A.

[0009] Specifically, the slide rail assembly includes a concave-shaped bracket, which is fixedly installed on the top of the bracket. Multiple rollers are movably installed inside the concave-shaped bracket through bearings. Graphite electrode green sheets are movably installed above the rollers. Two slide rails are fixedly installed above the concave-shaped bracket, and the slide rails are slidably connected to the U-shaped slider.

[0010] The transmission mechanism includes a conveyor belt, and toothed belts are fixedly installed on both sides of the conveyor belt. Two gear shafts are transmission-connected to the toothed belts. The gear shafts are axially connected to motors B, and motor brackets are fixedly installed at the bottom of motors B.

[0011] The unloading mechanism comprises a square base, on which two ball screws B are horizontally mounted, on which a motor C is axially mounted, on which two ball screw nuts B are mounted, and above which support columns are mounted.

[0012] The U-shaped slider comprises a U-shaped frame, which is fixedly mounted on the arc-shaped bracket. A circular slider is mounted on one end of the U-shaped frame away from the arc-shaped bracket, and the circular slider is slidably connected to the slide rail.

[0013] The supporting column comprises a supporting column body, and a Y-shaped baffle is installed above the supporting column body.

[0014] The utility model can perform fixed-distance cutting according to the discharge speed of green billets during continuous extrusion of green billets by a carbon forming machine through cutting mechanisms that are equidistantly arranged on a conveying mechanism during the production process. At the same time, the cutting efficiency is guaranteed through its own structure and control method, so that the quality of the cut section is high, the equal length of each green billet is achieved, the staggered shear section is avoided, and the fixed-distance cutting efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is further described with reference to the accompanying drawings, but the contents in the accompanying drawings do not constitute any limitation to the present invention.

[0016] Figure 1 The utility model is a whole stereogram of a carbon pressing machine for cutting carbon green bodies at a fixed distance.

[0017] Figure 2 It is a partial stereoscopic diagram of a carbon pressing machine for cutting carbon green billets at a fixed distance according to the utility model.

[0018] Figure 3 It is a partial stereoscopic diagram of a carbon pressing machine for cutting carbon green billets at a fixed distance according to the utility model.

[0019] from Figures 1 to 3 Including:

[0020] 1. Carbon press machine body;

[0021] 2. Graphite electrode green body;

[0022] 3. Bracket;

[0023] 4. Slide rail assembly;

[0024] 41. concave bracket, 42. roller, 43. slide rail;

[0025] 5. Cutting mechanism;

[0026] 51. arc bracket, 52. U-shaped slider, 53. motor A, 54. ball screw A, 55. ball screw nut A, 56. disc cutter, 57. U-shaped bracket, 58. circular slider;

[0027] 6. Transmission mechanism;

[0028] 61. conveyor belt, 62. toothed belt, 63. gear shaft, 64. motor B, 65. motor bracket;

[0029] 7. Unloading mechanism;

[0030] 71. Square base, 72. Ball screw B, 73. Motor C, 74. Ball screw nut B, 75. Support column, 76. Support column body, 77. Y-shaped baffle. DETAILED DESCRIPTION

[0031] The utility model is further described in conjunction with the following embodiments.

[0032] Example 1.

[0033] like Figure 1-3 As shown, a carbon press for cutting carbon green bodies at a fixed distance comprises a carbon press body 1, a graphite electrode green body 2 is movably placed inside the carbon press body 1, and a bracket 3 is fixedly installed on one side of the carbon press body 1.

[0034] like Figure 1-3 As shown, a slide rail assembly 4 is installed above the bracket 3, and three groups of cutting mechanisms 5 are slidably installed above the slide rail assembly 4. The graphite electrode green body 2 passes through the slide rail assembly 4 and the cutting mechanism 5. A conveying mechanism 6 is fixedly installed on the cutting mechanism 5. The cutting mechanisms 5 are equidistantly arranged on the conveying mechanism 6, and a unloading mechanism 7 is installed on one side of the conveying mechanism 6.

[0035] By means of three groups of cutting mechanisms 5 equidistantly arranged on the conveying mechanism 6, during the process of continuous extrusion of green billets by the carbon press, relatively efficient fixed-distance cutting can be performed according to the discharge speed of the green billets, so that each green billet has an equal length.

[0036] like Figure 3 As shown, the cutting mechanism 5 includes two arc-shaped brackets 51, which are fixedly mounted on both sides of the conveying mechanism 6. A U-shaped slider 52 is installed on one side of the arc-shaped bracket 51, and a motor A 53 is installed on the other side of the arc-shaped bracket 51. The U-shaped slider 52 includes a U-shaped frame 57, which is fixedly mounted on the arc-shaped bracket 51. A circular slider 58 is installed at one end of the U-shaped frame 57 away from the arc-shaped bracket 51, and the circular slider 58 is slidably connected to the slide rail 43.

[0037] The cutting mechanism 5 equipped with the U-shaped slider 52 can achieve stable fixed-distance cutting according to the green billet discharging speed during the continuous extrusion of the carbon press to ensure the cutting efficiency and achieve equal length of each green billet.

[0038] like Figure 1-2 As shown, the motors A 53 are axially connected to the ball screws A 54, the ball screws A 54 are installed inside the U-shaped slider 52, the ball screws A 54 are connected to the top of the ball screws A 54, and a disc cutter 56 is installed between the two ball screw nuts A 55. The disc cutter 56 is a prior art and is not described in detail in this embodiment.

[0039] The transmission connection between the ball screw A 54 and the ball screw nut A 55 enables the disc cutter 56 to move smoothly in the vertical direction and cut the graphite electrode green body 2, so that the cutting section quality is high and the shear section misalignment is avoided.

[0040] like Figure 1-2 As shown, the slide rail assembly 4 includes a concave-shaped bracket 41, which is fixedly installed above the bracket 3. Ten rollers 42 are movably installed inside the concave-shaped bracket 41 through bearings. The graphite electrode green body 2 is movably installed above the rollers 42. Two slide rails 43 are fixedly installed above the concave-shaped bracket 41, and the slide rails 43 are slidably connected to the U-shaped slider 52.

[0041] The roller 42 movably connected in the slide rail assembly 4 can effectively reduce the friction between the graphite electrode green body 2 and the workbench when being extruded, so as to better protect the graphite electrode green body 2 from being damaged.

[0042] like Figure 2As shown, the conveying mechanism 6 includes a conveyor belt 61, and toothed belts 62 are fixedly installed on both sides of the conveyor belt 61. Two gear shafts 63 are connected to the toothed belt 62 for transmission. The motor B 64 drives the gear shaft 63 to drive the conveyor belt 61 to drive the cutting mechanism 5. During the process of continuous extrusion of green billets by the carbon press, the cutting speed can be followed to perform fixed-distance cutting, while ensuring the high quality of the cutting section, avoiding the occurrence of shear section staggering, and achieving equal length of each green billet.

[0043] like Figure 1 As shown, the unloading mechanism 7 includes a square base 71, on which two ball screws B72 are horizontally mounted, on which a motor C 73 is axially mounted, on which two ball screw nuts B 74 are mounted, and above which support columns 75 are mounted, the support columns 75 include a support column body 76, on which a Y-shaped baffle plate 77 is mounted.

[0044] The unloading mechanism 7 can automatically unload the graphite electrode green body 2 after cutting, making the overall device more efficient and stable.

[0045] In the present application document, the number of rollers 42 is set to ten, but the specific number of rollers 42 can be adjusted according to actual conditions and is not limited to ten. When the length of the graphite electrode green body 2 to be cut is longer, more rollers 42 can be used to ensure the structural stability of the device. The number of cutting mechanisms 5 is set to three, but the specific number of cutting mechanisms 5 can be adjusted according to actual conditions and is not limited to three. When the length of the graphite electrode green body 2 to be cut is smaller, more cutting mechanisms 5 can be used to ensure the structural stability of the device.

[0046] The utility model aims to avoid the deficiencies of the prior art and provide a carbon press for cutting carbon green billets at a fixed distance, comprising a carbon press body 1, a graphite electrode green billet 2 being movably placed inside the carbon press body 1, a bracket 3 being fixedly installed on one side of the carbon press body 1, a slide rail assembly 4 being installed above the bracket 3, a plurality of cutting mechanisms 5 being slidably installed above the slide rail assembly 4, the graphite electrode green billet 2 passing through between the slide rail assembly 4 and the cutting mechanism 5, a conveying mechanism 6 being fixedly installed on the cutting mechanism 5, the cutting mechanisms 5 being equidistantly arranged on the conveying mechanism 6, a discharging mechanism 7 being installed on one side of the conveying mechanism 6, the cutting mechanisms 5 being equidistantly arranged on the conveying mechanism 6 can be used to perform fixed-distance cutting in the process of continuously extruding green billets and discharging green billets by the carbon press following the green billet discharging speed, and at the same time, the working efficiency of cutting is ensured by its own structure and control method, so that the quality of the cutting section is high, the staggered shear section is avoided, the fixed-distance cutting efficiency is high, and the equal length of each green billet is achieved.

[0047] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit the protection scope of the utility model. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A carbon press machine for cutting carbon green blanks at a fixed distance, comprising a carbon press machine body, wherein a graphite electrode green blank is movably placed inside the carbon press machine body, characterized in that: A bracket is fixedly installed on one side of the carbon press body, a slide rail assembly is installed above the bracket, multiple groups of cutting mechanisms are slidably installed above the slide rail assembly, the graphite electrode green body passes through between the slide rail assembly and the cutting mechanism, a conveying mechanism is fixedly installed on the cutting mechanism, the cutting mechanisms are equidistantly arranged on the conveying mechanism, and a discharge mechanism is installed on one side of the conveying mechanism; The cutting mechanism includes two arc-shaped brackets, which are fixedly installed on both sides of the conveying mechanism. A U-shaped slider is installed on one side of the arc-shaped bracket, and a motor A is installed on the other side of the arc-shaped bracket. The motor A is axially connected to a ball screw A, and the ball screw A is installed inside the U-shaped slider. A ball screw nut A is connected to the top of the ball screw A, and a disc cutter is installed between the two ball screw nuts A.

2. A carbon press for cutting carbon green bodies at a fixed distance according to claim 1, characterized in that: The slide rail assembly includes a concave-shaped bracket, which is fixedly installed above the bracket. A plurality of rollers are movably installed inside the concave-shaped bracket through bearings. The graphite electrode green body is movably installed above the rollers. Two slide rails are fixedly installed above the concave-shaped bracket, and the slide rails are slidably connected to the U-shaped slider.

3. The carbon press for cutting carbon green bodies at a fixed distance according to claim 1, characterized in that: The transmission mechanism includes a conveyor belt, and toothed belts are fixedly installed on both sides of the conveyor belt. Two gear shafts are transmission-connected to the toothed belts, and the gear shafts are axially connected to a motor B. A motor bracket is fixedly installed at the bottom of the motor B.

4. A carbon press for cutting carbon green bodies at a fixed distance according to claim 1, characterized in that: The unloading mechanism includes a square base, on which two ball screws B are horizontally installed, on which a motor C is axially installed, on which two ball screw nuts B are installed, and above which support columns are installed.

5. The carbon press for cutting carbon green bodies at a fixed distance according to claim 2, characterized in that: The U-shaped slider comprises a U-shaped frame, the U-shaped frame is fixedly mounted on the arc-shaped bracket, a circular slider is mounted on one end of the U-shaped frame away from the arc-shaped bracket, and the circular slider is slidably connected to the slide rail.

6. A carbon press for cutting carbon green bodies at a fixed distance according to claim 4, characterized in that: The supporting column comprises a supporting column body, and a Y-shaped baffle is installed above the supporting column body.