Efficient double-module feeding mechanism for laser cutting
By designing a laser cutting efficient dual-module loading mechanism, the independent loading and handling module and drive module are used to achieve efficient loading of workpieces, solving the problems of low loading efficiency and high requirements for incoming material direction in the existing technology. , improves production efficiency and equipment performance.
Patent Information
- Application Number
- CN202421415494.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The loading mechanism of existing laser cutting machines is inefficient and cannot adapt to the simultaneous operation of multiple modules. It also has high requirements for the incoming direction of workpieces, which increases the impact of labor costs and production progress.
Design a laser cutting efficient dual-module loading mechanism, including two independent loading and handling modules, each module includes a horizontal drive module, a vertical drive module and a pick-up and discharge mechanism, through which The group jointly drives the pick-up and discharge mechanism for two-dimensional movement and is equipped with a rotary drive module to correct the direction of the workpiece.
It realizes efficient, stable and safe loading operations, reduces manual investment, improves the overall performance and production efficiency of laser cutting equipment, can adapt to the simultaneous operation of multiple modules, and reduces the requirements for the incoming direction of workpieces.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser cutting equipment, in particular to a high-efficiency double-module feeding mechanism for laser cutting. Background Art
[0002] In modern industrial production, laser cutting technology is widely used due to its high precision, high efficiency and high flexibility.
[0003] With the continuous development of industrial automation, higher requirements are placed on the feeding mechanism of laser cutting machines. The traditional method of relying on manual feeding is not only inefficient, but also has safety hazards and is easy to cause harm to operators. Although the current existing technology has designed an automatic feeding mechanism, the existing feeding mechanism is often only a single module feeding, which cannot adapt to the situation where multiple modules are operating at the same time, resulting in limited production efficiency. In addition, the existing laser cutting feeding mechanism has high requirements for the incoming workpiece. The incoming workpiece needs to be placed manually in a specified direction, which increases labor costs and affects production progress. Therefore, it is necessary to improve the existing technology to overcome the defects in the existing technology. Utility Model Content
[0004] The purpose of the utility model is to provide a high-efficiency dual-module feeding mechanism for laser cutting to solve the problems existing in the prior art, realize efficient, stable and safe feeding operations, reduce labor input, and improve the overall performance and production efficiency of laser cutting equipment.
[0005] The utility model adopts the following technical solution to solve the technical problems: a high-efficiency dual-module feeding mechanism for laser cutting, comprising: a mounting bracket and two feeding and handling modules, the two feeding and handling modules each comprising a transverse drive module, a longitudinal drive module and a material picking and unloading mechanism, the two transverse drive modules are fixed on the mounting bracket in a horizontal direction and are arranged back to back to each other, the longitudinal drive module is installed on the transverse drive module in a vertical direction, the material picking and unloading mechanism is installed on the longitudinal drive module, the transverse drive module and the longitudinal drive module are used to jointly drive the material picking and unloading mechanism to perform two-dimensional movement in the transverse and longitudinal directions; wherein the two material picking and unloading mechanisms each comprise a rotating disk, a rotating drive module and an adsorption member for adsorbing workpieces, the adsorption member is installed at the bottom of the rotating disk, and the rotating drive module is used to drive the rotating disk and the workpiece adsorbed by the adsorption member to perform rotational movement.
[0006] As a further improvement of the utility model, the two material picking and placing mechanisms and the two longitudinal drive modules are correspondingly connected with hanging arms distributed in the vertical direction, the bottom of the two hanging arms are fixed with fixed plates, and the two fixed plates extend horizontally toward each other, and the two rotating disks are respectively rotatably installed on one end of the two fixed plates close to each other.
[0007] As a further improvement of the present invention, the two rotating disks are located on the same horizontal line, and when working, the two rotating disks can be driven by their respective longitudinal drive modules to be located at different heights.
[0008] As a further improvement of the present invention, the rotary drive module comprises a motor and a transmission mechanism, the motor is fixed on one side of the boom, and the transmission mechanism is connected between the motor and the rotating disk.
[0009] As a further improvement of the present invention, the transmission mechanism includes a synchronous belt and two synchronous wheels, one of which is mounted on the output shaft of the motor, and the other synchronous wheel is fixedly connected to the rotating disk via a rotating shaft, and the synchronous belt is wound around the two synchronous wheels.
[0010] As a further improvement of the present invention, the transmission mechanism also includes a tensioning pulley for adjusting the tightness of the synchronous belt.
[0011] As a further improvement of the present invention, the transmission mechanism also includes a tensioning plate, one end of which is rotatably mounted on the fixed plate, and the tensioning wheel is rotatably mounted on the other end of the tensioning plate and presses the synchronous belt; a locking hole is provided on the tensioning plate, and an arc-shaped hole opposite to the locking hole is provided on the fixed plate, and fasteners are installed in the locking hole and the arc-shaped hole, and the fasteners are used to lock the tensioning plate to the fixed plate.
[0012] As a further improvement of the utility model, the rotating disk is provided with four extension arms distributed in a cross shape, and adsorption components are installed at the bottom of the outer ends of the four extension arms.
[0013] As a further improvement of the utility model, the adsorption member is a suction cup, and air paths are provided inside the four extension arms, and the suction cup is connected to the air paths.
[0014] As a further improvement of the utility model, the lateral drive module and the longitudinal drive module both adopt any one of a ball screw linear module, a synchronous pulley linear module, an electric cylinder and a linear motor module.
[0015] The beneficial effects of the utility model are as follows: the utility model provides an efficient dual-module feeding mechanism for laser cutting. By setting up two feeding and handling modules, the two feeding and handling modules work independently without affecting each other. The workpiece is adsorbed by the picking and placing mechanism, and the picking and placing mechanism is driven to move by the transverse drive module and the longitudinal drive module, thereby realizing efficient, stable and safe feeding operation, which will not affect the production progress and can improve the overall performance and production efficiency of the laser cutting equipment. At the same time, the utility model does not have high requirements on the direction of incoming material placement. When the direction in which the adsorption part adsorbs the workpiece is not the direction required for feeding, the rotating drive module is used to drive the rotating disk and the workpiece adsorbed by the adsorption part to rotate, so as to correct the direction of the workpiece and meet the feeding requirements, thereby reducing the process of manually adjusting the direction of the workpiece and reducing labor input. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional diagram of the utility model laser cutting high-efficiency dual-module feeding mechanism;
[0017] Figure 2 It is a three-dimensional diagram of the loading and handling module in the utility model;
[0018] Figure 3 This is a three-dimensional diagram of the material loading and handling module in the present invention without the transverse driving module;
[0019] Figure 4 It is a three-dimensional diagram of the material taking and placing mechanism in the utility model.
[0020] Combined with the accompanying drawings, the following description is given:
[0021] 1. Mounting bracket; 2. Transverse drive module; 3. Longitudinal drive module; 4. Rotating plate; 401. Extension arm; 5. Suspension arm; 6. Fixing plate; 601. Arc hole; 7. Motor; 8. Synchronous belt; 9. Synchronous wheel; 10. Tensioning wheel; 11. Tensioning plate; 1101. Locking hole; 12. Suction cup. DETAILED DESCRIPTION
[0022] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
[0023] See also Figures 1 to 4 The utility model provides a high-efficiency dual-module feeding mechanism for laser cutting, comprising: a mounting bracket 1 and two feeding and handling modules, and the two feeding and handling modules are both mounted on the mounting bracket 1.
[0024] Among them, the two loading and handling modules each include a transverse driving module 2, a longitudinal driving module 3 and a material picking and placing mechanism. The transverse driving modules 2 of the two loading and handling modules are fixed on the mounting bracket 1 in the horizontal direction, and the two transverse driving modules 2 are arranged back to back to each other.
[0025] For example, the lateral drive module 2 can be any one of a ball screw linear module, a synchronous pulley linear module, an electric cylinder and a linear motor module. In this embodiment, a ball screw linear module is preferred. The lateral drive module 2 is used to drive the longitudinal drive module 3 and the material picking and unloading mechanism to reciprocate horizontally in the lateral direction.
[0026] Furthermore, the longitudinal drive modules 3 of the two loading and handling modules are installed on their respective transverse drive modules 2 in the vertical direction, and the material picking and unloading mechanism is installed on the longitudinal drive module 3. The longitudinal drive module 3 is used to drive the material picking and unloading mechanism to reciprocate up and down in the longitudinal direction.
[0027] Exemplarily, the longitudinal drive module 3 may adopt any one of a ball screw linear module, a synchronous pulley linear module, an electric cylinder and a linear motor module. In this embodiment, the electric cylinder is preferred.
[0028] like Figure 2 As shown, the material taking and placing mechanism can be specifically regarded as being suspended below the transverse driving module 2 through the longitudinal driving module 3. The transverse driving module 2 and the longitudinal driving module 3 are used to jointly drive the material taking and placing mechanism to perform two-dimensional movement in the transverse and longitudinal directions.
[0029] Among them, both the two material picking and placing mechanisms include a rotating disk 4, a rotating drive module and an adsorption component for adsorbing workpieces. The adsorption component is installed at the bottom of the rotating disk 4, and the rotating drive module is used to drive the rotating disk 4 and the workpiece adsorbed by the adsorption component to rotate.
[0030] The utility model sets two loading and handling modules, and the two loading and handling modules work independently without affecting each other. The workpiece is adsorbed by the material picking and placing mechanism, and the transverse drive module 2 and the longitudinal drive module 3 jointly drive the material picking and placing mechanism to move, so as to realize efficient, stable and safe material loading operation, will not affect the production progress, and can improve the overall performance and production efficiency of the laser cutting equipment; at the same time, the utility model does not have high requirements on the placement direction of the incoming materials. When the direction in which the adsorption part adsorbs the workpiece is not the direction required for feeding, the rotary drive module is used to drive the rotating disk 4 and the workpiece adsorbed by the adsorption part to rotate, so as to correct the direction of the workpiece and meet the feeding requirements, thereby reducing the process of manually adjusting the direction of the workpiece and reducing labor input.
[0031] See also Figure 2 and Figure 3 The two material picking and placing mechanisms and the two longitudinal drive modules 3 are correspondingly connected with a suspension arm 5 distributed in the vertical direction. The longitudinal drive module 3 drives the suspension arm 5 to drive the material picking and placing mechanism to reciprocate up and down in the longitudinal direction, that is, the vertical direction.
[0032] A fixing plate 6 is fixed to the bottom of the two suspension arms 5 , and the two fixing plates 6 extend horizontally toward each other. The two rotating disks 4 are rotatably mounted on one end of the two fixing plates 6 close to each other.
[0033] Furthermore, when not in operation, the two rotating disks 4 are on the same horizontal line, and when in operation, the two rotating disks 4 can be driven by their respective longitudinal drive modules 3 to be at different heights. That is to say, from the perspective of the top view, the movement trajectories of the two rotating disks 4 driven by their respective transverse drive modules 2 overlap, so that the two rotating disks 4 can pick up materials at the same material-picking station and discharge materials at the same loading station, realizing single-station dual-module loading; at the same time, the two rotating disks 4 are driven by their respective longitudinal drive modules 3 to be at different heights, so that when the two rotating disks 4 are driven by their respective transverse drive modules 2 to move laterally, the two do not interfere with each other and work independently, realizing efficient and orderly dual-module loading.
[0034] See also Figure 3 The rotation drive module includes a motor 7 and a transmission mechanism. The motor 7 is a reduction motor fixed to one side of the boom 5. The transmission mechanism is connected between the motor 7 and the rotating disk 4. The motor 7 drives the rotating disk 4 to rotate through the transmission mechanism.
[0035] Specifically, the transmission mechanism includes a synchronous belt 8 and two synchronous wheels 9 , wherein one synchronous wheel 9 is mounted on the output shaft of the motor 7 , and the other synchronous wheel 9 is fixedly connected to the rotating disk 4 via a rotating shaft, and the synchronous belt 8 is wound around the two synchronous wheels 9 .
[0036] In addition, the transmission mechanism also includes a tensioning wheel 10 and a tensioning plate 11 for adjusting the tightness of the synchronous belt 8. Figure 4 As shown, one end of the tensioning plate 11 is rotatably mounted on the fixed plate 6 through a pin shaft, and the tensioning wheel 10 is rotatably mounted on the other end of the tensioning plate 11 and presses the synchronous belt 8. Among them, a locking hole 1101 is provided on the tensioning plate 11, and an arc hole 601 opposite to the locking hole 1101 is provided on the fixed plate 6, and when the tensioning plate 11 rotates around the pin shaft at one end thereof, the locking hole 1101 can always be directly above the arc hole 601; fasteners, such as bolts, are installed in the locking hole 1101 and the arc hole 601, and the tensioning plate 11 is rotated to adjust the tensioning wheel 10 to press the synchronous belt 8 to a suitable degree, and then the bolts are tightened to lock the tensioning plate 11 on the fixed plate 6.
[0037] In this embodiment, the rotating disk 4 is provided with four extension arms 401 distributed in a cross shape, and adsorption components are installed at the bottom of the outer ends of the four extension arms 401 .
[0038] Exemplarily, the adsorbent is a suction cup 12, and air paths are provided inside the four extension arms 401, and the suction cup 12 is connected to the air paths. An air path connector is also provided on the rotating disk 4, and the air path connector is connected to an external vacuum pumping device to evacuate the air path in the extension arm 401, thereby generating negative pressure, so that the suction cup 12 can adsorb the workpiece.
[0039] In other embodiments of the present invention, if the workpiece is a magnetic conductive part, the adsorption part may also be an electromagnet.
[0040] It can be seen that the utility model has a high-efficiency dual-module feeding mechanism for laser cutting by setting up two feeding and handling modules. The two feeding and handling modules work independently without affecting each other. The workpiece is adsorbed by the material picking and unloading mechanism, and the transverse drive module 2 and the longitudinal drive module 3 jointly drive the material picking and unloading mechanism to move, thereby realizing efficient, stable and safe feeding operation, which will not affect the production progress and can improve the overall performance and production efficiency of the laser cutting equipment. At the same time, the utility model has low requirements on the direction of incoming material placement. When the direction in which the adsorption part adsorbs the workpiece is not the direction required for feeding, the rotary drive module is used to drive the rotating disk 4 and the workpiece adsorbed by the adsorption part to rotate, so as to correct the direction of the workpiece and meet the feeding requirements, thereby reducing the process of manually adjusting the direction of the workpiece and reducing labor input.
[0041] In the above description, many specific details are described to facilitate a full understanding of the present invention. However, the above description is only a preferred embodiment of the present invention. The present invention can be implemented in many other ways different from those described herein, so the present invention is not limited by the specific implementation disclosed above. At the same time, any person familiar with the technical field can make many possible changes and modifications to the technical solution of the present invention by using the methods and technical contents disclosed above without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the scope of protection of the technical solution of the present invention.
Claims
1. A high-efficiency dual-module feeding mechanism for laser cutting, characterized in that: include: Mounting bracket (1); and two loading and handling modules, each of the two loading and handling modules comprises a transverse drive module (2), a longitudinal drive module (3) and a material picking and placing mechanism, the two transverse drive modules (2) are fixed on the mounting bracket (1) in the horizontal direction and are arranged back to back to each other, the longitudinal drive module (3) is mounted on the transverse drive module (2) in the vertical direction, the material picking and placing mechanism is mounted on the longitudinal drive module (3), the transverse drive module (2) and the longitudinal drive module (3) are used to jointly drive the material picking and placing mechanism to perform two-dimensional movement in the transverse and longitudinal directions; wherein, the two material picking and placing mechanisms each comprise a rotating disk (4), a rotating drive module and a suction member for adsorbing workpieces, the suction member is mounted on the bottom of the rotating disk (4), and the rotating drive module is used to drive the rotating disk (4) and the workpiece adsorbed by the suction member to perform rotational movement.
2. The high-efficiency dual-module feeding mechanism for laser cutting according to claim 1 is characterized in that: A suspension arm (5) distributed in the vertical direction is correspondingly connected between the two material taking and placing mechanisms and the two longitudinal drive modules (3); a fixing plate (6) is fixed to the bottom of the two suspension arms (5), and the two fixing plates (6) extend horizontally toward each other; and the two rotating disks (4) are respectively rotatably mounted on one end of the two fixing plates (6) close to each other.
3. The laser cutting high-efficiency dual-module feeding mechanism according to claim 2 is characterized in that: The two rotating disks (4) are located on the same horizontal line, and when working, the two rotating disks (4) can be driven by their respective longitudinal drive modules (3) to be located at different heights.
4. The laser cutting high-efficiency dual-module feeding mechanism according to claim 2 is characterized in that: The rotary drive module comprises a motor (7) and a transmission mechanism, wherein the motor (7) is fixed on one side of the suspension arm (5), and the transmission mechanism is connected between the motor (7) and the rotary disk (4).
5. The laser cutting high-efficiency dual-module feeding mechanism according to claim 4 is characterized in that: The transmission mechanism comprises a synchronous belt (8) and two synchronous wheels (9), wherein one of the synchronous wheels (9) is mounted on the output shaft of the motor (7), and the other synchronous wheel (9) is fixedly connected to the rotating disk (4) via a rotating shaft, and the synchronous belt (8) is wound around the two synchronous wheels (9).
6. The laser cutting high-efficiency dual-module feeding mechanism according to claim 5 is characterized in that: The transmission mechanism also includes a tensioning wheel (10) for adjusting the tightness of the synchronous belt (8).
7. The laser cutting high-efficiency dual-module feeding mechanism according to claim 6 is characterized in that: The transmission mechanism also includes a tensioning plate (11), one end of which is rotatably mounted on the fixed plate (6), and the tensioning wheel (10) is rotatably mounted on the other end of the tensioning plate (11) and presses the synchronous belt (8); a locking hole (1101) is provided on the tensioning plate (11), and an arc-shaped hole (601) opposite to the locking hole (1101) is provided on the fixed plate (6), and fasteners are installed in the locking hole (1101) and the arc-shaped hole (601), and the fasteners are used to lock the tensioning plate (11) on the fixed plate (6).
8. The laser cutting high-efficiency dual-module feeding mechanism according to claim 1 is characterized in that: The rotating disk (4) is provided with four extension arms (401) distributed in a cross shape, and adsorption components are installed at the bottom of the outer ends of the four extension arms (401).
9. The laser cutting high-efficiency dual-module feeding mechanism according to claim 8, characterized in that: The adsorption component is a suction cup (12), and air paths are provided inside the four extension arms (401), and the suction cup (12) is connected to the air paths.
10. The laser cutting high-efficiency dual-module feeding mechanism according to claim 1, characterized in that: The transverse drive module (2) and the longitudinal drive module (3) both adopt any one of a ball screw linear module, a synchronous pulley linear module, an electric cylinder and a linear motor module.
Citation Information
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