Filter screen storage device and filter screen feeding equipment

By setting a flexible stripping member inside the opening of the storage chamber of the filter storage device, the problem of multiple sheets being taken out due to hooking or electrostatic adsorption during removal is solved, and a more efficient and accurate filter extraction process is achieved.

CN222523687UActive Publication Date: 2025-02-25GREE ELECTRIC APPLIANCES ZHONGSHAN SMALL HOUSEHOLD APPLIANCES MFG +1
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Patent Information

Application Number
CN202420457234.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-02-25
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The existing filter storage silo design makes it easy for filter screens to be removed due to hooking or electrostatic adsorption when taken out, resulting in abnormal processing and waste of materials.

Method used

Design a filter mesh storage device including a bottom support member, a circumferential limiter and a flexible stripper. The flexible stripper is arranged inside the open opening of the material storage chamber for peeling and connecting with it or Electrostatic adsorption of the lower filter.

Benefits of technology

It effectively reduces the probability of removing multiple filters in one operation, improves the accuracy and efficiency of the filter removal process, and reduces material waste and labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filter screen storage device and filter screen feeding equipment, the filter screen storage device comprises a bottom supporting piece and a circumferential limiting piece, a storage cavity is formed between the bottom supporting piece and the circumferential limiting piece, and the upper end of the storage cavity is provided with an opening; the device further comprises an elastic buffering assembly and a flexible stripping piece arranged on the inner side of the opening. The elastic buffering assembly is connected to the lower portion of the bottom supporting piece and comprises a base, a guide column and an elastic piece, the guide column is longitudinally arranged above the base, the bottom supporting piece is arranged on the guide column in an up-down moving mode, and the elastic piece exerts upward acting force on the bottom supporting piece. The flexible stripping part is arranged on the inner side of the opening of the material storage cavity, so that when the upper-layer filter screen is picked up, the upper-layer filter screen directly acted by picking-up force can be normally picked up, and the lower-layer filter screen which is hooked with the upper-layer filter screen or is in electrostatic adsorption with the upper-layer filter screen is stripped by the flexible stripping part; therefore, the situation that multiple filter screens are taken out through one-time operation is greatly reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of material storage and feeding machinery, and specifically relates to a filter screen storage device and a filter screen feeding equipment. Background Art

[0002] Filters are used to filter various fluids such as air and water to intercept impurities and purify the fluid; alternatively, filters can also be used to separate materials based on particle size differences, i.e., to filter particles with smaller sizes (smaller than the mesh size of the filter) and retain particles with larger sizes (larger than the mesh size of the filter).

[0003] As we all know, the filter is a soft structure of a thin mesh layer, which must be attached to a filter frame to be used as a filter assembly. When processing the filter assembly, the filter substrate is usually cut into a preset size of filter in advance, and then several stacked filters are stored in a filter storage bin. When processing is required, the filters are picked out one by one, and the filter frame is processed to form a filter assembly.

[0004] Figure 1 The filter screen 91 is cut to a preset size. Figure 2 A filter assembly 90 is provided in which a filter frame 92 is formed on a filter 91 by injection molding. The shape, size and specific structure of the filter frame can be designed with respective injection molds according to different application scenarios or requirements.

[0005] In traditional technology, workers usually manually take out a filter from the filter storage bin and place it on the fixed mold, then close the movable mold to the fixed mold, and finally perform injection molding of the filter frame; repeat the above process over and over again to produce filter components one by one. Later, in order to realize automated production, the industry developed a special filter picking fixture, and used a robotic arm in conjunction with the filter picking fixture to realize operations such as picking up, transferring, and placing the filter.

[0006] However, the existing filter storage bin is a box-shaped structure with a bottom support, four sides limited and an open top. No matter whether the filter is picked up manually or with a filter picking fixture, multiple filters may be taken out in one operation due to the hooking or electrostatic adsorption between the upper and lower layers of the filter. This will cause abnormal conditions in the subsequent filter assembly processing links, making it difficult to achieve efficient, automated and stable production. Moreover, the filters that are taken out in excess due to hooking may also fall during the transfer process, resulting in adverse effects such as material waste and cluttered workstations. Utility Model Content

[0007] The first object of the utility model is to provide a filter storage device, aiming to improve the accuracy of the filter when it is taken out. The first object of the utility model is achieved by the following technical solutions:

[0008] A filter screen storage device comprises a bottom support member and a circumferential limit member, a storage cavity is formed between the bottom support member and the circumferential limit member, and an upper end of the storage cavity has an opening;

[0009] It is characterized by: further comprising a flexible peeling member arranged on the inner side of the opening;

[0010] It also includes an elastic buffer component connected to the bottom of the bottom support member; the elastic buffer component includes a base, a guide column and an elastic member, the guide column is longitudinally arranged above the base, the bottom support member is movably arranged on the guide column up and down, and the elastic member applies an upward force to the bottom support member.

[0011] As a preferred technical solution, the flexible stripping member is a brush, the brush handle of the brush is fixedly arranged on the circumferential limiting member, and the brush head of the brush extends into the material storage cavity.

[0012] As a preferred technical solution, the circumferential limiter is a whole baffle plate continuously arranged in the circumferential direction; or, the circumferential limiter is formed by at least two baffle plates discretely arranged in the circumferential direction.

[0013] As a preferred technical solution, the circumferential limiting member includes a left baffle, a right baffle, a front baffle and a rear baffle that are circumferentially continuously or circumferentially discretely arranged.

[0014] As a preferred technical solution, the flexible stripping pieces are symmetrically arranged on the left baffle and the right baffle; or, the flexible stripping pieces are staggered front to back on the left baffle and the right baffle; or, the flexible stripping pieces are staggered up to down on the left baffle and the right baffle.

[0015] As a preferred technical solution, the flexible peeling pieces are symmetrically arranged on the front baffle and the rear baffle; or, the flexible peeling pieces are staggered left and right on the front baffle and the rear baffle; or, the flexible peeling pieces are staggered up and down on the front baffle and the rear baffle.

[0016] The second object of the utility model is to provide a filter screen feeding device, which aims to improve the efficiency of the filter screen taking and feeding from the filter screen storage device. The second object of the utility model is achieved by the following technical solutions:

[0017] A filter feeding device comprises a filter storage device, a mechanical arm and a filter picking fixture; the characteristic is that the filter storage device is the filter storage device described above, and the mechanical arm drives the filter picking fixture to pick up the filter through the open mouth of the filter storage device.

[0018] As a preferred technical solution, the filter picking fixture includes a bracket and a pneumatic needle suction cup, the pneumatic needle suction cup is arranged on the bracket, and the bracket is connected to the free end of the mechanical arm.

[0019] The filter storage device provided by the utility model is provided with a flexible stripping piece on the open inner side of the storage cavity, so that when picking up the upper filter, the upper filter directly affected by the picking force can be picked up normally, and the lower filter connected to the upper filter or electrostatically adsorbed is stripped by the flexible stripping piece, which greatly reduces the situation of taking out multiple filters in one operation, ensuring production efficiency while saving raw material expenses and labor costs. In addition, the filter feeding equipment provided by the utility model greatly improves the efficiency of taking and feeding the filter from the filter storage device by using the above-mentioned filter storage device in conjunction with an automated mechanical arm and a filter picking fixture. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A three-dimensional diagram of an exemplary existing filter screen.

[0021] Figure 2 A perspective view of an exemplary existing filter assembly.

[0022] Figure 3 This is a three-dimensional diagram of the filter storage device provided in Example 1 of the utility model.

[0023] Figure 4 This is a front view of the filter storage device provided in Example 1 of the utility model.

[0024] Figure 5 This is a top view of the filter storage device provided in Example 1 of the utility model.

[0025] Figure 6 This is a left side view of the filter feeding device provided in Example 2 of the present utility model.

[0026] Figure 7 This is a rear side view of the filter feeding device provided in Example 2 of the present utility model (without rear baffle).

[0027] Figure 8 A three-dimensional diagram of the filter storage device in the filter feeding equipment provided in the second embodiment of the present invention, in the state of being forced to buffer downward.

[0028] Explanation of the accompanying figures: 10-bottom support member, 20-circumferential limit member, 30-flexible stripping member, 11-storage chamber, 90-filter assembly, 91-filter, 92-filter frame, 21-left baffle, 22-right baffle, 23-front baffle, 24-rear baffle, 31-brush handle, 32-brush head, 40-elastic buffer assembly, 41-base, 42-guide column, 43-elastic member, 50-filter picking fixture, 51-bracket, 52-pneumatic acupuncture suction cup, 53-balance block. DETAILED DESCRIPTION

[0029] The following is an explanation and description of the technical scheme of the embodiment of the utility model in conjunction with the drawings of the embodiment of the utility model, but the following embodiment is only a preferred embodiment of the utility model, not all. Based on the embodiment in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the utility model.

[0030] In the description of the present utility model, it needs to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise", "front", "back", etc., indicating directions or positional relationships, are based on the directions or relative positional relationships shown in the accompanying drawings, and are intended to facilitate a clear description of the structure of the product or device, and are not used to limit the actual directions of the product or device during production, use, sales, etc.

[0031] In addition, the terms "first" and "second" are only used for the purpose of distinction in the description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, the meaning of "plurality" is two or more, unless otherwise clearly defined.

[0032] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "set", "fix", "assemble" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0034] Embodiment 1

[0035] Combination Figure 3 , Figure 4 and Figure 5 As shown, the first embodiment provides a filter screen storage device, including a bottom support member 10, a circumferential stopper 20 and a flexible stripping member 30. The circumferential stopper 20 is disposed above the bottom support member 10, and a storage cavity 11 is formed between the bottom support member 10 and the circumferential stopper 20. The storage cavity 11 has an opening at the upper end, and a plurality of filter screens 91 are stacked in the storage cavity 11. The opening at the upper end of the storage cavity 11 is used to centrally store a plurality of filter screens 91 and to take out the filter screens 91 one by one.

[0036] The flexible stripping piece 30 is arranged on the inner side of the opening at the upper end of the storage chamber 11. When picking up the upper filter screen 91, the upper filter screen directly affected by the picking force can be picked up normally, while the lower filter screen connected to the upper filter screen or electrostatically adsorbed is peeled off by the flexible stripping piece 30. This greatly reduces the situation of taking out multiple filters in one operation, ensuring production efficiency while saving raw material expenses and labor costs.

[0037] exist Figure 3 , Figure 4 and Figure 5 In the illustrated embodiment, the circumferential limit member 20 includes a left baffle 21, a right baffle 22, a front baffle 23 and a rear baffle 24 that are discretely arranged circumferentially, and the left baffle 21, the right baffle 22, the front baffle 23 and the rear baffle 24 together form a square storage cavity 11.

[0038] In some other embodiments, the left baffle 21, the front baffle 23, the right baffle 22 and the rear baffle 24 are connected end to end to form a closed baffle continuously arranged in the circumferential direction. It can be understood that the circumferential limiter 20 can be a whole baffle continuously arranged in the circumferential direction, such as a closed circular baffle, a square baffle, or a triangular baffle; the circumferential limiter 20 can also be formed by at least two baffles discretely arranged in the circumferential direction, such as a circular limiter formed by two or three discrete arc-shaped baffles, a square limiter formed by four discrete flat baffles, and so on.

[0039] In this embodiment, the flexible stripping member 30 is a brush, which can reduce the resistance of normal material collection and can also strip the excess filter screen at the lower layer. Of course, the brush can also be replaced by a flexible stripping member with similar functions, such as a flexible rubber protrusion structure, etc.

[0040] In the case where the flexible stripping member 30 is in the form of a brush, the brush handle 31 of the brush is fixedly disposed on the circumferential stopper 20, and the brush head 32 of the brush extends into the material storage cavity 11. Figure 3 , Figure 4 and Figure 5 In the illustrated embodiment, two flexible stripping members 30 are symmetrically provided on the left baffle 21 and the right baffle 22; or, flexible stripping members 30 are provided on the left baffle 21 and the right baffle 22 in a front-to-back manner; or, flexible stripping members 30 are provided on the left baffle 21 and the right baffle 22 in a top-to-bottom manner.

[0041] As an alternative or additional solution, the front baffle 23 and the rear baffle 24 are symmetrically provided with flexible stripping members 30; or, the front baffle 23 and the rear baffle 24 are provided with flexible stripping members 30 offset from left to right; or, the front baffle 23 and the rear baffle 24 are provided with flexible stripping members 30 offset from top to bottom. Here, the number of flexible stripping members 30 provided on each baffle can be selected according to the specific use situation and effect.

[0042] Continue to combine Figure 3 , Figure 4 and Figure 5 As shown, the filter storage device provided in the first embodiment further includes an elastic buffer component 40, which is connected to the bottom of the bottom support member 10 and is used to buffer the picking force when picking up the filter 91 from the storage cavity 11, see Figure 8 Specifically, the elastic buffer assembly 40 includes a base 41, a guide column 42 and an elastic member 43. The guide column 42 is longitudinally arranged above the base 41, and the bottom support member 10 is movably arranged on the guide column 42. The elastic member 43 applies an upward force to the bottom support member 10. More specifically, the elastic member 43 is a compression spring, which is sleeved on the guide column 42, and one end of the compression spring abuts against the base 41, and the other end abuts against the bottom support member 10.

[0043] The working principle and use process of the filter storage device provided in the first embodiment are described as follows:

[0044] (1) Put a plurality of stacked filter screens into the storage cavity 11 of the filter screen storage device from the open opening at the upper end of the storage cavity 11 at one time;

[0045] (2) Manually or by means of a mechanical clamp, the filter screens in the storage chamber 11 are removed layer by layer from the filter storage device through the opening at the upper end of the storage chamber 11;

[0046] During the removal process, due to the connection or electrostatic adsorption between the upper and lower filter screens, the lower filter screen will be taken out at the same time as the upper filter screen is taken out; at this time, the flexible peeling member 30 provided in the present embodiment can apply a peeling force to the filter screen brought out, so that the filter screen brought out from the lower layer falls back into the storage chamber 11, thereby ensuring that the materials are taken out layer by layer one by one.

[0047] Embodiment 2

[0048] See also Figure 5 , Figure 6 and Figure 7 As shown, embodiment 2 provides a filter feeding device, including the filter storage device described in embodiment 1, and also includes a mechanical arm (not shown in the figure) and a filter picking clamp 50, the mechanical arm drives the filter picking clamp to pick up the filter through the open mouth of the filter storage device.

[0049] Specifically, the filter screen picking fixture 50 includes a bracket 51, a pneumatic needle suction cup 52 and a balance block 53. The pneumatic needle suction cup 52 is arranged at one end below the bracket 51, and the balance block 53 is arranged at the other end below the bracket 51, and the lower end of the balance block 53 and the pneumatic needle suction cup 52 are flush; the bracket 51 is connected to the free end of the mechanical arm; the mechanical arm is a mechanical arm that is at least two-dimensionally movable. Among them, the filter screen picking fixture 50 adopts the needle suction cup recorded in the patent document of Chinese Patent Announcement No. CN214003316U or a fixture with similar structure and working principle.

[0050] When working, the filter picking fixture 50 is driven by the mechanical arm to extend into the opening of the filter storage device and contact the filter in the filter storage device. When it reaches the designated position, the picking command signal is triggered, and the pneumatic needle suction cup 52 starts to move and picks up the filter 91. When pressing down, the balance block 53 and the end face of the pneumatic needle suction cup 52 are in the same horizontal plane, which plays a role of moment balance, so that the filter storage device always remains horizontal, ensuring the stability of the suction cup. At the same time, when the filter picking fixture 50 contacts the filter in the filter storage device under the drive of the mechanical arm, the elastic buffer component 40 provided under the bottom support member 10 of the filter storage device can play a certain buffering role (see Figure 8 as shown).

[0051] The filter feeding equipment provided in the above-mentioned embodiment 2 greatly improves the efficiency of taking and feeding the filter from the filter storage device by using the filter storage device described in embodiment 1 in combination with an automated robotic arm and a filter picking fixture.

[0052] The above embodiments are only intended to fully disclose but not limit the present invention. Any replacement of equivalent technical features based on the creative purpose of the present invention without creative labor should be regarded as the scope of disclosure of this application.

Claims

1. A filter screen storage device, comprising a bottom support member and a circumferential limit member, wherein a storage cavity is formed between the bottom support member and the circumferential limit member, and an upper end of the storage cavity has an opening; Features: It also includes a flexible peeling member arranged on the inner side of the opening; it also includes an elastic buffer component connected to the bottom of the bottom support component; the elastic buffer component includes a base, a guide column and an elastic component, the guide column is longitudinally arranged above the base, the bottom support component is movably arranged on the guide column up and down, and the elastic component applies an upward force to the bottom support component.

2. The filter storage device according to claim 1, characterized in that: The flexible stripping member is a brush, the brush handle of the brush is fixedly arranged on the circumferential limiting member, and the brush head of the brush extends into the material storage cavity.

3. The filter storage device according to claim 2, characterized in that: The circumferential limiting member is a whole baffle plate which is continuously arranged in the circumferential direction; or, the circumferential limiting member is formed by at least two baffle plates which are discretely arranged in the circumferential direction.

4. The filter storage device according to claim 2, characterized in that: The circumferential limiting member includes a left baffle, a right baffle, a front baffle and a rear baffle which are circumferentially continuously or discretely arranged.

5. The filter storage device according to claim 4, characterized in that: The flexible stripping member is symmetrically arranged on the left baffle and the right baffle; Alternatively, the left baffle plate and the right baffle plate are provided with the flexible peeling members staggered front and back with respect to each other; Alternatively, the flexible peeling members are disposed on the left baffle plate and the right baffle plate in an up-down staggered manner.

6. The filter storage device according to claim 4 or 5, characterized in that: The flexible peeling piece is symmetrically arranged on the front baffle and the rear baffle; Alternatively, the flexible peeling members are disposed on the front baffle and the rear baffle in a manner offset from each other to the left and right; Alternatively, the flexible peeling pieces are disposed on the front baffle and the rear baffle in an up-down staggered manner.

7. A filter screen feeding device, comprising a filter screen storage device, a mechanical arm and a filter screen picking fixture; characterized in that: The filter screen storage device is the filter screen storage device according to any one of claims 1 to 6, and the robotic arm drives the filter screen picking fixture to pick up the filter screen through the open opening of the filter screen storage device.

8. The filter screen feeding device according to claim 7, characterized in that: The filter screen picking fixture comprises a bracket and a pneumatic needle puncture suction cup, wherein the pneumatic needle puncture suction cup is arranged on the bracket, and the bracket is connected to the free end of the mechanical arm.

Citation Information

Patent Citations

  • T-shaped needle type sucker

    CN214003316U