Zinc alloy melt transfer device

Abstract

The utility model discloses a zinc alloy melt transfer device, and relates to the field of zinc alloy processing equipment. The crucible comprises a crucible body, a detection mechanism is arranged on one side of the crucible body, the crucible and the detection mechanism are arranged, the crucible serves as a main container for loading and transferring zinc alloy solution, and the crucible can bear high temperature and corrosion of the zinc alloy solution; the safety of the whole smelting and transferring process is guaranteed, the crucible body is the core of the crucible and bears the zinc alloy solution, the stability and durability in the high-temperature environment are guaranteed through material selection and structural design of the crucible body, meanwhile, the detection mechanism plays a crucial role in the zinc alloy solution transferring process, and the safety of the whole smelting and transferring process is guaranteed. The potential toppling risk is prevented by monitoring the balance state of the crucible body in real time, a heat insulation seat in the detection mechanism effectively protects a balance detector from being affected by high temperature, and the balance detector monitors the balance of the crucible in real time.

Description

Technical Field

[0001] The utility model relates to the field of zinc alloy processing equipment, in particular to a zinc alloy melt transfer device. Background Art

[0002] The zinc alloy melt transfer device is a special equipment used in the zinc alloy smelting process to safely and effectively transfer the smelted zinc alloy liquid from one container to another. Its core component is the crucible. This high temperature and corrosion resistant container carries the zinc alloy melt, ensuring the safety and stability of the entire smelting and transfer process.

[0003] During the transportation of the zinc alloy melt transfer device, if it relies on an overhead crane for transshipment, there will be a risk of dumping. When the operation is improper, such as the overhead crane operator fails to comply with the operating procedures, makes mistakes due to fatigue or distraction, or the equipment fails, especially when components such as hooks and wire ropes affect the stability of the lifting due to aging and wear, the possibility of dumping will increase. Once a dumping accident occurs, it may cause injury or even death to nearby workers. The dumped zinc alloy solution will damage surrounding equipment and facilities, causing significant economic losses, and the cleanup and repair work after the accident will lead to production interruptions, seriously affecting the company's production efficiency. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a zinc alloy melt transfer device to solve the technical problems of dumping risk when relying on a crane to transfer the zinc alloy melt, as well as safety accidents, economic losses and production interruptions that may be caused by improper operation, equipment failure or aging and wear of components.

[0005] To achieve the above object, the utility model provides the following technical solutions: a zinc alloy melt transfer device, comprising a crucible, the crucible comprising a crucible body, a detection mechanism is arranged on one side of the crucible body, the detection mechanism comprises a heat insulation seat, a mounting groove is arranged on one side of the heat insulation seat, and a balance detector is clamped inside the mounting groove;

[0006] The tops of the thermal insulation seat and the balance detector are both provided with mounting holes, the mounting holes of the thermal insulation seat and the balance detector are relatively positioned, and the internal threads of the mounting holes are connected with fixing bolts.

[0007] By adopting the above technical solution, the design of the detection mechanism enables the device to monitor the balance state of the crucible in real time, ensuring the safe transfer of the zinc alloy solution. The setting of the thermal insulation seat and the mounting groove facilitates the installation and fixation of the balance detector. At the same time, the mounting holes and fixing bolts provide a stable connection method, ensuring the stability and accuracy of the detection equipment.

[0008] Furthermore, the thermal insulation seat is made of silicon nitride, and the balance detector is used to monitor the balance of the crucible body.

[0009] By adopting the above technical solution, the thermal insulation seat is made of silicon nitride, which has excellent thermal insulation and high temperature resistance, effectively protecting the balance detector from high temperature, ensuring its normal operation and extending its service life. The real-time monitoring function of the balance detector can promptly detect the imbalance state of the crucible and prevent potential risk of melt overflow.

[0010] Furthermore, a wedge-shaped baffle is provided on the top of the crucible body, and the wedge-shaped baffle is used to prevent the zinc alloy solution from tilting.

[0011] By adopting the above technical solution, the setting of the wedge-shaped baffle can effectively prevent the zinc alloy solution from overflowing due to tilting during the transfer process, thereby improving the safety of the operation.

[0012] Furthermore, the wedge-shaped baffle is arranged in a wedge-shaped structure, and the material of the wedge-shaped baffle is the same as that of the crucible body.

[0013] By adopting the above technical solution, the setting of the wedge-shaped baffle can effectively prevent the zinc alloy solution from overflowing due to tilting during the transfer process, thereby improving the safety of the operation.

[0014] Furthermore, a discharge port is provided on one side of the crucible body, and a wedge-shaped surface is provided on the inner side of the discharge port.

[0015] By adopting the above technical solution, the wedge-shaped surface design on the inner side of the discharge port helps to control the outflow speed and direction of the zinc alloy solution, making the operation more convenient and accurate.

[0016] Furthermore, a crucible groove is provided inside the crucible body, and the crucible groove is used for storing zinc alloy solution.

[0017] By adopting the above technical solution, the crucible tank provides a stable storage space for the zinc alloy melt, which is conducive to uniform heating and heat preservation of the melt and ensures the quality of the melt.

[0018] Furthermore, rotating seats are arranged on both sides of the crucible body, and a mounting mechanism is arranged on the top of the rotating seat.

[0019] By adopting the above technical solution, the design of the rotating seat enables the crucible body to rotate flexibly, which is convenient for pouring the solution and performing other operations, thereby improving work efficiency.

[0020] Furthermore, the mounting mechanism includes a connecting frame, which is connected to a rotating seat, and a motor is provided on one side of one of the rotating seats. The output end of the motor passes through the rotating seat and is used to drive the crucible body to rotate.

[0021] By adopting the above technical solution, the device can be conveniently connected to external equipment through the connecting frame of the mounting mechanism to achieve rapid movement and positioning. The drive of the motor makes the rotation of the crucible body more automated and precise, further improving the operating efficiency.

[0022] Furthermore, a hanging rod is welded to the top of the connecting frame, and the hanging rod is mounted on a hook of an external overhead crane.

[0023] By adopting the above technical solution, the hanging rod design on the top of the connecting frame is easy to connect with the hook of the external overhead crane, which realizes the rapid lifting and movement of the device and greatly improves the work efficiency and convenience.

[0024] In summary, the utility model mainly has the following beneficial effects:

[0025] 1. The utility model is provided with a crucible and a detection mechanism, wherein the crucible is used as the main container for loading and transferring zinc alloy solution, and can withstand high temperature and the corrosion of zinc alloy solution, thereby ensuring the safety of the entire smelting and transfer process. The crucible body is the core of the crucible, carrying the zinc alloy solution. The material selection and structural design of the crucible ensure its stability and durability in a high temperature environment. At the same time, the detection mechanism plays a vital role in the transfer process of the zinc alloy solution. It prevents potential dumping risks by real-time monitoring of the balance state of the crucible body. The heat insulation seat in the detection mechanism is made of silicon nitride, which has excellent high temperature resistance and heat insulation performance, and effectively protects the balance detector from high temperature. The balance detector monitors the balance of the crucible in real time. Once a tilting tendency is detected, it will immediately send a signal to trigger the response of the external control system, thereby quickly stopping external overhead crane and other transportation equipment to prevent the occurrence of safety accidents. In addition, the design of the mounting groove ensures that the balance detector is firmly installed on the heat insulation seat, reducing the risk of displacement or falling off, and the mounting hole and the fixing bolt make the heat insulation seat and the balance detector tightly and firmly connected, further enhancing the stability and reliability of the detection mechanism;

[0026] 2. The utility model provides a wedge-shaped baffle, wherein the wedge-shaped baffle is provided on the top of the crucible body. The main advantage of the utility model is that it can effectively prevent the zinc alloy solution from tilting and overflowing during the transfer or operation process. Due to its wedge-shaped structural design, the wedge-shaped baffle provides a gradually rising blocking surface, which helps to prevent the solution from overflowing from the edge of the crucible when the solution becomes unstable or is affected by external forces. In addition, the wedge-shaped baffle and the crucible body are made of the same material, which ensures good thermal stability and corrosion resistance, and also helps to maintain the structural integrity and service life of the entire device. In general, the wedge-shaped baffle enhances the safety and stability of the zinc alloy solution transfer process. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1It is a three-dimensional structural schematic diagram of the utility model;

[0028] Figure 2 This is a schematic diagram of the front three-dimensional structure of the utility model;

[0029] Figure 3 It is a schematic diagram of a side-view cross-sectional three-dimensional structure of the utility model;

[0030] Figure 4 For this utility model Figure 3 Schematic diagram of the structure enlarged at point A in the middle.

[0031] In the figure: 1. crucible; 101. crucible body; 102. discharge port; 103. rotating seat; 104. crucible slot; 105. wedge-shaped baffle; 2. mounting mechanism; 201. connecting frame; 202. hanging rod; 203. motor; 3. detection mechanism; 301. heat insulation seat; 302. mounting slot; 303. balance detector; 304. mounting hole; 305. fixing bolt. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0033] The following describes an embodiment of the utility model based on its overall structure.

[0034] Embodiment 1:

[0035] A zinc alloy melt transfer device, such as Figure 1-Figure 4 As shown, it includes a crucible 1, and the crucible 1 includes a crucible body 101. A detection mechanism 3 is arranged on one side of the crucible body 101. The detection mechanism 3 includes a thermal insulation seat 301. A mounting groove 302 is opened on one side of the thermal insulation seat 301. A balance detector 303 is clamped inside the mounting groove 302. Mounting holes 304 are opened on the tops of the thermal insulation seat 301 and the balance detector 303. The mounting holes 304 of the thermal insulation seat 301 and the balance detector 303 are relatively positioned, and the internal threads of the mounting holes 304 are connected with fixing bolts 305. Through the design of the thermal insulation seat 301 and the mounting groove 302, the balance detector 303 can be firmly installed on one side of the crucible body 101, effectively monitor its balance state, and improve operational safety. The thermal insulation seat 301 and the balance detector 303 are tightly fixed by the fixing bolts 305, which ensures the stability and accuracy of the detection equipment.

[0036] See also Figure 1 , Figure 2 , Figure 3 , Figure 4The insulation seat 301 is made of silicon nitride. The balance detector 303 is used to monitor the balance of the crucible body 101. The insulation seat 301 is made of silicon nitride, which has excellent thermal insulation performance and high temperature resistance, and protects the balance detector 303 from the influence of high temperature melt and prolongs its service life.

[0037] Embodiment 2:

[0038] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 A wedge-shaped baffle 105 is provided on the top of the crucible body 101, and the wedge-shaped baffle 105 is used to prevent the zinc alloy solution from tilting. The balance detector 303 monitors the balance of the crucible body 101 in real time, detects the unbalanced state in time, and prevents potential overflow risks.

[0039] See also Figure 1 , Figure 2 , Figure 3 The wedge-shaped baffle 105 is arranged in a wedge-shaped structure, and the material of the wedge-shaped baffle 105 is the same as that of the crucible body 101. The arrangement of the wedge-shaped baffle 105 effectively prevents the zinc alloy solution from overflowing due to tilting during the transfer process, thereby improving the safety of the operation.

[0040] See also Figure 1 , Figure 2 , Figure 3 A discharge port 102 is provided on one side of the crucible body 101, and a wedge-shaped surface is provided on the inner side of the discharge port 102. The wedge-shaped surface is provided on the inner side of the discharge port 102 to facilitate the control of the outflow speed and direction of the zinc alloy solution, thereby improving the convenience and accuracy of the operation.

[0041] See also Figure 1 , Figure 2 , Figure 3 A crucible groove 104 is provided inside the crucible body 101. The crucible groove 104 is used to store the zinc alloy solution. The crucible groove 104 provides a stable storage space for the zinc alloy solution to ensure uniform heating and heat preservation.

[0042] See also Figure 1 , Figure 2 , Figure 3 Rotating seats 103 are arranged on both sides of the crucible body 101, and a mounting mechanism 2 is arranged on the top of the rotating seat 103. The design of the rotating seat 103 enables the crucible body 101 to rotate flexibly, which is convenient for dumping and operation.

[0043] See also Figure 1 , Figure 2 , Figure 3The mounting mechanism 2 includes a connecting frame 201, which is connected to the rotating seat 103, and a motor 203 is arranged on one side of one of the rotating seats 103. The output end of the motor 203 passes through the rotating seat 103 and is used to drive the crucible body 101 to rotate. Through the connecting frame 201 of the mounting mechanism 2, the device can be conveniently connected to external equipment to achieve rapid movement and positioning, and the drive of the motor 203 makes the rotation of the crucible body 101 more automated and accurate, thereby improving the operating efficiency.

[0044] See also Figure 1 , Figure 2 , Figure 3 A hanging rod 202 is welded on the top of the connecting frame 201, and the hanging rod 202 is mounted on the hook of the external overhead crane. The design of the hanging rod 202 on the top of the connecting frame 201 is convenient for connecting with the hook of the external overhead crane, thereby realizing rapid lifting and movement of the device and improving work efficiency.

[0045] The implementation principle of the utility model is as follows: first, it is necessary to check whether the various components of the zinc alloy melt transfer device are intact, especially the key components such as the crucible body 101, the detection mechanism 3, the heat insulation seat 301, and the balance detector 303, and ensure that the connecting frame 201 and the hanging rod 202 of the mounting mechanism 2 are firm and reliable so as to be connected with the hook of the external overhead crane;

[0046] Afterwards, the zinc alloy melt is poured into the crucible tank 104, ensuring that the capacity limit of the crucible body 101 is not exceeded. During the loading process, it is observed whether the wedge-shaped baffle 105 effectively prevents the melt from overflowing. The zinc alloy melt transfer device is connected to the hook of the external overhead crane through the hanging rod 202 of the mounting mechanism 2;

[0047] Subsequently, during the transportation process, the balance detector 303 monitors the balance state of the crucible body 101 in real time. If an imbalance or tilt tendency is detected, the balance detector 303 will immediately send a signal, and the external control system will trigger corresponding safety measures after receiving the signal, such as instantly stopping the external overhead crane and other transportation equipment;

[0048] After reaching the target position, the device is stably placed at the predetermined position by an external crane. If the angle of the crucible body 101 needs to be adjusted to facilitate pouring the melt, the crucible body 101 can be driven to rotate by the motor 203 .

[0049] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0050] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A zinc alloy melt transfer device, characterized in that: The crucible (1) comprises a crucible body (101), a detection mechanism (3) is arranged on one side of the crucible body (101), the detection mechanism (3) comprises a heat-insulating seat (301), a mounting groove (302) is arranged on one side of the heat-insulating seat (301), and a balance detector (303) is clamped inside the mounting groove (302); The tops of the thermal insulation seat (301) and the balance detector (303) are both provided with mounting holes (304), the mounting holes (304) of the thermal insulation seat (301) and the balance detector (303) are relatively positioned, and the internal threads of the mounting holes (304) are connected with fixing bolts (305).

2. The zinc alloy melt transfer device according to claim 1, characterized in that: The material of the heat-insulating seat (301) is silicon nitride, and the balance detector (303) is used to monitor the balance of the crucible body (101).

3. The zinc alloy melt transfer device according to claim 1, characterized in that: A wedge-shaped baffle (105) is provided on the top of the crucible body (101), and the wedge-shaped baffle (105) is used to prevent the zinc alloy solution from tilting.

4. The zinc alloy melt transfer device according to claim 3, characterized in that: The wedge-shaped baffle (105) is arranged in a wedge-shaped structure, and the material of the wedge-shaped baffle (105) is the same as that of the crucible body (101).

5. The zinc alloy melt transfer device according to claim 1, characterized in that: A discharge port (102) is provided on one side of the crucible body (101), and a wedge-shaped surface is provided on the inner side of the discharge port (102).

6. The zinc alloy melt transfer device according to claim 1, characterized in that: A crucible groove (104) is provided inside the crucible body (101), and the crucible groove (104) is used to store zinc alloy solution.

7. The zinc alloy melt transfer device according to claim 1, characterized in that: Rotating seats (103) are arranged on both sides of the crucible body (101), and a mounting mechanism (2) is arranged on the top of the rotating seat (103).

8. The zinc alloy melt transfer device according to claim 7, characterized in that: The mounting mechanism (2) comprises a connecting frame (201), the connecting frame (201) being connected to a rotating seat (103), and a motor (203) being arranged on one side of one rotating seat (103), the output end of the motor (203) passing through the rotating seat (103) and being used to drive the crucible body (101) to rotate.

9. The zinc alloy melt transfer device according to claim 8, characterized in that: A hanging rod (202) is welded to the top of the connecting frame (201), and the hanging rod (202) is mounted on a hook of an external overhead crane.

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