Novel crowned tooth coupling

By dividing the split connecting ring of the drum-shaped tooth coupling into an internal tooth flange and a drum-shaped tooth sleeve, and setting a safety connection and a connecting shaft between the connecting flange and the internal tooth flange at the reducer end, the solution is to The problem of low material utilization, large weight, assembly labor, and extrusion wear of flange connection end of reducer, achieving higher material utilization and more stable connection.

CN222526731UActive Publication Date: 2025-02-25SUZHOU GERUNDE MACHINERY MFG
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Patent Information

Application Number
CN202421555146.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-02-25
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The separation connecting rings of existing drum-shaped tooth couplings have low material utilization, high weight, and difficulty in assembly during production and assembly, and are prone to problems due to extrusion wear of the connecting flange at the reducer end.

Method used

The material is improved by dividing the split connecting ring into an internal tooth flange and a drum-shaped tooth sleeve that is splined, and a safety connection and a connecting shaft are provided between the connecting flange and the internal tooth flange at the reducer end to improve the material Utilization and connection stability while reducing extrusion wear of the flange at the end of the reducer.

Benefits of technology

It improves material utilization, enhances connection stability, avoids extrusion wear of the reducer end connection flange, and maintains the connection stability of the reducer end connection flange and the split connecting ring when the safety connector breaks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel crowned tooth coupling, and belongs to the technical field of couplings. The device specifically comprises a speed reducer end shaft sleeve, a speed reducer end connecting flange, a separating type connecting ring, a first inner gear ring, a connecting pipe, a second inner gear ring and a motor end shaft sleeve which are sequentially connected, wherein the outer wall of the separating type connecting ring is provided with first crowned teeth; the inner wall of the first inner gear ring is provided with first inner teeth; the inner wall of the second inner gear ring is provided with second inner teeth; the first crowned teeth and the first inner teeth are meshed with each other to achieve connection of the separating type connecting ring and the first inner gear ring, and the second crowned teeth and the second inner teeth are meshed with each other to achieve connection of the second inner gear ring and the motor end shaft sleeve. The separating type connecting ring comprises an inner tooth flange and a crowned tooth shaft sleeve which are in spline connection with each other, and the speed reducer end connecting flange is connected with the inner tooth flange. The separated connecting ring is divided into the internal tooth flange and the crowned tooth shaft sleeve which are in spline connection with each other, so that the material utilization rate is improved while the stable connection of the internal tooth flange and the crowned tooth shaft sleeve is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of couplings, in particular to a novel drum-shaped gear coupling. Background Art

[0002] Drum gear coupling is a common rigid-flexible coupling with strong load-bearing capacity. The drum-shaped tooth surface improves the contact condition of the external teeth, avoiding the disadvantages of straight tooth edge extrusion and stress concentration under angular displacement conditions. At the same time, it improves the friction and wear conditions of the tooth surface, reduces noise, and has the advantages of a long maintenance cycle. It has a wide range of applications.

[0003] The structure of the drum gear coupling mainly includes a reducer end sleeve, a reducer end connecting flange, a separate connecting ring, an inner gear ring 1, a connecting pipe, an inner gear ring 2 and a motor end sleeve which are connected in sequence from one end to the other end;

[0004] In the actual production of couplings, the separate connecting ring must ensure that it cooperates with the inner gear ring and ensures the connection with the connecting flange at the reducer end, so its conventional shape is a part with a T-shaped (flange-shaped) cross-section. This shape of part makes its material utilization rate low during production. At the same time, it is affected by its own overall weight, making assembly more laborious. Utility Model Content

[0005] The purpose of the utility model is to provide a novel drum gear coupling to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, a technical solution adopted by the utility model is: a new type of drum gear coupling, comprising a reducer end sleeve, a reducer end connecting flange, a separate connecting ring with a drum gear 1 on the outer wall, an inner gear ring 1 with an inner gear 1 on the inner wall, a connecting pipe, an inner gear ring 2 with an inner gear 2 on the inner wall, and a motor end sleeve with a drum gear 2 on the outer wall, the drum gear 1 and the inner gear 1 meshing with each other to realize the connection between the separate connecting ring and the inner gear ring 1, the drum gear 2 and the inner gear 2 meshing with each other to realize the connection between the inner gear ring 2 and the motor end sleeve, and the reducer end connecting flange and the inner gear flange are connected and fixed by a safety connector;

[0007] The separate connecting ring comprises an inner tooth flange and a drum-shaped gear sleeve which are spline-connected to each other, the reducer end connecting flange is connected to the inner tooth flange, and the drum-shaped gear is arranged on the outer wall of the drum-shaped gear sleeve.

[0008] Preferably, the inner gear ring 1 is tubular, and a limiting sealing ring is provided at both ends of the inner gear ring 1, the inner diameter of the limiting sealing ring is smaller than the maximum outer diameter of the drum-shaped gear 1, and larger than the outer diameter of the drum-shaped gear shaft sleeve, and at least one limiting sealing ring is detachably connected to the inner gear ring 1, so as to facilitate the drum-shaped gear shaft sleeve to be assembled into the inner gear ring 1;

[0009] The inner gear ring 1 and the inner gear ring 2 have the same structure.

[0010] Preferably, the reducer end connecting flange and the internal gear flange are connected and fixed by a safety connecting piece, a bottom cover is provided on the separate connecting ring, and the bottom cover and the reducer end connecting flange are connected and fixed by a connecting shaft.

[0011] Preferably, the inner diameter of the drum-shaped gear sleeve is larger than the outer diameter of the connecting shaft, a support bearing is provided between the drum-shaped gear sleeve and the connecting shaft, and the outer circumferential wall of the support bearing is in contact with the inner wall of the drum-shaped gear sleeve.

[0012] Preferably, at least two support bearings are provided, and a partition for separating the support bearings is provided between adjacent support bearings.

[0013] Preferably, the drum-shaped gear sleeve is further provided with a pressure cover and a bottom cover, the support shaft is arranged between the bottom cover and the pressure cover, and one end of the connecting shaft is connected to the bottom cover.

[0014] Preferably, a fixing piece is fixed on the end surface of the reducer end connecting flange facing away from the separate connecting ring, and the safety connecting piece and the fixing piece are fastened by winding a steel wire.

[0015] Preferably, the axes of the reducer end sleeve, reducer end connecting flange, internal gear flange and drum gear sleeve, connecting shaft, inner gear ring 1, connecting pipe, inner gear ring 2 and motor end sleeve are all on the same straight line.

[0016] Preferably, a brake disc is provided between the connecting pipe and the second inner gear ring.

[0017] Preferably, the reducer end connecting flange is rotatably connected to the connecting shaft.

[0018] Beneficial effects of the utility model: the solution improves material utilization while ensuring a stable connection between the two by dividing the split connection ring into an internal gear flange and a drum gear sleeve that are spline-connected to each other;

[0019] Among them, by setting a connecting shaft, when the safety connector breaks, the connecting shaft can ensure that the reducer end connecting flange and the separate connecting ring will not be separated, thereby avoiding the problems of the reducer end connecting flange squeezing and wearing the separate connecting ring, and because the reducer end connecting flange can rotate on the connecting shaft, it is not necessary to worry about the equipment being affected by torque in the subsequent operation;

[0020] Among them, by providing a support bearing, the connection force surface between the connecting shaft and the separate connecting ring can be increased, and after the safety connecting piece breaks, the stability of the reducer end connecting flange on the connecting shaft can be further ensured;

[0021] Among them, by adding a brake disc, the scheme can be applied to a coupling with a brake disc;

[0022] Among them, since the safety connector and the fixing part are fastened by winding the steel wire, personal and property losses caused by the broken safety connector flying out in the state of high-speed operation can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0024] Figure 2 It is a structural schematic diagram of a coupling including a brake disc of the utility model;

[0025] Figure 3 It is a cross-sectional view of the utility model;

[0026] Figure 4 It is a cross-sectional view of the connection relationship between the reducer end sleeve, the reducer end connecting flange, the separate connecting ring, and the inner gear ring in the utility model;

[0027] Figure 5 It is a cross-sectional view of the connection relationship between the inner gear ring 1 and the limit sealing ring in the utility model;

[0028] Figure 6 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0029] Figure 7 It is a schematic diagram of the structure between the internal gear flange and the drum-shaped gear sleeve in the utility model;

[0030] In the figure: 1. Reducer end sleeve; 2. Reducer end connecting flange; 3. Internal gear flange; 4. Drum gear sleeve; 5. Internal gear ring 1; 6. Connecting pipe; 7. Internal gear ring 2; 8. Motor end sleeve; 9. Brake disc; 10. Safety connector; 11. Connecting shaft; 12. Bottom cover; 13. Support bearing; 14. Separator; 15. Pressure cover; 16. Fixing part; 51. Internal gear 1; 52. Limit sealing ring; 41. Drum gear 1; 71. Internal gear 2; 81. Drum gear 2. DETAILED DESCRIPTION

[0031] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0032] Example:

[0033] See also Figure 1 , Figure 3 , Figure 4 , Figure 7 A novel drum gear coupling comprises a reducer end sleeve 1, a reducer end connecting flange 2, a separate connecting ring with a drum gear 41 on the outer wall, an inner gear ring 5 with an inner gear 51 on the inner wall, a connecting pipe 6, an inner gear ring 7 with an inner gear 71 on the inner wall, and a motor end sleeve 8 with a drum gear 81 on the outer wall, the drum gear 41 and the inner gear 51 mesh with each other to realize the connection between the separate connecting ring and the inner gear ring 5, the drum gear 81 and the inner gear 71 mesh with each other to realize the connection between the inner gear ring 7 and the motor end sleeve 8, and the reducer end connecting flange 2 and the inner gear flange 3 are connected and fixed by a safety connector 10;

[0034] The separate connecting ring includes an inner tooth flange 3 and a drum gear sleeve 4 which are spline-connected to each other, the reducer end connecting flange 2 is connected to the inner tooth flange 3, and the drum gear 41 is arranged on the outer wall of the drum gear sleeve 4.

[0035] Among them, see Figure 5 The inner gear ring 15 is tubular, and a limiting sealing ring 52 is provided at both ends of the inner gear ring 15. The inner diameter of the limiting sealing ring 52 is smaller than the maximum outer diameter of the drum gear 141 and larger than the outer diameter of the drum gear shaft sleeve 4. In this embodiment, one limiting sealing ring 52 is detachably connected to the inner gear ring 15 to facilitate the assembly of the drum gear shaft sleeve 4 into the inner gear ring 15, and the other limiting sealing ring 52 is integrally formed with the inner gear ring 15; the inner gear ring 15 and the inner gear ring 27 have the same structure.

[0036] Among them, see Figure 3 , Figure 4, the reducer end connection flange 2 and the separate connection ring are connected and fixed by a safety connector 10, a bottom cover 12 is provided on the drum gear sleeve 4, a connecting shaft 11 is provided in the separate connection ring to prevent the reducer end connection flange 2 from being separated from the separate connection ring, and the reducer end connection flange 2 is rotatably connected to the connecting shaft 11, one end of the connecting shaft 11 is connected to the bottom cover 12, wherein the safety connector 10 in this embodiment can be a bolt with a nut, and the connecting shaft 11 is also a bolt, and a receiving groove for the head of the safety connector 10 is provided on the reducer end connection flange 2, and a threaded groove used to cooperate with the connecting shaft 11 is integrally formed on the bottom cover 12, so that the connecting shaft 11 and the bottom cover 12 can be fixed together by threaded connection, wherein the bottom cover 12 and the separate connection ring can be fixed by bolts;

[0037] Among them, the axes of the reducer end sleeve 1, the reducer end connecting flange 2, the internal gear flange 3 and the drum gear sleeve 4, the connecting shaft 11, the inner gear ring 1 5, the connecting pipe 6, the inner gear ring 2 7 and the motor end sleeve 8 are all on the same straight line.

[0038] Among them, see Figure 3 , Figure 4 The inner diameter of the drum-shaped gear sleeve 4 is larger than the outer diameter of the connecting shaft 11, a support bearing 13 is arranged between the drum-shaped gear sleeve 4 and the connecting shaft 11, the outer circumferential wall of the support bearing 13 is in contact with the inner wall of the drum-shaped gear sleeve 4, at least two support bearings 13 are arranged, a pressure cover 15 is also arranged on the drum-shaped gear sleeve 4, the support shaft is arranged between the bottom cover 12 and the pressure cover 15, and a partition 14 for separating the support bearings 13 is arranged between adjacent support bearings 13. Two support bearings 13 are arranged in this embodiment, and the partition 14 in this embodiment includes two parts, one is a ring body sleeved on the connecting shaft 11, and the other part is a limiting groove for the support bearing 13 to enter and be fixed on the two end surfaces of the drum-shaped gear sleeve 4.

[0039] Among them, see Figure 6 A fixing piece 16 is fixed on the end surface of the reducer end connecting flange 2 which faces away from the separate connecting ring, and the safety connecting piece 10 and the fixing piece 16 are fastened by winding a steel wire.

[0040] Among them, see Figure 2 A brake disc 9 may be provided between the connecting pipe 6 and the inner gear ring 7 .

[0041] Among them, the reducer end sleeve 1 and the reducer end connecting flange 2 are fixed by bolts, the internal gear flange 3 and the drum gear sleeve are fixed by bolts, the internal gear ring 1 5 and the connecting pipe 6 are fixed by bolts, and the connecting pipe 6 and the internal gear ring 2 7 are fixed by bolts.

[0042] Working process and principle:

[0043] When the drum-tooth coupling of the present invention is produced, the material utilization rate can be effectively improved by dividing the separate connecting ring into the internal gear flange 3 and the drum-shaped gear shaft sleeve 4. At the same time, due to the spline connection between the two, the connection strength and stability between the two can be guaranteed. In addition, the internal gear flange 3 and the drum-shaped gear shaft sleeve are connected by bolts, which further strengthens the fixation between the two.

[0044] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structural transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.

Claims

1. A new type of drum gear coupling, characterized by: The motor-end shaft sleeve (1) comprises a reducer end connecting flange (2), a separate connecting ring with a drum-shaped tooth (41) on the outer wall, an inner gear ring (5) with an inner gear (51) on the inner wall, a connecting pipe (6), an inner gear ring (7) with an inner gear (71) on the inner wall, and a motor-end shaft sleeve (8) with a drum-shaped tooth (81) on the outer wall, wherein the drum-shaped tooth (41) and the inner gear (51) are meshed with each other to realize the connection between the separate connecting ring and the inner gear ring (5), the drum-shaped tooth (81) and the inner gear (71) are meshed with each other to realize the connection between the inner gear ring (7) and the motor-end shaft sleeve (8), and the reducer end connecting flange (2) and the inner gear flange (3) are connected and fixed by a safety connecting piece (10); The separate connecting ring comprises an inner tooth flange (3) and a drum-shaped gear shaft sleeve (4) which are spline-connected to each other, the reducer end connecting flange (2) is connected to the inner tooth flange (3), and the drum-shaped tooth one (41) is arranged on the outer wall of the drum-shaped gear shaft sleeve (4).

2. A new type of drum gear coupling according to claim 1, characterized in that: The inner gear ring (5) is tubular, and a limiting sealing ring (52) is provided at both ends of the inner gear ring (5), the inner diameter of the limiting sealing ring (52) is smaller than the maximum outer diameter of the drum-shaped gear (41) and larger than the outer diameter of the drum-shaped gear shaft sleeve (4), and at least one limiting sealing ring (52) is detachably connected to the inner gear ring (5) to facilitate the assembly of the drum-shaped gear shaft sleeve (4) into the inner gear ring (5); The inner gear ring 1 (5) and the inner gear ring 2 (7) have the same structure.

3. A new type of drum gear coupling according to claim 1, characterized in that: The coupling is provided with a connecting shaft (11) for preventing the reducer end connecting flange (2) from separating from the separating connecting ring.

4. A new type of drum gear coupling according to claim 3, characterized in that: The inner diameter of the drum-shaped gear shaft sleeve (4) is greater than the outer diameter of the connecting shaft (11), and a support bearing (13) is provided between the drum-shaped gear shaft sleeve (4) and the connecting shaft (11), and the outer circumferential wall of the support bearing (13) is in contact with the inner wall of the drum-shaped gear shaft sleeve (4).

5. A new type of drum gear coupling according to claim 4, characterized in that: At least two support bearings (13) are provided, and a separator (14) for separating the support bearings (13) is provided between adjacent support bearings (13).

6. A new type of drum gear coupling according to claim 4 or 5, characterized in that: The drum-shaped gear shaft sleeve (4) is also provided with a pressure cover (15) and a bottom cover (12), the support shaft is arranged between the bottom cover (12) and the pressure cover (15), and one end of the connecting shaft (11) is connected to the bottom cover (12).

7. A new type of drum gear coupling according to claim 3, characterized in that: A fixing piece (16) is fixed on the end surface of the reducer end connecting flange (2) facing away from the separate connecting ring, and the safety connecting piece (10) and the fixing piece (16) are fastened by winding a steel wire.

8. A new type of drum gear coupling according to claim 3, characterized in that: The axes of the reducer end shaft sleeve (1), the reducer end connecting flange (2), the internal gear flange (3), the drum-shaped gear shaft sleeve (4), the connecting shaft (11), the first internal gear ring (5), the connecting pipe (6), the second internal gear ring (7) and the motor end shaft sleeve (8) are all on the same straight line.

9. A new type of drum gear coupling according to claim 1, characterized in that: A brake disc (9) is arranged between the connecting pipe (6) and the second inner gear ring (7).

10. A new type of drum gear coupling according to claim 3, characterized in that: The reducer end connecting flange (2) is rotatably connected to the connecting shaft (11).