Gear reducer with air cooling and buffering structure
By designing dust-proof structures in the gear reducer, including dust-proof shells and filters, the problem of insufficient dust protection for existing gear reducers is solved, good dust protection and convenient cleaning process are achieved, and the convenience of the equipment is improved. and applicability.
Patent Information
- Application Number
- CN202421034764.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing gear reducer with air-cooled and buffered structures is insufficient in dust protection, which makes the motor easy to get dust and inconvenient to clean, reducing the convenience of the equipment.
A gear reducer including a heat sink, a speed change assembly and a dust-proof structure is designed. Fans and connecting columns are installed inside the heat sink for heat dissipation; the gearbox includes a gearbox, an adjustment structure and a buffer structure for transmission and cushioning; the dust-proof structure includes a dust-proof shell, a filter and a servo motor to prevent dust. Enter.
By setting up a dust-proof structure, the filter can effectively prevent dust from entering the servo motor. During daily cleaning, you only need to use a wet towel to gently wipe the dust-proof shell and the outside of the filter, achieving good dust-proof effect and improving the convenience of the equipment and applicability.
Smart Images

Figure CN222526846U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear reducers, in particular to a gear reducer with an air cooling and buffering structure. Background Art
[0002] With the progress of the times, science and technology are constantly developing. As an important part of the mechanical transmission system, the gear reducer can meet the needs of various industrial applications by changing the speed and torque. However, the gear reducer itself does not generate power, but is used to transmit power between the prime mover and the working machine. Therefore, the emergence of a gear reducer with air cooling and buffer structure is particularly important.
[0003] To this end, the patent with publication number CN215293534U discloses a gear reducer, wherein a heat dissipation fan is fixedly installed on the top of the gear reducer housing, an output shaft is penetrated through the rear end of the gear reducer housing, a heat dissipation fin is fixedly installed on the right side of the gear reducer housing, and an observation window is fixedly installed on the left side of the gear reducer housing. This gear reducer is protected by the gear reducer housing and the motor housing, and the heat dissipation fan, heat dissipation fins and circular holes arranged on the surface can dissipate heat well, thereby ensuring the normal operation of the gear reducer. The vibration generated by the gear reducer can be effectively buffered by multiple buffer springs to ensure its stability. According to the on-site conditions, the whole can be raised and lowered by an electric telescopic rod to adapt to different on-site conditions. The sound insulation board and sound-absorbing cotton inside the housing can effectively reduce noise, improve the working environment, and avoid noise pollution.
[0004] The gear reducer mentioned above has good heat dissipation, which prevents the machine from overheating and being damaged due to poor heat dissipation. In addition, sound insulation is done inside the setting, which has good sound insulation effect and is very environmentally friendly. However, due to its insufficient dust prevention, the motor is easily dusty and inconvenient to clean, making the convenience of the gear reducer low. Utility Model Content
[0005] The utility model aims to provide a gear reducer with air cooling and buffer structure, so as to solve the defect of insufficient dust prevention of the existing gear reducer with air cooling and buffer structure.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a gear reducer with air cooling and buffer structure, comprising a heat sink; a speed change assembly is arranged at the top of the heat sink, a dustproof structure is arranged on one side of the speed change assembly, and a buffer structure is evenly arranged inside the heat sink;
[0007] The speed change assembly includes a gearbox, a second built-in cavity, an adjustment structure, a first mounting plate and a first bolt.
[0008] The gearbox is arranged at the top of the heat sink, the bottom of the outer wall of the gearbox is evenly fixed with a second built-in cavity, the inside of the second built-in cavity is provided with an adjustment structure, the bottom of the outer wall of the gearbox is evenly fixed with a first mounting plate, the inside of the first mounting plate is evenly provided with a first bolt;
[0009] The dustproof structure includes a dustproof shell, a filter, a servo motor, a second mounting plate and a second bolt. The dustproof shell is arranged on one side of the gearbox, the filter is evenly arranged on the outer wall of the dustproof shell, the servo motor is arranged inside the dustproof shell, the second mounting plates are evenly fixed on the outer wall of the dustproof shell, and the second bolts are evenly arranged inside the second mounting plate.
[0010] Preferably, the heat dissipation box includes a heat dissipation structure, which includes a first built-in cavity, a fan and a connecting column. The first built-in cavity is arranged inside the heat dissipation structure, a fan is arranged inside the first built-in cavity, and a connecting column is arranged on the outer wall of the bottom of the fan.
[0011] Preferably, the adjustment structure includes a first rotating column, a rotating gear, a first small gear, a first large gear, a rotating block, a second rotating column, a second small gear and a second large gear, the first rotating column is arranged inside the gearbox, the rotating gear and the first large gear are arranged in sequence on the outer wall of the first rotating column, the rotating block is fixed to the top of a reserved groove on one side of the gearbox, the second rotating column is arranged below the first rotating column, and the second small gear and the second large gear are evenly arranged on the outer wall of the second rotating column.
[0012] Preferably, the filter screens are distributed at equal intervals on the outer wall of the dustproof housing, and the second mounting plate is threadedly connected to the second bolt.
[0013] Preferably, one end of the first rotating column is rotatably connected to the rotating block, the first small gear is threadedly connected to the second large gear, and the first large gear is threadedly connected to the second small gear.
[0014] Preferably, the buffer structure includes a slide groove, a buffer groove, a slide rod, a pad, a limit groove, a spring and a limit column. The slide groove is evenly opened at the corner position inside the heat sink, the buffer groove is evenly arranged on the outer wall of the slide groove, the slide rod is arranged inside the slide groove, the bottom end of the slide rod is fixed with a pad, the top end of the slide rod is opened with a limit groove, the outer wall of the slide rod is arranged with a spring, and the slide groove is arranged inside the limit column.
[0015] Preferably, the slide groove and the slide rod are threadedly connected, the limit groove and the limit column are slidably connected, and the top end of the limit column is fixedly connected to the heat dissipation box.
[0016] The utility model provides a gear reducer with air cooling and buffer structure, which has the advantages of:
[0017] By providing a dustproof structure, the second bolt evenly fixes the dustproof shell and the second mounting plate to one side of the speed change assembly, and the inside of the dustproof shell is evenly provided with a filter screen. In daily life, the filter screen can prevent dust from falling into the inside of the dustproof shell and the servo motor. When cleaning the dustproof shell and the filter screen daily, it is only necessary to wipe the outside of the dustproof shell and the filter screen with a wet towel, thereby realizing the dustproof function of the device and improving the convenience of the gear reducer with air cooling and buffer structure;
[0018] By providing a heat dissipation structure, the fan is fixed in the first built-in cavity inside the heat dissipation box by a connecting column, and the power supply is connected to start the fan. The wind blows from the first built-in cavity to the inside of the second built-in cavity, dissipates the heat of the adjustment structure inside the second built-in cavity, and is finally discharged through the filter. When being discharged, the dust on the outer wall of the dust cover and the filter can also be cleaned. The distance between the first small gear and the first large gear is smaller than the distance between the second small gear and the second large gear. Only the first rotating column needs to be adjusted to adjust the first small gear and the second large gear or the first large gear and the second small gear to mesh with each other. As a result, the servo motor starts to drive the second small gear or the second large gear on the outer wall of the second rotating column to rotate, and then drives the first rotating column to rotate. Finally, one end of the first rotating column drives the required connection to rotate, completes the transmission, and the rotation speed can be adjusted. At the same time, the heat dissipation function of the device is realized, thereby improving the applicability of the gear reducer with air cooling and buffering structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0021] Figure 3 It is a side cross-sectional structural schematic diagram of the utility model;
[0022] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model in a top view;
[0023] Figure 5 It is a schematic diagram of the main cross-sectional structure of the buffer structure of the utility model.
[0024] Explanation of reference numerals in the figure: 1. heat sink; 101. heat dissipation structure; 1011. first internal cavity; 1012. fan; 1013. connecting column; 2. speed change assembly; 201. gearbox; 202. second internal cavity; 203. adjustment structure; 204. first mounting plate; 205. first bolt; 2031. first rotating column; 2032. rotating gear; 2033. first small gear; 2034. first large gear; 2 035, rotating block; 2036, second rotating column; 2037, second small gear; 2038, second large gear; 3, dustproof structure; 301, dustproof shell; 302, filter; 303, servo motor; 304, second mounting plate; 305, second bolt; 4, buffer structure; 401, slide groove; 402, buffer groove; 403, slide rod; 404, bottom plate; 405, limit groove; 406, spring; 407, limit column. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 5 The utility model provides a gear reducer with air cooling and buffer structure, including a heat dissipation box 1.
[0027] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, a speed change assembly 2 is arranged at the top of the heat sink 1, and the speed change assembly 2 includes a gearbox 201, a second built-in cavity 202, an adjustment structure 203, a first mounting plate 204 and a first bolt 205. The gearbox 201 is arranged at the top of the heat sink 1, and the second built-in cavity 202 is evenly fixed at the bottom of the outer wall of the gearbox 201. The inside of the second built-in cavity 202 is provided with an adjustment structure 203, and the adjustment structure 203 includes a first rotating column 2031, a rotating gear 2032, a first small gear 2033, and a first large gear 2034, a rotating block 2035, a second rotating column 2036, a second small gear 2037 and a second large gear 2038, the first rotating column 2031 is arranged inside the gearbox 201, and the outer wall of the first rotating column 2031 is sequentially provided with rotating gears 2032, 3023 and the first large gear 2034, the rotating block 2035 is fixed to the top of the reserved groove on one side of the gearbox 201, the second rotating column 2036 is arranged below the first rotating column 2031, and the outer wall of the second rotating column 2036 is evenly provided with second small gears 2037 and 2038. 37 and the second large gear 2038, one end of the first rotating column 2031 is rotatably connected to the rotating block 2035, the first small gear 2033 is threadedly connected to the second large gear 2038, the first large gear 2034 is threadedly connected to the second small gear 2037, the bottom of the outer wall of the gearbox 201 is evenly fixed with a first mounting plate 204, the inside of the first mounting plate 204 is evenly provided with first bolts 205, and a dustproof structure 3 is provided on one side of the speed change assembly 2, and the dustproof structure 3 includes a dustproof shell 301, a filter screen 302, and a servo motor The dustproof shell 301 is provided at one side of the gearbox 201, the filter screen 302 is evenly arranged on the outer wall of the dustproof shell 301, the servo motor 303 is arranged inside the dustproof shell 301, the second mounting plate 304 is evenly fixed on the outer wall of the dustproof shell 301, the second bolts 305 are evenly arranged inside the second mounting plate 304, the filter screens 302 are evenly distributed on the outer wall of the dustproof shell 301, and the second mounting plate 304 and the second bolts 305 are threadedly connected.
[0028] The second bolt 305 evenly fixes the dust cover 301 and the second mounting plate 304 to one side of the speed change assembly 2. The inside of the dust cover 301 is evenly provided with a filter 302. In daily life, the filter 302 can prevent dust from falling into the inside of the dust cover 301 and prevent dust from falling onto the servo motor 303. When cleaning the dust cover 301 and the filter 302 daily, you only need to wipe the outside of the dust cover 301 and the filter 302 with a wet towel.
[0029] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the heat sink 1 includes a heat dissipation structure 101, and the heat dissipation structure 101 includes a first built-in cavity 1011, a fan 1012 and a connecting column 1013. The first built-in cavity 1011 is arranged inside the heat dissipation structure 101, and a fan 1102 is arranged inside the first built-in cavity 1011. A connecting column 1103 is arranged on the outer wall at the bottom of the fan 1102.
[0030] The fan 1012 is fixed in the first built-in cavity 1011 inside the heat dissipation box 1 by the connecting column 1013. The fan 1012 is started by connecting the power supply. The wind blows from the first built-in cavity 1011 to the inside of the second built-in cavity 202 to dissipate the heat of the adjustment structure 203 inside the second built-in cavity 202, and finally is discharged through the filter 302. When being discharged, the dust on the outer wall of the dustproof shell 301 and the filter 302 can be cleaned. The distance between the first small gear 2033 and the first large gear 2034 is smaller than that between the second small gear 2037 and The distance between the first and second large gears 2038 can be adjusted by adjusting the first rotating column 2031 to adjust the meshing of the first small gear 2033 and the second large gear 2038 or the first large gear 2034 and the second small gear 2037. As a result, the servo motor 303 starts to drive the second small gear 2037 or the second large gear 2038 on the outer wall of the second rotating column 2036 to rotate, and then drives the first rotating column 2031 to rotate. Finally, one end of the first rotating column 2031 drives the required connection to rotate, completing the transmission, and the rotation speed can be adjusted.
[0031] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the interior of the heat sink 1 is evenly provided with a buffer structure 4, which includes a slide groove 401, a buffer groove 402, a slide rod 403, a gasket 404, a limit groove 405, a spring 406 and a limit column 407. The slide groove 401 is evenly opened at the corner position inside the heat sink 1, and the buffer groove 402 is evenly arranged on the outer wall of the slide groove 401. The interior of the slide groove 401 is provided with a slide rod 403, and the bottom end of the slide rod 403 is fixed with a gasket 404. The top of the slide rod 403 is provided with a limit groove 405, and the outer wall of the slide rod 403 is provided with a spring 406. The interior of the slide groove 401 is provided with a limit column 407. The slide groove 401 and the slide rod 403 are threadedly connected, the limit groove 405 and the limit column 407 are slidably connected, and the top of the limit column 407 is fixedly connected to the heat sink 1.
[0032] The slide grooves 401 are evenly arranged inside the heat sink 1 , and the slide grooves 401 and the slide rods 403 are threadedly connected. Both ends of the spring 406 are in conflict with both ends of the buffer groove 402 , which is responsible for buffering the vibration of the top of the heat sink 1 inside the buffer groove 402 .
[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A gear reducer with air cooling and buffer structure, comprising a heat sink (1); Features: A speed change assembly (2) is arranged at the top of the heat dissipation box (1), a dust-proof structure (3) is arranged on one side of the speed change assembly (2), and buffer structures (4) are evenly arranged inside the heat dissipation box (1); The speed change assembly (2) comprises a gearbox (201), a second built-in cavity (202), an adjustment structure (203), a first mounting plate (204) and a first bolt (205); the gearbox (201) is arranged at the top of the heat sink (1); the second built-in cavity (202) is evenly fixed to the bottom of the outer wall of the gearbox (201); the adjustment structure (203) is arranged inside the second built-in cavity (202); the first mounting plate (204) is evenly fixed to the bottom of the outer wall of the gearbox (201); and the first bolt (205) is evenly arranged inside the first mounting plate (204); The dustproof structure (3) comprises a dustproof shell (301), a filter screen (302), a servo motor (303), a second mounting plate (304) and a second bolt (305); the dustproof shell (301) is arranged on one side of the gearbox (201); the filter screen (302) is evenly arranged on the outer wall of the dustproof shell (301); the servo motor (303) is arranged inside the dustproof shell (301); the second mounting plate (304) is evenly fixed on the outer wall of the dustproof shell (301); and the second bolt (305) is evenly arranged inside the second mounting plate (304).
2. The gear reducer with air cooling and buffer structure according to claim 1, characterized in that: The heat dissipation box (1) comprises a heat dissipation structure (101), wherein the heat dissipation structure (101) comprises a first built-in cavity (1011), a fan (1012) and a connecting column (1013); the first built-in cavity (1011) is arranged inside the heat dissipation structure (101), the fan (1012) is arranged inside the first built-in cavity (1011), and the connecting column (1013) is arranged on the outer wall of the bottom of the fan (1012).
3. The gear reducer with air cooling and buffer structure according to claim 1, characterized in that: The regulating structure (203) comprises a first rotating column (2031), a rotating gear (2032), a first small gear (2033), a first large gear (2034), a rotating block (2035), a second rotating column (2036), a second small gear (2037) and a second large gear (2038); the first rotating column (2031) is arranged inside the gearbox (201); the rotating gears (2032), (2033) and the first large gear (2034) are arranged in sequence on the outer wall of the first rotating column (2031); the rotating block (2035) is fixed to the top of a reserved groove on one side of the gearbox (201); the second rotating column (2036) is arranged below the first rotating column (2031); the second small gear (2037) and the second large gear (2038) are evenly arranged on the outer wall of the second rotating column (2036).
4. The gear reducer with air cooling and buffer structure according to claim 1, characterized in that: The filter screens (302) are distributed at equal intervals on the outer wall of the dustproof housing (301), and the second mounting plate (304) and the second bolt (305) are threadedly connected.
5. The gear reducer with air cooling and buffer structure according to claim 3, characterized in that: One end of the first rotating column (2031) is rotatably connected to the rotating block (2035), the first small gear (2033) is threadedly connected to the second large gear (2038), and the first large gear (2034) is threadedly connected to the second small gear (2037).
6. The gear reducer with air cooling and buffer structure according to claim 1, characterized in that: The buffer structure (4) comprises a slide groove (401), a buffer groove (402), a slide rod (403), a pad (404), a limit groove (405), a spring (406) and a limit column (407); the slide groove (401) is evenly arranged at a corner position inside the heat sink (1); the buffer groove (402) is evenly arranged on the outer wall of the slide groove (401); the slide rod (403) is arranged inside the slide groove (401); the bottom end of the slide rod (403) is fixed with a pad (404); the top end of the slide rod (403) is provided with a limit groove (405); the outer wall of the slide rod (403) is provided with a spring (406); and the limit column (407) is arranged inside the slide groove (401).
7. The gear reducer with air cooling and buffer structure according to claim 6, characterized in that: The sliding groove (401) and the sliding rod (403) are threadedly connected, the limiting groove (405) and the limiting column (407) are slidably connected, and the top end of the limiting column (407) is fixedly connected to the heat dissipation box (1).
Citation Information
Patent Citations
Gear reducer
CN215293534U