LED module structure capable of improving sealing performance

By setting up a capacity expansion part and a rectangular frame at the housing opening of the LED module, and using structures such as screws, nuts and heating wires, the problem of insufficient sealing performance of the existing LED module is solved, achieving a more stable connection and convenient maintain.

CN222527595UActive Publication Date: 2025-02-25ANHUI XINBEN MECHANICAL & ELECTRICAL ENGINEERING CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202421155488.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-25
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing LED modules have shortcomings in sealing and waterproofing performance, and the resin bonding layer is difficult to effectively ensure the stability of component connections, and the process of filling resin is time-consuming and labor-intensive and not easy to fill, which affects the sealing performance.

Method used

By setting a circle of expansion parts at the casing opening of the LED module, a rectangular frame and a lampshade are provided in the expansion part, and a rectangular notch is provided on the outside of the rectangular frame. The screw and nut are used to strengthen the connection between the expansion part and the rectangular frame. The strip grooves and communication holes are used to fill the resin bonding layer and are easy to disassemble by heating wires.

Benefits of technology

It improves the sealing performance and connection stability of the LED module, simplifies the resin filling process, and facilitates subsequent disassembly and maintenance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222527595U_ABST
    Figure CN222527595U_ABST
Patent Text Reader

Abstract

The LED module structure capable of improving the sealing performance comprises a shell used for installing an LED lamp panel, multiple sets of LED lamps are arranged on the LED lamp panel at equal intervals, a circle of expansion part is arranged at an opening of the shell, a rectangular frame is arranged in the expansion part, and a lampshade is arranged in an opening of the rectangular frame; a circle of rectangular notch is formed in the edge angle edge of the outer side of the rectangular frame in a surrounding mode, a screw penetrating through the side wall of the rectangular frame and extending into the rectangular notch is arranged on the side wall of the capacity expansion part, a nut is connected to the tail end of the screw in a threaded mode, a limiting base is arranged on one end face of the nut, and a U-shaped notch for fixing an electric heating wire is formed in one end face of the limiting base. A plurality of circles of strip-shaped grooves communicated with the rectangular notch are formed in the inner side wall of the open end of the capacity expansion part in a surrounding mode, and the strip-shaped grooves and the rectangular notch are filled with resin bonding layers. The sealing waterproof performance of the module is improved, and meanwhile production and processing work of the module is facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of LED modules, and in particular to an LED module structure with improved sealing performance. Background Art

[0002] At present, in recent years, the technology of large-size display screens has developed rapidly, and more and more large-size display screens have appeared around us. Now the large-screen display screens are composed of several LED display modules, so the LED display module is the key to large-size display screens. The existing LED display module mainly includes: a box-shaped back shell that fixes the LED light board, and a plate-shaped lampshade shell that seals the opening of the back shell. The two are buckled together to form a box body, and the circuit board with multiple LEDs is accommodated in the combination, and the light of the LED can be transmitted.

[0003] Specifically, such as the LED module with improved waterproof performance with patent number CN220232660U, or the fixed sealing mechanism of the LED module with patent number CN220020526U, they all have common shortcomings. They all connect the expansion part with the rectangular frame through a resin bonding layer to prevent the two from separating and falling off. However, simply bonding through the resin bonding layer cannot effectively guarantee the connection stability between the above components. At the same time, they all fill liquid resin into a large-volume filling cavity or a storage area such as a receiving groove through a narrow opening for solidification. This makes the operation time-consuming and labor-intensive, and cannot effectively ensure that the above-mentioned area is filled with resin, thereby affecting its subsequent sealing and waterproof performance. Summary of the invention

[0004] The purpose of the present invention is to provide an LED module structure with improved sealing performance.

[0005] The technical problem of the present invention is mainly solved by the following technical solutions:

[0006] An LED module structure with improved sealing performance includes a housing for mounting an LED light board, wherein a plurality of groups of LED lights are equidistantly arranged on the LED light board:

[0007] The shell opening is provided with a circle of expansion part, wherein a rectangular frame is provided in the expansion part, and a lampshade is provided in the opening of the rectangular frame;

[0008] A circle of rectangular notches is arranged around the outer corner edges of the rectangular frame, wherein a screw is arranged on the side wall of the expansion part, which penetrates the side wall of the rectangular frame and extends into the rectangular notch, and a nut is threadedly connected to the end of the screw, and a limiting seat is arranged on one end face of the nut, wherein a U-shaped notch for fixing the electric heating wire is arranged on one end face of the limiting seat, and a plurality of circles of strip grooves connected with the rectangular notch are arranged around the inner side wall of the opening end of the expansion part, wherein the strip grooves and the rectangular notch are both filled with a resin bonding layer, and a plurality of groups of connecting holes connected with the strip grooves are also arranged on the side wall of the expansion part, and sealing plugs are arranged in the connecting holes.

[0009] Preferably, the diameter of the limiting seat is larger than the diameter of the nut, wherein the limiting seat is in a truncated cone-shaped structure, and the maximum diameter end of the limiting seat is fixedly connected to the end face of the nut.

[0010] Preferably, elastic protrusions pressing against the heating wire are arranged on both side walls of the U-shaped notch, wherein a slot for accommodating one end of the elastic protrusion is arranged on the side wall of the U-shaped notch.

[0011] Preferably, a through hole for the screw to pass through is provided on the side wall of the rectangular frame, wherein a circle of groove I is arranged around the side wall of the rectangular notch outside the through hole, and a rubber sealing ring I is arranged in the groove I, and the side wall of the nut is pressed against the end face of the sealing ring I.

[0012] Preferably, two groups of grooves II are arranged around the side wall of the expansion part, wherein the screw is located on the side wall of the expansion part between the two groups of grooves II, and a sealing ring II is arranged in the groove II, wherein the side wall of the rectangular frame presses against the end face of the sealing ring II.

[0013] Preferably, the limiting seat is located in the rectangular notch, and one end of the heating wire extends to the outside of the rectangular frame.

[0014] The beneficial effects of the present invention are as follows: the present invention uses nuts and screws to strengthen the connection stability between the expansion part and the rectangular frame, and the open rectangular notch at one end has a large opening, so it is convenient to pour glue through it to condense into a resin bonding layer during subsequent sealing. While sealing the gap between the rectangular frame and the expansion part, it also improves the connection stability between the two, and the heating wire operation also facilitates the disassembly work between the rectangular frame and the expansion part. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the present invention;

[0016] Figure 2 yes Figure 1 Enlarged view of point A in the middle.

[0017] In the figure: 1. shell, 2. LED light board, 3. LED lamp, 4. expansion part, 5. rectangular frame, 6. lampshade, 7. rectangular notch, 8. screw, 9. nut, 10. limit seat, 11. U-shaped notch, 12. heating wire, 13. strip groove, 14. resin bonding layer, 15. protrusion. DETAILED DESCRIPTION

[0018] The following are examples and the attached Figure 1-2 , the technical solution of the present invention is further specifically described.

[0019] An LED module structure with improved sealing performance includes a housing 1 for mounting an LED light board 2, wherein a plurality of groups of LED lights 3 are equidistantly arranged on the LED light board 2:

[0020] The housing 1 is provided with a circle of expansion portion 4 at the opening, wherein a rectangular frame 5 is provided inside the expansion portion 4, and a lampshade 6 is provided inside the opening of the rectangular frame 5;

[0021] A circle of rectangular notches 7 are arranged around the outer corner edges of the rectangular frame 5, wherein a screw 8 penetrating through the side wall of the rectangular frame 5 and extending into the rectangular notch 7 is arranged on the side wall of the expansion portion 4, and a nut 9 is screwed to the end of the screw 8, and a limit seat 10 is arranged on one end surface of the nut 9, wherein a U-shaped notch 11 for fixing the electric heating wire 12 is arranged on one end surface of the limit seat 10;

[0022] The inner side wall of the open end of the expansion portion 4 is surrounded by a plurality of strip grooves 13 connected with the rectangular notch 7, wherein the strip grooves 13 and the rectangular notch 7 are both filled with a resin bonding layer 14, and the side wall of the expansion portion 4 is also provided with a plurality of groups of connecting holes (not shown) connected with the strip grooves 13, and sealing plugs (not shown) are provided in the connecting holes.

[0023] In this embodiment, the diameter of the limiting seat 10 is greater than the diameter of the nut 9 , wherein the limiting seat 10 is a truncated cone structure, and the largest diameter end of the limiting seat 10 is fixedly connected to the end face of the nut 9 .

[0024] like Figure 2 As shown, elastic protrusions 15 are provided on both side walls of the U-shaped notch 11 to press against the heating wire 12, wherein a slot for accommodating one end of the elastic protrusion 15 is provided on the side wall of the U-shaped notch 11. During installation, the heating wire 12 presses the protrusion 15 to deform it, so that the heating wire 12 slides into the bottom of the U-shaped notch 11, and then the stretched protrusion 15 clamps the heating wire 12 to prevent it from sliding out, thereby fixing the heating wire 12 so as to facilitate the subsequent easy pouring of resin.

[0025] In this embodiment, a through hole for the screw 8 to pass through is provided on the side wall of the rectangular frame 5, wherein a circle of grooves I (not shown) are provided around the side wall of the rectangular notch 7 outside the through hole, and a rubber sealing ring I (not shown) is provided in the groove I, and the side wall of the nut 9 is pressed against the end face of the sealing ring I. The sealing ring I prevents liquid from flowing into the through hole through the gap between the nut 9 and the side wall of the rectangular notch 7.

[0026] In this embodiment, two groups of grooves II (not shown) are arranged around the side wall of the expansion part 4, wherein the screw 8 is located on the side wall of the expansion part 4 between the two groups of grooves II, and a sealing ring II (not shown) is arranged in the groove II, wherein the side wall of the rectangular frame 5 is pressed against the end face of the sealing ring II. The sealing ring II prevents liquid from seeping into the housing 1 from the gap between the expansion part 4 and the rectangular frame 5.

[0027] In this embodiment, the limiting seat 10 is located in the rectangular notch 7 , and one end of the heating wire 12 extends to the outside of the rectangular frame 5 .

[0028] It should be noted that the present invention is an LED module structure with improved sealing performance, and each component is a universal standard part or a component known to technical personnel in this field, and its structure and principle can be known to technical personnel through technical manuals or through conventional experimental methods.

[0029] When in use, the rectangular frame 5 is placed in the expansion part 4 so that the lampshade 6 seals the opening of the shell 1, and then the LED lamp board 2 is sealed in the shell 1. At this time, the screw 8 passes through the through hole and slides into the rectangular notch 7. Then, the nut 9 is installed on the screw 8 in the rectangular notch 7 to lock and fix it to prevent the expansion part 4 from separating from the rectangular frame 5. The limit seat 10 seals the opening of one end of the nut 9, and the gap between the other end of the nut 9 and the side wall of the rectangular notch 7 is sealed by the sealing ring I to prevent subsequent resin from penetrating into the above-mentioned gap or opening and affecting the subsequent disassembly of the nut 9;

[0030] Next, after inserting the heating wire 12 into the U-shaped notch 11, the module is laid flat with the expansion portion 4 opening facing upwards. At this time, the rectangular notch 7 and the strip groove 13 can be filled with glue through the rectangular notch 7 opening and condensed into a resin bonding layer 14, thereby bonding and fixing the rectangular frame 5 in the expansion portion 4, and sealing the gap between the two, preventing liquid from penetrating into the housing 1 through the gap between the two and contacting the LED light board 2, thereby improving its waterproof safety;

[0031] When the resin bonding layer 14 is formed, the resin bonding layer 14 is hung by the strip groove 13 and the limit seat 10 to prevent it from slipping out of the rectangular notch 7 and the strip groove 13. When the rectangular frame 5 needs to be removed, the heating wire 12 works to melt the resin bonding layer 14 in the rectangular notch 7 so that it can be poured out through the opening of the rectangular notch 7. Finally, the nut 9 is removed to remove the rectangular frame 5 from the expansion part 4 to facilitate disassembly. When the resin bonding layer 14 in the strip groove 13 is melted, the sealing plug can be pulled out to allow the liquid to flow out from the connecting hole. If the resin in the strip groove 13 is not dissolved and the rectangular frame 5 has been removed from the expansion part 4, the resin in the strip groove 13 can be squeezed by inserting a tool through the connecting port to separate it from the side wall of the strip groove 13 and then taken out.

[0032] The present invention uses a nut 9 and a screw 8 to strengthen the connection stability between the expansion part 4 and the rectangular frame 5, and the open rectangular notch 7 at one end has a large opening, so it is convenient to inject glue through it to condense into a resin bonding layer 14 during subsequent sealing. While sealing the gap between the rectangular frame 5 and the expansion part 4, it also improves the connection stability between the two, and the heating wire 12 also facilitates the disassembly work between the rectangular frame 5 and the expansion part 4.

[0033] The present invention is described in detail above, but the contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of application of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. An LED module structure with improved sealing performance, comprising a housing for mounting an LED light board, wherein a plurality of groups of LED lights are equidistantly arranged on the LED light board, characterized in that: The shell opening is provided with a circle of expansion part, wherein a rectangular frame is provided in the expansion part, and a lampshade is provided in the opening of the rectangular frame; A circle of rectangular notches is arranged around the outer corner edges of the rectangular frame, wherein a screw is arranged on the side wall of the expansion part, which penetrates the side wall of the rectangular frame and extends into the rectangular notch, and a nut is threadedly connected to the end of the screw, and a limiting seat is arranged on one end face of the nut, wherein a U-shaped notch for fixing the electric heating wire is arranged on one end face of the limiting seat, and a plurality of circles of strip grooves connected with the rectangular notch are arranged around the inner side wall of the opening end of the expansion part, wherein the strip grooves and the rectangular notch are both filled with a resin bonding layer, and a plurality of groups of connecting holes connected with the strip grooves are also arranged on the side wall of the expansion part, and sealing plugs are arranged in the connecting holes.

2. The LED module structure with improved sealing performance according to claim 1, characterized in that: The diameter of the limiting seat is greater than the diameter of the nut, wherein the limiting seat is in a truncated cone structure, and the maximum diameter end of the limiting seat is fixedly connected to the end face of the nut.

3. The LED module structure with improved sealing performance according to claim 1, characterized in that: The two side walls of the U-shaped notch are provided with elastic protrusions pressed against the heating wire, wherein the side walls of the U-shaped notch are provided with a slot for accommodating one end of the elastic protrusion.

4. The LED module structure with improved sealing performance according to claim 1, characterized in that: The side wall of the rectangular frame is provided with a through hole for the screw to pass through, wherein a circle of groove I is arranged around the side wall of the rectangular notch outside the through hole, and a rubber sealing ring I is arranged in the groove I, and the side wall of the nut is pressed against the end face of the sealing ring I.

5. The LED module structure with improved sealing performance according to claim 1, characterized in that: Two groups of grooves II are arranged around the side wall of the expansion part, wherein the screw is located on the side wall of the expansion part between the two groups of grooves II, and a sealing ring II is arranged in the groove II, wherein the side wall of the rectangular frame presses against the end face of the sealing ring II.

6. The LED module structure with improved sealing performance according to claim 1, characterized in that: The limiting seat is located in the rectangular notch, and one end of the heating wire extends to the outside of the rectangular frame.

Citation Information

Patent Citations

  • Fixing and sealing mechanism of LED module

    CN220020526U

  • LED module capable of improving waterproofness

    CN220232660U