Automatic furnace lining push-out system

By designing structures such as lifting rings, fixing plates and slide chutes in the automatic lining rollout system, the problem of inconvenient lifting cylinders during installation and manual straightening is solved, and a more efficient and stable lining rollouting process is achieved.

CN222528318UActive Publication Date: 2025-02-25HUIXIAN HENGFENG ELECTRONIC CO LTD
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Patent Information

Application Number
CN202421337514.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-25
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

When installing the existing furnace lining push-out system, the push-out cylinder is not convenient for lifting, and it needs to be manually straightened to ensure it is concentric with the through hole, which makes the installation time-consuming and labor-intensive.

Method used

An automatic furnace lining push-out system is designed. By opening blind holes on the top plate and through holes at the bottom of the furnace body, the lifting and stable positioning of the telescopic cylinder is achieved by using the cooperation of the lifting ring and the fixing plate. At the same time, through the design of the slide chute and slider, the hook claws can stably hook the connecting rod, avoiding the need for manual straightening.

Benefits of technology

This system makes the lifting and installation of telescopic cylinders more convenient, reduces the time and effort of manual operation, and improves the efficiency and stability of the furnace lining rolling process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal smelting, in particular to an automatic furnace lining pushing-out system. Comprising a furnace body, a furnace lining is installed in the furnace body, a top plate is embedded and fixed to the bottom of the furnace lining, a blind hole is formed in the top plate, a through hole is formed in the bottom of the furnace body, lug plates are fixed to the positions, on the two sides of the through hole, of the lower end of the furnace body, mounting grooves are formed in the lug plates, and the two lug plates are fixedly connected through a connecting rod; the pin rod is located in the heating installation groove in one side of the pin rod, a fixing plate is fixed to a telescopic rod of the telescopic cylinder, a hanging ring corresponding to the blind hole is fixed to the fixing plate, and a hook claw is arranged on a cylinder body of the telescopic cylinder in a sliding mode and hooked to the connecting rod. According to the telescopic cylinder hoisting device, the telescopic cylinder can be conveniently hoisted through the hoisting ring, the telescopic cylinder can enter the position between the two lug plates in a vertical state in the hoisting process, after the telescopic cylinder rotates by 90 degrees, the hook claw is moved, the hook claw can hook the connecting rod, and then the telescopic cylinder is stabilized.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal smelting, in particular to an automatic furnace lining pushing-out system. Background Art

[0002] When an electric furnace is in use, it is necessary to build a lining inside the furnace body as a protective wall of the furnace to protect the furnace body from wear and corrosion, to prevent leakage of molten material inside the furnace body, to improve the quality of metal smelting, and to increase the life of the furnace. The lining will wear and become thinner during the use of the furnace, and the performance of the lining will also decline due to slag. In order to prevent coil damage or furnace leakage accidents caused by the decline in the performance of the lining, the lining needs to be replaced regularly. Before replacing the lining, the lining needs to be pushed out from the bottom of the furnace together with the slag.

[0003] The patent document with application number CN202221392372.X discloses an induction furnace lining ejection device, including a connecting mechanism, which includes a sleeve and a positioning seat. A circular slot is provided on the outer wall of the furnace bottom of the furnace body, the slot is connected to the embedded slot, the sleeve is inserted in the slot, and the outer wall of the sleeve is welded and fixed to the inner wall of the slot, and the positioning seat is integrally formed at the end of the sleeve away from the furnace body. In this embodiment, the positioning seat is a square block, and a positioning slot is provided on the side wall of the positioning seat away from the furnace body. A through hole is provided on the inner wall of the positioning slot close to the furnace body, and the through hole is coaxial with the slot. The cylinder barrel at one end of the piston rod of the ejection cylinder is installed in the positioning slot, and the piston rod of the ejection cylinder is connected to the ejection block through the through hole and the sleeve. The positioning seat is different from the positioning groove and has a limiting groove running through the side wall. The limiting groove is connected to the positioning groove. The limiting groove includes a mounting portion and a limiting portion. The mounting portion is opened close to the furnace body, and the limiting portion is opened at the bottom of the mounting portion away from the furnace body. The limiting portion is a semicircular groove. The limiting columns are integrally formed on both sides of the outer wall of the cylinder barrel of the push-out oil cylinder. The limiting columns pass through the mounting portion and are clamped in the limiting portion, and have an interference fit with the limiting portion, thereby realizing the detachable fixation of the push-out oil cylinder and the connecting mechanism. In this technical solution, it is inconvenient to hoist the push-out oil cylinder during installation. When the magnetic part is separated from the push-out block, the push-out oil cylinder will rotate around the limiting axis, thereby causing the push-out oil cylinder to be non-concentric with the penetration hole, so that the push-out oil cylinder needs to be manually straightened when the telescopic cylinder of the push-out oil cylinder retracts.

[0004] The patent document with application number CN201921074519.9 discloses a furnace lining push-out mechanism assembly that can be quickly disassembled and assembled. The furnace lining push-out mechanism assembly that can be quickly disassembled and assembled connects the furnace lining push-out mechanism with the furnace lining push-out port, eliminating the interconnection operation between the pin shaft connection hole and the pin shaft screw. The connection is convenient, efficient and easy to operate. At the same time, it avoids the structural jamming phenomenon caused by thermal deformation between the connection structures, greatly improving the efficiency of the furnace lining push-out operation and the overall efficiency of production. However, during installation, the connector needs to be clamped in the plug interface, and the push-out mechanism needs to be manually straightened for installation, which is time-consuming and laborious. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide an automatic furnace lining pushing system which can effectively position the telescopic cylinder and facilitate the installation of the telescopic cylinder.

[0006] In order to achieve the above purpose, the technical solution provided by the utility model is:

[0007] The automatic furnace lining pushing-out system comprises a furnace body, a furnace lining is installed in the furnace body, a top plate is inlaid and fixed on the bottom of the furnace lining, a blind hole is opened on the top plate, a through hole concentric with the top plate is opened on the bottom of the furnace body, the through hole is connected with the blind hole, ear plates are fixed to the lower ends of the furnace body on both sides of the through hole, and mounting grooves are opened on the ear plates, the mounting grooves comprise mounting sections whose length direction is perpendicular to the axial direction of the furnace body and a clamping section whose length direction is parallel to the axial direction of the furnace body, the two ear plates are fixedly connected by a connecting rod, the connecting rod is located above the telescopic cylinder, the mounting section of the mounting groove is located between the furnace body and the connecting rod, two pins are fixed on the cylinder body of the telescopic cylinder, the pins are located in the clamping section of the mounting groove on one side thereof, the telescopic cylinder is concentric with the through hole, a fixing plate is fixed on the telescopic rod of the telescopic cylinder, a lifting ring corresponding to the blind hole is fixed on the fixing plate, a hook claw is slidably arranged on the cylinder body of the telescopic cylinder, and the hook claw is hooked on the connecting rod.

[0008] Specifically, a slide groove is provided on the cylinder body of the telescopic cylinder, the length direction of the slide groove is parallel to the axial direction of the telescopic cylinder, a sliding block is slidably engaged in the slide groove, and a hook claw is fixed on the sliding block.

[0009] Specifically, the hook includes a connecting section whose length direction is perpendicular to the axial direction of the telescopic cylinder and a stabilizing section whose length direction is parallel to the axial direction of the telescopic cylinder. The connecting section is fixedly connected to the slider, the connecting rod is located between the stabilizing section and the telescopic cylinder, and the stabilizing section is in contact with the connecting rod.

[0010] Specifically, the top plate, the blind hole and the through hole are concentric.

[0011] Specifically, a locking screw is threadedly connected to the sliding block, and the locking screw is tightly pressed against the groove wall of the sliding groove.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model facilitates the hoisting of the telescopic cylinder by arranging a lifting ring. During hoisting, the telescopic cylinder can be placed in a vertical state between the two ear plates, so that after the telescopic cylinder is rotated 90 degrees and the hook is moved, the hook can hook the connecting rod, thereby stabilizing the telescopic cylinder.

[0014] 2. By setting the blind hole, the lifting ring can be located in the blind hole when the fixing plate is pressed against the top plate, and the furnace lining can be pushed out of the furnace body through the fixing plate and the top plate.

[0015] 3. After the telescopic cylinder is started, it has good stability during the process of ejecting the furnace lining. After the furnace lining is ejected, it is convenient to retract and restore the telescopic rod of the telescopic cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Schematic diagram of this launch system.

[0017] Figure 2 This is a cross-sectional view of the launch system.

[0018] The names of the parts in the attached drawings are:

[0019] 1 Furnace body

[0020] 2 Ear Plates

[0021] 3 Mounting slots

[0022] 4 Connecting rod

[0023] 5 Through holes

[0024] 6 Top Plate

[0025] 7 Blind holes

[0026] 8 Telescopic cylinder

[0027] 9 Pin

[0028] 10 Fixing plate

[0029] 11 Rings

[0030] 12 Chute

[0031] 13 Sliders

[0032] 14 Hook

[0033] 15 Furnace lining. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0035] Example 1: Reference Figure 1-Figure 2 As shown, the automatic lining ejection system comprises a furnace body 1, a furnace lining 15 is installed in the furnace body 1, a top plate 6 is inlaid and fixed at the bottom of the furnace lining 15, a blind hole 7 is provided on the top plate 6, a through hole 5 concentric with the top plate 6 is provided at the bottom of the furnace body 1, and the through hole 5 is connected with the blind hole 7. The top plate 6, the blind hole 7 and the through hole 5 are concentric.

[0036] Ear plates 2 are fixed to the lower end of the furnace body 1 on both sides of the through hole 5, and mounting grooves 3 are provided on the ear plates 2. The mounting grooves 3 include a mounting section whose length direction is perpendicular to the axial direction of the furnace body 1 and a clamping section whose length direction is parallel to the axial direction of the furnace body 1. The two ear plates 2 are fixedly connected by a connecting rod 4, and the connecting rod 4 is located above the telescopic cylinder 8. The mounting section of the mounting groove 3 is located between the furnace body 1 and the connecting rod 4.

[0037] Two pins 9 are fixed on the cylinder body of the telescopic cylinder 8, and the pins 9 are located in the clamping section of the mounting groove 3 on one side thereof. The telescopic cylinder 8 is concentric with the through hole 5, and a fixing plate 10 is fixed on the telescopic rod of the telescopic cylinder 8, and a lifting ring 11 corresponding to the blind hole 7 is fixed on the fixing plate 10.

[0038] A hook 14 is slidably provided on the cylinder body of the telescopic cylinder 8, and the hook 14 is hooked on the connecting rod 4. Specifically, a slide groove 12 is provided on the cylinder body of the telescopic cylinder 8, and the length direction of the slide groove 12 is parallel to the axial direction of the telescopic cylinder 8. A slider 13 is slidably engaged in the slide groove 12, and the hook 14 is fixed on the slider 13.

[0039] The hook 14 includes a connecting section whose length direction is perpendicular to the axial direction of the telescopic cylinder 8 and a stabilizing section whose length direction is parallel to the axial direction of the telescopic cylinder 8. The connecting section is fixedly connected to the slider 13, and the connecting rod 4 is located between the stabilizing section and the telescopic cylinder 8, and the stabilizing section is in contact with the connecting rod 4.

[0040] When the furnace lining 15 needs to be ejected, the furnace body 1 is rotated until the axis is parallel to the horizontal plane. Then the telescopic cylinder 8 is lifted by the cooperation of the lifting equipment and the lifting ring 11. After being lifted, the telescopic cylinder 8 is in a vertical state. Then the telescopic cylinder 8 is moved by the lifting equipment, and the lower end of the telescopic cylinder 8 passes through between the two ear plates 2 and then moves downward. The pin rod 9 enters the clamping section of the mounting groove 3 through the mounting section of the mounting groove 3. Then the telescopic cylinder 8 is rotated 90 degrees around the pin rod 9. After the telescopic cylinder 8 is rotated 90 degrees around the pin rod 9, the telescopic cylinder 8 is concentric with the through hole 5. Move the slider 13 and the hook 14 so that the hook 14 hooks the connecting rod 4, thereby stabilizing the telescopic cylinder 8.

[0041] Start the telescopic cylinder 8 so that the telescopic rod of the telescopic cylinder 8 drives the fixed plate 10 and the lifting ring 11 to move toward the furnace lining 15. When the fixed plate 10 and the lifting ring 11 pass through the through hole 5, the fixed plate 10 contacts the top plate 6, and the lifting ring 11 is located in the blind hole 7. The telescopic rod of the telescopic cylinder 8 is continued to be extended to push the furnace lining 15 out of the furnace body 1.

[0042] Embodiment 2: Based on Embodiment 1, a locking screw is threadedly connected to the slider 13, and the locking screw is pressed against the wall of the slide slot 12. In order to keep the hook 14 hooked to the connecting rod 4 continuously, the slider 13 is fixed in the slide slot 12 by the locking screw, so that the hook 14 can be positioned, and the hook 14 can be hooked to the connecting rod 4 continuously.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A furnace lining automatic ejection system, comprising a furnace body (1), a furnace lining (15) being installed in the furnace body (1), characterized in that: A top plate (6) is inlaid and fixed at the bottom of the furnace lining (15), a blind hole (7) is provided on the top plate (6), a through hole (5) concentric with the top plate (6) is provided at the bottom of the furnace body (1), the through hole (5) is communicated with the blind hole (7), ear plates (2) are fixed to the lower end of the furnace body (1) on both sides of the through hole (5), mounting grooves (3) are provided on the ear plates (2), the mounting grooves (3) include mounting sections with a length direction perpendicular to the axial direction of the furnace body (1) and a clamping section with a length direction parallel to the axial direction of the furnace body (1), the two ear plates (2) are fixedly connected by a connecting rod (4), and the connecting rod (4) is located above the telescopic cylinder (8), the mounting section of the mounting groove (3) is located between the furnace body (1) and the connecting rod (4), two pins (9) are fixed on the cylinder body of the telescopic cylinder (8), the pins (9) are located in the clamping section of the mounting groove (3) on one side thereof, the telescopic cylinder (8) is concentric with the through hole (5), a fixing plate (10) is fixed on the telescopic rod of the telescopic cylinder (8), a lifting ring (11) corresponding to the blind hole (7) is fixed on the fixing plate (10), a hook (14) is slidably provided on the cylinder body of the telescopic cylinder (8), and the hook (14) is hooked on the connecting rod (4).

2. The automatic lining ejection system according to claim 1, characterized in that: A slide groove (12) is provided on the cylinder body of the telescopic cylinder (8), the length direction of the slide groove (12) is parallel to the axial direction of the telescopic cylinder (8), a slider (13) is slidably engaged in the slide groove (12), and a hook (14) is fixed on the slider (13).

3. The automatic lining ejection system according to claim 2 is characterized in that: The hook (14) comprises a connecting section whose length direction is perpendicular to the axial direction of the telescopic cylinder (8) and a stabilizing section whose length direction is parallel to the axial direction of the telescopic cylinder (8); the connecting section is fixedly connected to the slider (13); the connecting rod (4) is located between the stabilizing section and the telescopic cylinder (8); and the stabilizing section is in contact with the connecting rod (4).

4. The automatic lining ejection system according to claim 1, characterized in that: The top plate (6), the blind hole (7) and the through hole (5) are concentric.

5. The automatic lining ejection system according to claim 2, characterized in that: The slider (13) is threadedly connected with a locking screw, which is pressed tightly against the groove wall of the sliding groove (12).

Citation Information

Patent Citations

  • Furnace lining push-out mechanism assembly capable of being quickly disassembled and assembled

    CN210569979U

  • Furnace lining push-out device of electric induction furnace

    CN217686611U