Trolley type resistance furnace capable of keeping temperature constant

By introducing lifting and closing adjustment components into the trolley-type resistor furnace and combining the temperature monitoring components, the problems of labor-intensive operation and insufficient temperature monitoring in the prior art are solved, and the convenient operation and constant temperature of the resistor furnace are achieved.

CN222635184UActive Publication Date: 2025-03-18丹阳市华信工业电炉有限公司
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Patent Information

Application Number
CN202421112555.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-03-18
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing trolley-type resistor furnace is laborious to operate on the door panel opening and closing control, and cannot achieve temperature compensation and real-time temperature monitoring, resulting in poor insulation effect.

Method used

A trolley-type resistor furnace including lifting and lowering adjustment components and opening and closing adjustment components is designed. The door panel is easily lifted and closed by adjusting the motor and lead screw, and is equipped with a temperature monitoring component to monitor and adjust the temperature in real time.

Benefits of technology

It realizes convenient operation of the door panel and real-time temperature monitoring, improves the operation simplicity, convenience and stability of the resistor furnace, and ensures the constant temperature and heating effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of trolley type resistance furnaces, and particularly relates to a trolley type resistance furnace capable of keeping temperature constant, which comprises a resistance furnace, a trolley, a door plate, a support frame, a lifting adjusting component, an opening and closing adjusting component, a heating component, a convection component and a temperature monitoring component, a plurality of wheels mounted on the track in a rolling manner are arranged at the bottom of the trolley, and the door plate is mounted on the resistance furnace in a sealing and sliding manner. The electric resistance furnace is reasonable in design, easy to operate and convenient to use, the control door plate can be lifted, opened and closed conveniently in a labor-saving mode, workpieces in the electric resistance furnace can be taken conveniently, meanwhile, the temperature in the electric resistance furnace can be monitored in real time, heat compensation can be carried out when needed, the temperature in the electric resistance furnace can be kept uniform, and the electric resistance furnace is prevented from being damaged. And the condition of large local temperature difference is avoided, and the device has the advantages of high stability and good heating effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of trolley type resistance furnaces, in particular to a trolley type resistance furnace capable of maintaining a constant temperature. Background Art

[0002] In existing resistance furnace technology, in order to ensure the processing quality and efficiency of workpieces in the furnace, it is usually necessary to keep the temperature in the furnace constant.

[0003] Referring to the existing authorized announcement number CN 215930523 U "a trolley-type resistance furnace for maintaining constant temperature", it includes a resistance furnace body, a heat preservation layer is fixedly arranged on the inner wall of the resistance furnace body, heating resistors are arranged on the inner walls of both sides, the rear inner wall and the top surface of the resistance furnace body, a pad is fixedly arranged on the bottom surface of the resistance furnace body, slide grooves are opened at the front end of the resistance furnace body on both sides, slide bars are slidably arranged inside the two slide grooves, and sealing doors are fixedly arranged at the front ends of the two slide bars, a rotating seat is fixedly arranged at the center of the upper end surface of the sealing door, and a screw is rotatably connected to the upper end of the rotating seat, and synchronous telescopic rods are fixedly arranged on both sides of the upper end surface of the resistance furnace body near the front end, which has the advantages of strong heat preservation ability, easy opening of the sealed door, and high stability, and solves the shortcomings of the traditional resistance furnace that the resistance door is opened and closed by telescopic, which is unstable and inconvenient to operate.

[0004] However, the above-mentioned disclosed patent still has at least the following deficiencies in actual use. First, the opening and closing control of the door panel is directly achieved by controlling the rotation of the screw, which is relatively laborious to operate. At the same time, it can only achieve a better sealing state to achieve heat preservation when the door panel is closed, and does not have the effect of temperature compensation and real-time temperature monitoring. Therefore, the utility model proposes a trolley-type resistance furnace that maintains a constant temperature to solve the above problems.

[0005] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content

[0006] The purpose of the utility model is to solve the shortcomings mentioned in the above background technology and to propose a trolley-type resistance furnace that keeps a constant temperature.

[0007] The above technical purpose of the utility model is achieved through the following technical solutions: a trolley-type resistance furnace for maintaining a constant temperature, comprising a resistance furnace, a trolley, a door panel, a support frame, a lifting and lowering adjustment component, an opening and closing adjustment component, a heating component, a convection component and a temperature monitoring component;

[0008] A track is provided at the bottom of the resistance furnace, a plurality of wheels rollingly installed on the track are provided at the bottom of the trolley, the door panel is sealingly and slidably installed on the resistance furnace, an insulation layer is fixedly installed on the inner side of the door panel and the inner wall of the resistance furnace, the support frame is fixedly installed on the top of the resistance furnace, the opening and closing adjustment component and the lifting and lowering adjustment component are both arranged on the support frame and the top of the resistance furnace, and the opening and closing adjustment component and the lifting and lowering adjustment component are connected, the convection component and the temperature monitoring component are both arranged on the resistance furnace, the heating component is arranged on the trolley, and the temperature monitoring component is connected to the convection component and the heating component.

[0009] Preferably, the lifting and adjusting assembly includes a lifting plate, two fixed pulleys, a movable pulley, two support plates, a guide column and a steel cable. The guide column is vertically fixedly installed on the support frame and the resistance furnace, the lifting plate is slidably installed on the guide column, two support plates are fixedly installed on the top side of the lifting plate, the same movable pulley is rotatably installed on the two support plates, two fixed pulleys are rotatably installed on the support frame, a steel cable is fixedly installed on the top side of the door panel, and the steel cable is fixedly installed on the support frame after passing through the two fixed pulleys and the movable pulley.

[0010] Preferably, the opening and closing adjustment component includes an adjusting motor and a screw. The adjusting motor is fixedly mounted on the support frame. The output shaft of the adjusting motor is axially fixedly connected with a screw, and the bottom end of the screw is rotatably mounted on the top of the resistance furnace. The screw is threadedly connected to the lifting plate.

[0011] Preferably, the heating assembly includes an electric heating plate and a heat conducting plate, and a mounting groove is opened on the top side of the trolley, in which the heat conducting plate and the electric heating plate are fixedly installed in sequence from top to bottom, and the top side of the heat conducting plate is flush with the top side of the trolley.

[0012] Preferably, the convection assembly includes two conveying pipes and two fans. The two fans are fixedly installed on the rear side of the resistance furnace. The air outlets of the two fans are connected to the resistance furnace. The air inlets of the two fans are fixedly installed with conveying pipes. The ends of the two conveying pipes away from the fans extend to the top of the resistance furnace and are connected to the resistance furnace.

[0013] Preferably, the temperature monitoring component includes a control panel and multiple temperature sensors. The control panel is fixedly installed on the front side of the resistance furnace, and the multiple temperature sensors are fixedly installed on the inner wall of the resistance furnace. The multiple temperature sensors are all electrically connected to the control panel, and the fan and the heating plate are both electrically connected to the control panel through a controller.

[0014] Preferably, a plurality of temperature sensors are respectively arranged at different height positions at the front, back and left sides of the inner wall of the resistance furnace.

[0015] The beneficial effects of the utility model are:

[0016] The opening and closing adjustment component and the lifting and closing adjustment component can facilitate the lifting and opening and closing operations of the door panel, so as to facilitate the removal of the workpiece in the resistance furnace and facilitate the trolley to enter and exit the resistance furnace. The heat loss in the resistance furnace can be reduced by the provided insulation layer. The provided heating component can heat the workpiece in the resistance furnace when needed. The provided convection component can accelerate the air convection in the resistance furnace, so as to avoid the situation where the temperature at different heights in the resistance furnace is large. The provided temperature monitoring component can facilitate real-time monitoring of the temperature in the resistance furnace, so as to facilitate the adjustment of the temperature in the resistance furnace when the temperature deviates from the required temperature. It has the advantages of simple operation, easy use, high stability and good heating effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a three-dimensional structural schematic diagram of a trolley-type resistance furnace for maintaining a constant temperature proposed by the utility model;

[0019] Figure 2 This is a schematic cross-sectional view of a trolley-type resistance furnace for maintaining a constant temperature proposed by the utility model;

[0020] Figure 3 This is a partial three-dimensional structural schematic diagram of a trolley-type resistance furnace for maintaining a constant temperature proposed by the utility model;

[0021] Figure 4 The utility model provides a three-dimensional structural schematic diagram of a conveying pipe and a fan part in a trolley-type resistance furnace for maintaining a constant temperature.

[0022] In the figure: 1. resistance furnace; 101. insulation layer; 11. track; 2. trolley; 21. wheel; 22. electric heating plate; 23. heat conducting plate; 3. temperature sensor; 31. control panel; 4. conveying pipe; 41. fan; 5. door panel; 6. support frame; 61. guide column; 62. lifting plate; 63. fixed pulley; 64. support plate; 65. movable pulley; 66. steel cable; 7. adjusting motor; 71. screw. DETAILED DESCRIPTION

[0023] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Reference Figure 1-4 , a trolley-type resistance furnace that maintains a constant temperature, comprising

[0025] A resistance furnace 1, an insulation layer 101 is fixedly installed on the inner wall of the resistance furnace 1 and the inner side of the door panel 5, a track 11 is fixedly installed on the bottom of the resistance furnace 1, a trolley 2 is slidably installed on the track 11, a wheel 21 is fixedly installed on the bottom of the trolley 2, the wheel 21 is adapted to the track 11, an electric heating plate 22 and a heat conducting plate 23 are fixedly installed on the top side of the trolley 2, the heat conducting plate 23 is located above the electric heating plate 22, and the top side of the heat conducting plate 23 is flush with the top side of the trolley 2, so as to heat the workpiece by heat radiation or thermally compensate the temperature in the resistance furnace 1.

[0026] A door panel 5 is sealingly and slidingly installed on the front side of the resistance furnace 1, and a support frame 6 is fixedly installed on the top of the resistance furnace 1, and a lifting and adjusting component and an opening and closing adjusting component for controlling the lifting and opening of the door panel 5 are provided on the support frame 6. The lifting and adjusting component and the opening and closing adjusting component can facilitate the lifting and opening and closing operations of the door panel 5, thereby facilitating the removal of workpieces in the resistance furnace 1 and facilitating the trolley 2 to enter and exit the resistance furnace 1, which has the advantages of simple operation and easy use.

[0027] In the present embodiment, specifically, the lifting and lowering adjustment assembly includes a lifting plate 62, two fixed pulleys 63, a movable pulley 65, two support plates 64, a guide column 61 and a steel cable 66. The guide column 61 is vertically fixedly installed on the support frame 6 and the resistance furnace 1, and the lifting plate 62 is slidably installed on the guide column 61. Two support plates 64 are fixedly installed on the top side of the lifting plate 62, and the same movable pulley 65 is rotatably installed on the two support plates 64. Two fixed pulleys 63 are rotatably installed on the support frame 6, and a steel cable 66 is fixedly installed on the top side of the door panel 5. The steel cable 66 is fixedly installed on the support frame 6 after passing through the two fixed pulleys 63 and the movable pulley 65, so that the door panel 5 can be controlled to be lifted and lowered when the lifting plate 62 slides along the guide column 61. At the same time, the design of the fixed pulley 63 and the movable pulley 65 can save the force required to pull the door panel 5 upward, thereby facilitating the lifting and lowering operation of the door panel 5.

[0028] In this embodiment, the opening and closing adjustment component includes an adjusting motor 7 and a screw 71. The adjusting motor 7 is fixedly installed on the support frame 6. The screw 71 is axially fixedly connected to the output shaft of the adjusting motor 7, and the bottom end of the screw 71 is rotatably installed on the top of the resistance furnace 1. The screw 71 is threadedly connected to the lifting plate 62, and the lifting plate 62 can be controlled to perform lifting operations as needed, thereby realizing the opening and closing control of the door panel 5, which has the advantages of simple operation and easy use.

[0029] In the present embodiment, the resistance furnace 1 is also provided with a convection component for accelerating air convection in the resistance furnace 1 and a temperature monitoring component for real-time monitoring of the temperature conditions in the resistance furnace 1. The convection component can accelerate the air convection in the resistance furnace 1, thereby avoiding the situation where the temperature difference at different heights in the resistance furnace 1 is large. The temperature monitoring component can facilitate real-time monitoring of the temperature conditions in the resistance furnace 1, thereby facilitating the adjustment of the temperature in the resistance furnace 1 when the temperature deviates from the required temperature, and has the advantage of high stability.

[0030] In the present embodiment, specifically, the convection component includes two conveying pipes 4 and two fans 41. The two fans 41 are fixedly installed on the rear side of the resistance furnace 1. The air outlets of the two fans 41 are connected to the resistance furnace 1. The air inlets of the two fans 41 are fixedly installed with conveying pipes 4. One end of the two conveying pipes 4 away from the fans 41 extends to the top of the resistance furnace 1 and is connected to the resistance furnace 1. The air above the resistance furnace 1 can be extracted and conveyed from the lower rear side of the resistance furnace 1 to the resistance furnace 1, thereby accelerating the air convection in the resistance furnace 1.

[0031] In this embodiment, the temperature monitoring component includes a control panel 31 and multiple temperature sensors 3. The control panel 31 is fixedly installed on the front side of the resistance furnace 1, and multiple temperature sensors 3 are fixedly installed on the inner wall of the resistance furnace 1. The multiple temperature sensors 3 are all electrically connected to the control panel 31, and the fan 41 and the electric heating plate 22 are electrically connected to the control panel 31 through the controller, which is convenient for real-time monitoring of the temperature conditions in the resistance furnace 1, so as to facilitate the adjustment of the temperature in the resistance furnace 1 when the temperature deviates from the required temperature. The multiple temperature sensors 3 are respectively arranged at different heights in front, behind and on the left side of the inner wall of the resistance furnace 1, which can better monitor the temperatures at different heights in real time and comprehensively, and has the advantages of strong practicality and high stability.

[0032] Among them, a check valve (not shown in the figure) is set at the air outlet of the fan to avoid hot air backflow when the fan is not working, thereby extending the service life of the fan. The baffle of the check valve is made of heat-resistant material. The check valve is an existing known technology and can be directly purchased and installed by relevant technicians from the market.

[0033] The circuits, electronic components and module structures involved all adopt existing technologies, which can be fully implemented by those skilled in the art. Needless to say, the content protected by this application does not involve improvements to software, circuits and methods.

[0034] Working principle: When in use, first turn on the power, place the workpiece to be processed on the trolley 2, and start the electric heating plate 22 through the control panel 31 to heat the workpiece. At the same time, start the fan 41 through the control panel 31. The fan 41 draws air from the top of the resistance furnace 1 and transports it to the resistance furnace 1 through the conveying pipe 4, thereby accelerating the air convection in the resistance furnace 1 and reducing the temperature difference. Multiple temperature sensors 3 monitor the temperature in the resistance furnace 1 in real time and feed the data back to the control panel 31. When the temperature deviates from the required temperature, the control panel 31 will automatically adjust the power of the electric heating plate 22 or start / turn off the fan 41 to keep the temperature in the resistance furnace 1 constant.

[0035] When it is necessary to take the workpiece, start the adjusting motor 7, which drives the lead screw 71 to rotate and controls the lifting plate 62 to slide downward along the guide column 61. The lifting plate 62 pulls the door panel 5 upward through the steel cable 66. At the same time, the design of the movable pulley 65 and the fixed pulley 63 can save effort. When the door panel 5 is fully opened, the trolley 2 can be easily pushed in and out of the resistance furnace 1.

[0036] The above is a detailed introduction to a trolley-type resistance furnace for maintaining a constant temperature provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. A trolley-type resistance furnace for maintaining a constant temperature, characterized in that: It comprises a resistance furnace (1), a trolley (2), a door panel (5), a support frame (6), a lifting and lowering adjustment component, an opening and closing adjustment component, a heating component, a convection component and a temperature monitoring component; The bottom of the resistance furnace (1) is provided with a track (11), the bottom of the trolley (2) is provided with a plurality of wheels (21) rollingly mounted on the track (11), the door panel (5) is sealingly and slidably mounted on the resistance furnace (1), the inner side of the door panel (5) and the inner side wall of the resistance furnace (1) are both fixedly mounted with an insulation layer (101), the support frame (6) is fixedly mounted on the top of the resistance furnace (1), the opening and closing adjustment component and the lifting and lowering adjustment component are both arranged on the support frame (6) and the top of the resistance furnace (1), and the opening and closing adjustment component and the lifting and lowering adjustment component are connected, the convection component and the temperature monitoring component are both arranged on the resistance furnace (1), the heating component is arranged on the trolley (2), and the temperature monitoring component is connected to the convection component and the heating component.

2. A trolley-type resistance furnace for maintaining a constant temperature according to claim 1, characterized in that: The lifting and adjusting assembly comprises a lifting plate (62), two fixed pulleys (63), a movable pulley (65), two support plates (64), a guide column (61) and a steel cable (66); the guide column (61) is vertically fixedly installed on the support frame (6) and the resistance furnace (1); the lifting plate (62) is slidably installed on the guide column (61); two support plates (64) are fixedly installed on the top side of the lifting plate (62); the same movable pulley (65) is rotatably installed on the two support plates (64); two fixed pulleys (63) are rotatably installed on the support frame (6); a steel cable (66) is fixedly installed on the top side of the door panel (5); the steel cable (66) is fixedly installed on the support frame (6) after passing through the two fixed pulleys (63) and the movable pulley (65).

3. A trolley-type resistance furnace for maintaining a constant temperature according to claim 2, characterized in that: The opening and closing adjustment component comprises an adjustment motor (7) and a lead screw (71); the adjustment motor (7) is fixedly mounted on the support frame (6); the lead screw (71) is axially fixedly connected to the output shaft of the adjustment motor (7); the bottom end of the lead screw (71) is rotatably mounted on the top of the resistance furnace (1); and the lead screw (71) is threadedly connected to the lifting plate (62).

4. The trolley-type resistance furnace for maintaining a constant temperature according to claim 1, characterized in that: The heating assembly comprises an electric heating plate (22) and a heat conducting plate (23); a mounting groove is provided on the top side of the trolley (2), and the heat conducting plate (23) and the electric heating plate (22) are fixedly mounted in the mounting groove in sequence from top to bottom, and the top side of the heat conducting plate (23) is flush with the top side of the trolley (2).

5. The trolley-type resistance furnace for maintaining a constant temperature according to claim 1, characterized in that: The convection assembly comprises two conveying pipes (4) and two fans (41); the two fans (41) are fixedly mounted on the rear side of the resistance furnace (1); the air outlets of the two fans (41) are both connected to the resistance furnace (1); the air inlets of the two fans (41) are fixedly mounted with conveying pipes (4); the ends of the two conveying pipes (4) away from the fans (41) extend to the top of the resistance furnace (1) and are connected to the resistance furnace (1).

6. The trolley-type resistance furnace for maintaining a constant temperature according to claim 5, characterized in that: The temperature monitoring component comprises a control panel (31) and a plurality of temperature sensors (3); the control panel (31) is fixedly mounted on the front side of the resistance furnace (1); the plurality of temperature sensors (3) are fixedly mounted on the inner wall of the resistance furnace (1); the plurality of temperature sensors (3) are all electrically connected to the control panel (31); and the fan (41) and the electric heating plate (22) are all electrically connected to the control panel (31) via a controller.

7. The trolley-type resistance furnace for maintaining a constant temperature according to claim 6, characterized in that: A plurality of temperature sensors (3) are respectively arranged at different height positions on the front, back and left sides of the inner wall of the resistance furnace (1).

Citation Information

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