Kiln feeding device
By designing a kiln feeding device including a liquid tank, a preheating tank, a filter and a recycling mechanism, the problem that the automatic feeder is difficult to ensure the full utilization and uniform distribution of liquid materials is solved, and a higher level of production is achieved utilization rate and feed efficiency.
Patent Information
- Application Number
- CN202421124567.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The automatic feeder used for liquid materials such as defoaming agents can only complete the feeding process at one time, making it difficult to ensure the full utilization and uniform distribution of the material liquid.
A kiln feeding device was designed, including a liquid tank, preheating tank, filter, kiln, return pump, liquid inlet tube, distributor, return tube, motor, impeller, baffle, filter mesh, input tube , output tube and heat exchanger. The device realizes secondary utilization and uniform distribution of the material liquid through a dual-channel feed path and recycling mechanism.
It improves the utilization rate and feeding efficiency of liquid materials, ensures the uniform distribution of material liquid, reduces production costs, and enhances production safety.
Smart Images

Figure CN222528322U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of feeding devices, in particular to a kiln feeding device. Background Art
[0002] Manual feeding is the most traditional way of feeding the kiln, and workers generally manually load the raw materials into the kiln. Commonly used raw materials include white charcoal, defoaming agent, asphalt, etc. Manual feeding has the following advantages: 1. Strong flexibility: Manual feeding is suitable for small production scenarios because it does not require special equipment and can be fed quickly. In addition, manual feeding can be adjusted according to actual needs, and it is very flexible. 2. Low cost: Manual feeding does not require expensive equipment and maintenance costs, which can reduce production costs. However, manual feeding also has some disadvantages: 1. Low production efficiency: Manual feeding requires a lot of manpower, which will reduce production efficiency and restrict production scale. 2. Improper operation of workers: Since the kiln is a high-temperature production equipment, improper feeding by workers may cause safety accidents such as fire.
[0003] Automatic feeding is a feeding method that has emerged in recent years with the development of industrial automation trends. Raw materials are fed into the kiln through automated equipment. Commonly used automatic feeding equipment includes lifting machinery, conveyor belts, ejectors, etc. Automatic feeding has the following advantages: 1. Improve production efficiency: Automatic feeding equipment can replace a large amount of manpower to complete tedious and repetitive feeding operations, thereby improving production efficiency. 2. Improve production quality: Automatic feeding equipment has high precision and good repeatability, which can ensure the stability and accuracy of raw material feeding. However, automatic feeding also has some disadvantages: 1. High equipment maintenance cost: Automatic feeding requires expensive equipment, and poor equipment will cause production stagnation or even accidents. 2. Inflexible: Automatic feeding is suitable for large-scale production scenarios and does not have the flexibility of manual feeding. At present, automatic feeders for liquid materials such as defoamers can only complete the feeding process once, which is difficult to ensure that the liquid is fully utilized and generally lacks distribution uniformity. Summary of the invention
[0004] The technical problem to be solved by the utility model is that the automatic feeder for liquid materials such as defoaming agents can only complete the feeding process once, which makes it difficult to ensure that the liquid is fully utilized and generally lacks distribution uniformity.
[0005] In order to achieve the above technical objectives, the utility model adopts the following technical solutions:
[0006] A kiln feeding device comprises a liquid tank, a preheating tank, a filter, a kiln, a discharge pipe, a furnace body, a reflux pump, a liquid inlet pipe, a distributor, a reflux pipe, a motor, an impeller, a baffle, a filter, an input pipe, an output pipe, and a heat exchanger; the liquid tank is connected to the preheating tank through a pipeline, an electric heating device is arranged outside the preheating tank, an output side of the preheating tank is connected to the filter through a pipeline, an output side of the filter is connected to the input pipe of the kiln by a pipeline, the input pipe is connected to the furnace body and its inner end position is lower than its outer end position, and an electric heating device is arranged outside the furnace body. A reflux pump is provided, a liquid inlet pipe is connected to the liquid outlet end of the reflux pump, the liquid inlet pipe is connected to the middle section inside the furnace body, a plurality of distributors are installed on the lower side of the liquid inlet pipe located inside the furnace body, a reflux pipe is connected to the liquid inlet end of the reflux pump, the reflux pipe is connected to the lower section inside the furnace body, an impeller is provided in the lower section inside the furnace body, the impeller is linked to the motor located outside the furnace body, a plurality of baffles are fixed in the lower section inside the furnace body, a filter is installed in the upper section inside the furnace body, an output pipe is provided at the upper end of the furnace body, the output pipe is connected to the discharge pipe, and a heat exchanger is provided on the output pipe.
[0007] Preferably, there are multiple reflux pumps, the multiple reflux pumps are arranged side by side, and the multiple reflux pumps are fixedly installed on an independent base.
[0008] Preferably, a heat insulation layer is provided outside the furnace body.
[0009] Preferably, the diameter of the lower section of the furnace body is larger than the diameter of the middle section, and the top surface of the upper section of the furnace body is a conical surface.
[0010] Preferably, the conical surface is provided with a plurality of linear grooves extending radially along the conical surface, and the ends of the linear grooves are located at the lower side of the output tube.
[0011] Preferably, the stirring shaft of the impeller is arranged horizontally, and the stirring shaft forms an angle of 10 to 15 degrees with the horizontal plane.
[0012] Preferably, there are multiple impellers, and the multiple impellers are located on the same plane and evenly distributed along the circumferential direction.
[0013] Preferably, there are multiple baffles, and the multiple baffles are located on the same plane and evenly distributed along the circumferential direction.
[0014] Preferably, the plurality of baffles and the plurality of impellers are arranged at intervals from each other.
[0015] In the structure of the utility model, the liquid tank is the source or temporary storage container of the liquid. The preheating tank preheats the liquid before feeding. The filter plays a preliminary filtering role, which helps to reduce the impurities in the liquid. The kiln is a calcining device, and its furnace body is a calcining space. The liquid that is not fully utilized may accumulate at the bottom of the furnace body. Under the action of the reflux pump, it is led out through the reflux pipe, and then returned to the middle section of the furnace body through the liquid inlet pipe, and ejected from the distributor. The scattered fluid is reused here, ensuring the utilization rate. The motor drives the impeller to rotate in the lower section of the furnace body, which plays a role in moving the liquid at the bottom of the furnace body to keep it in a relatively homogenized state. The baffle plays a role in blocking and disturbing the flow in this process. The smoke generated by calcination runs upward and is filtered by the filter screen to remove impurities. The input pipe can be used to feed the furnace body for the first time. The output pipe transports the smoke to the exhaust pipe for further discharge. The heat exchanger plays a role in recovering waste heat from the smoke in this process.
[0016] The utility model discloses a kiln feeding device. This technical innovation designs a dual-channel feeding path and adds a recycling mechanism for liquid materials, thereby improving the utilization rate of materials while fully ensuring the feeding efficiency. The utility model has a reasonable structure and is easy to carry out technical transformation on the basis of the current vertical kiln structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the present invention as a whole;
[0018] Figure 2 This is an external view of the kiln;
[0019] Figure 3 This is the front view of the interior of the kiln;
[0020] Figure 4 This is a top view of the interior of the kiln;
[0021] in:
[0022] 1. Liquid tank 2. Preheating tank 3. Filter 4. Kiln
[0023] 5. Discharge pipe 6. Furnace body 7. Reflux pump 8. Liquid inlet pipe
[0024] 9. Distributor 10. Reflux pipe 11. Motor 12. Impeller
[0025] 13. Baffle 14. Filter 15. Inlet pipe 16. Outlet pipe
[0026] 17. Heat exchanger. DETAILED DESCRIPTION
[0027] The specific implementation methods of the present invention will be described in detail below. In order to avoid too many unnecessary details, the well-known structures or functions will not be described in detail in the following examples. The approximate language used in the following examples can be used for quantitative expression, indicating that the quantity can be allowed to change without changing the basic function. Unless otherwise defined, the technical and scientific terms used in the following examples have the same meanings as those generally understood by technicians in the field to which the present invention belongs.
[0028] Example 1
[0029] A kiln feeding device, see Figures 1 to 4 , including a liquid tank 1, a preheating tank 2, a filter 3, a kiln 4, a discharge pipe 5, a furnace body 6, a reflux pump 7, a liquid inlet pipe 8, a distributor 9, a reflux pipe 10, a motor 11, an impeller 12, a baffle 13, a filter 14, an input pipe 15, an output pipe 16, and a heat exchanger 17; the liquid tank 1 is connected to the preheating tank 2 through a pipeline, an electric heating device is arranged outside the preheating tank 2, an output side of the preheating tank 2 is connected to the filter 3 through a pipeline, an output side of the filter 3 is connected to the input pipe 15 of the kiln 4 by a pipeline, the input pipe 15 is connected to the furnace body 6 and its inner end position is lower than its outer end position, and a reflux pump is arranged outside the furnace body 6 7, a liquid inlet pipe 8 is connected to the liquid outlet end of the reflux pump 7, and the liquid inlet pipe 8 is connected to the middle section of the furnace body 6. A plurality of distributors 9 are installed on the lower side of the liquid inlet pipe 8 located in the furnace body 6. A reflux pipe 10 is connected to the liquid inlet end of the reflux pump 7, and the reflux pipe 10 is connected to the lower section of the furnace body 6. An impeller 12 is provided in the lower section of the furnace body 6, and the impeller 12 is linked to the motor 11 located outside the furnace body 6. A plurality of baffles 13 are fixed in the lower section of the furnace body 6. A filter screen 14 is installed in the upper section of the furnace body 6. An output pipe 16 is provided at the upper end of the furnace body 6, and the output pipe 16 is connected to the discharge pipe 5. A heat exchanger 17 is provided on the output pipe 16. The liquid tank 1 is the source or temporary storage container of the liquid. The preheating tank 2 preheats the liquid before feeding. The filter 3 plays a preliminary filtering role, which helps to reduce the impurities in the liquid. The kiln 4 is a calcining device, and its furnace body 6 is a calcining space. The liquid that is not fully utilized may accumulate at the bottom of the furnace body 6. Under the action of the reflux pump 7, it is discharged through the reflux pipe 10, and then returned to the middle section of the furnace body 6 through the liquid inlet pipe 8, and ejected from the distributor 9. The scattered fluid is reused here to ensure the utilization rate. The motor 11 drives the impeller 12 to rotate in the lower section of the furnace body 6, which plays a role in stirring the liquid at the bottom of the furnace body 6 to keep it in a relatively homogenized state. The baffle 13 plays a role in blocking and disturbing the flow in this process. The flue gas generated by calcination runs upward and is filtered by the filter 14 to remove impurities. The input pipe 15 can be used to feed the furnace body 6 for the first time. The output pipe 16 transports the flue gas to the exhaust pipe 5 for further discharge. The heat exchanger 17 plays a role in recovering waste heat from the flue gas in this process.
[0030] Example 2
[0031] A kiln feeding device, see Figures 1 to 4 , including a liquid tank 1, a preheating tank 2, a filter 3, a kiln 4, a discharge pipe 5, a furnace body 6, a reflux pump 7, a liquid inlet pipe 8, a distributor 9, a reflux pipe 10, a motor 11, an impeller 12, a baffle 13, a filter 14, an input pipe 15, an output pipe 16, and a heat exchanger 17; the liquid tank 1 is connected to the preheating tank 2 through a pipeline, an electric heating device is arranged outside the preheating tank 2, an output side of the preheating tank 2 is connected to the filter 3 through a pipeline, an output side of the filter 3 is connected to the input pipe 15 of the kiln 4 by a pipeline, the input pipe 15 is connected to the furnace body 6 and its inner end position is lower than its outer end position, and a reflux pump is arranged outside the furnace body 6 7, a liquid inlet pipe 8 is connected to the liquid outlet end of the reflux pump 7, and the liquid inlet pipe 8 is connected to the middle section inside the furnace body 6. A plurality of distributors 9 are installed on the lower side of the liquid inlet pipe 8 located inside the furnace body 6. A reflux pipe 10 is connected to the liquid inlet end of the reflux pump 7, and the reflux pipe 10 is connected to the lower section inside the furnace body 6. An impeller 12 is provided in the lower section inside the furnace body 6, and the impeller 12 is linked to the motor 11 located outside the furnace body 6. A plurality of baffles 13 are fixed to the lower section inside the furnace body 6. A filter screen 14 is installed in the upper section inside the furnace body 6. An output pipe 16 is provided at the upper end of the furnace body 6, and the output pipe 16 is connected to the discharge pipe 5. A heat exchanger 17 is provided on the output pipe 16. There are multiple reflux pumps 7, and the multiple reflux pumps 7 are arranged side by side, and the multiple reflux pumps 7 are fixedly installed on independent bases. A heat insulation layer is provided outside the furnace body 6. The diameter of the lower section of the furnace body 6 is larger than the diameter of the middle section, and the top surface of the upper section of the furnace body 6 is a conical surface. The conical surface is provided with a plurality of linear grooves extending radially along the conical surface, and the ends of the linear grooves are located at the lower side of the output pipe 16. The stirring shaft of the impeller 12 is arranged horizontally, and the stirring shaft is at an angle of 10 to 15 degrees with the horizontal plane. There are multiple impellers 12, and the multiple impellers 12 are located on the same plane and are evenly distributed along the circumferential direction. There are multiple baffles 13, and the multiple baffles 13 are located on the same plane and are evenly distributed along the circumferential direction. The multiple baffles 13 and the multiple impellers 12 are arranged at intervals from each other.
[0032] The embodiments of the present invention are described in detail above, but the contents are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the scope of application of the present invention shall be included in the protection scope of the present invention.
Claims
1. A kiln feeding device, characterized in that: The invention comprises a liquid tank (1), a preheating tank (2), a filter (3), a kiln (4), a discharge pipe (5), a furnace body (6), a reflux pump (7), a liquid inlet pipe (8), a distributor (9), a reflux pipe (10), a motor (11), an impeller (12), a baffle (13), a filter (14), an input pipe (15), an output pipe (16), and a heat exchanger (17); the liquid tank (1) is connected to the preheating tank (2) through a pipeline, an electric heating device is arranged outside the preheating tank (2), an output side of the preheating tank (2) is connected to the filter (3) through a pipeline, an output side of the filter (3) is connected to an input pipe (15) of the kiln (4) through a pipeline, the input pipe (15) is connected to the furnace body (6) and its inner end position is lower than its outer end position, and a reflux pump is arranged outside the furnace body (6). (7), a liquid inlet pipe (8) is connected to the liquid outlet end of the reflux pump (7), the liquid inlet pipe (8) is connected to the middle section inside the furnace body (6), a plurality of distributors (9) are installed on the lower side of the portion of the liquid inlet pipe (8) located inside the furnace body (6), a reflux pipe (10) is connected to the liquid inlet end of the reflux pump (7), the reflux pipe (10) is connected to the lower section inside the furnace body (6), an impeller (12) is provided in the lower section inside the furnace body (6), the impeller (12) is linked to an electric motor (11) located outside the furnace body (6), a plurality of baffles (13) are fixed in the lower section inside the furnace body (6), a filter screen (14) is installed in the upper section inside the furnace body (6), an output pipe (16) is provided at the upper end of the furnace body (6), the output pipe (16) is connected to the discharge pipe (5), and a heat exchanger (17) is provided on the output pipe (16).
2. A kiln feeding device according to claim 1, characterized in that: There are a plurality of reflux pumps (7), the plurality of reflux pumps (7) are arranged side by side, and the plurality of reflux pumps (7) are all fixedly mounted on an independent base.
3. A kiln feeding device according to claim 1, characterized in that: A heat insulation layer is provided outside the furnace body (6).
4. A kiln feeding device according to claim 1, characterized in that: The diameter of the lower section of the furnace body (6) is greater than the diameter of the middle section, and the top surface of the upper section of the furnace body (6) is a conical surface.
5. A kiln feeding device according to claim 4, characterized in that: The conical surface is provided with a plurality of linear grooves extending radially along the conical surface, and the ends of the linear grooves are located at the lower side of the output pipe (16).
6. A kiln feeding device according to claim 1, characterized in that: The stirring shaft of the impeller (12) is arranged horizontally, and the stirring shaft forms an angle of 10 to 15 degrees with the horizontal plane.
7. A kiln feeding device according to claim 1, characterized in that: There are multiple impellers (12), and the multiple impellers (12) are located on the same plane and are evenly distributed along the circumferential direction.
8. A kiln feeding device according to claim 1, characterized in that: There are a plurality of baffles (13), and the plurality of baffles (13) are located on the same plane and are evenly distributed along the circumferential direction.
9. A kiln feeding device according to claim 1, characterized in that: A plurality of baffles (13) and a plurality of impellers (12) are arranged at intervals from each other.