High-temperature condensed water cooling device

By introducing a filtering and wall scraping mechanism into the high-temperature condensate water cooling device, the reduction of condensate efficiency and adhesion of condensate water caused by impurities in high-temperature gas is solved, and the effect of improving condensate efficiency and water utilization is achieved.

CN222528387UActive Publication Date: 2025-02-25WUHAN SHUIYI ENVIRONMENTAL PROTECTION SCI ANDTECH PROJECT
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Patent Information

Application Number
CN202421159895.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-25
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

When the existing high-temperature condensate cooling equipment recovers high-temperature gases, it is easy to reduce the condensation efficiency caused by impurities and adhere to the inner wall of the condensate box, resulting in equipment damage and reduced condensate utilization.

Method used

A high-temperature condensate cooling device is designed, including a filtering mechanism and a wall scraping mechanism. The filtering mechanism filters high-temperature gas through components such as baffles, filter plates, and limit strips, while the wall scraping mechanism scrapes off condensate through components such as threaded rods, conical gear sets, and motors.

Benefits of technology

Through the use of the filter mechanism, impurities can be avoided to damage the condensation tube, and the condensation efficiency and water quality can be improved. Through the use of the wall scraping mechanism, the utilization rate and condensation efficiency of condensation water can be improved.

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Abstract

The utility model discloses a high-temperature condensed water cooling device, which belongs to the technical field of high-temperature condensed water cooling, aims at solving the problems that the condensation efficiency is reduced and condensed water can be adhered to the inner wall of a condensation box due to a large amount of impurities in high-temperature gas, and comprises a cooling box, a gas inlet pipe, a water outlet pipe, a filtering mechanism, a wall scraping mechanism and a spiral condensation pipe, the air inlet pipe is fixedly connected to the upper portion of the cooling box, the water outlet pipe is fixedly connected to the lower portion of the cooling box, the filtering mechanism is arranged on the upper portion of the interior of the cooling box, the wall scraping mechanism is arranged below the filtering mechanism, and the spiral condensation pipe is installed in the cooling box. By means of the arranged filtering mechanism, high-temperature gas entering the cooling box can be filtered, impurities in the high-temperature gas can be filtered, the spiral condensation pipe is prevented from being damaged by the impurities, the condensation efficiency is improved, energy consumption is reduced, the quality of condensate water is improved, and normal use of the spiral condensation pipe is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of high-temperature condensate cooling, and in particular relates to a high-temperature condensate cooling device. Background Art

[0002] With the rapid development of industrial production, especially in the petrochemical, electric power, steel and metallurgical industries, the large amount of high-temperature condensate produced during high-temperature processes has become an urgent problem to be solved. These high-temperature condensate not only contains a large amount of heat energy, but also may pollute the environment if not handled properly.

[0003] In the prior art, the high-temperature condensate collection and treatment equipment for petroleum refining is disclosed with patent announcement number CN215610349U. The above patent is provided with an exhaust fan, a blower and a condenser pipe, which completes the collection of high-temperature condensate generated during petroleum refining, saves the user's time in collecting high-temperature condensate generated during petroleum refining, improves the user's work efficiency, and at the same time ensures the environment during petroleum refining and improves the quality of petroleum refining. However, there are still the following deficiencies in actual use: from a practical point of view, when the equipment recovers the high-temperature gas generated during petroleum refining, the high-temperature gas is directly sent to the inside of the condensation device. The high-temperature gas is very likely to carry a large amount of impurities, which will cause the condensation efficiency to decrease, and in severe cases, the equipment will be damaged. Moreover, the generated condensate will adhere to the inner wall of the condensation box, resulting in inability to be completely discharged, thereby reducing the utilization rate of the condensate.

[0004] Therefore, a high-temperature condensate cooling device is needed to solve the problems in the prior art that the high-temperature gas contains a large amount of impurities, resulting in reduced condensation efficiency and condensate adhering to the inner wall of the condensation box. Utility Model Content

[0005] The purpose of the utility model is to provide a high-temperature condensate cooling device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-temperature condensate cooling device, comprising a cooling box, an air inlet pipe, a water outlet pipe, a filtering mechanism, a wall scraping mechanism and a spiral condenser, wherein the air inlet pipe is fixedly connected to the top of the cooling box, the water outlet pipe is fixedly connected to the bottom of the cooling box, the filtering mechanism is arranged at the top of the interior of the cooling box, the wall scraping mechanism is arranged at the bottom of the filtering mechanism, and the spiral condenser is installed inside the cooling box.

[0007] The filtering mechanism is composed of a baffle, a filter plate, a limit strip, a cross block, a spring, a positioning block and a sealing layer. A mounting opening is provided on the front of the cooling box, the baffle is arranged inside the mounting opening, the filter plate is symmetrically fixedly connected to the back of the baffle and arranged up and down, and a sealing layer is installed at the contact position between the baffle and the side wall of the mounting opening.

[0008] It should be noted in the solution that the limit bars are symmetrically fixedly connected to the left and right sides of the filter plate, and a sliding groove adapted to the limit bars is provided on the inner wall of the cooling box.

[0009] It is further worth mentioning that a handle is installed on the front of the baffle, and a cross slot is symmetrically opened on the front of the baffle, the cross block is slidably connected to the inside of the cross slot, and the spring is fixedly connected between the side of the cross slot away from the two ends of the baffle and the cross block.

[0010] It should be further explained that the positioning block is fixedly connected to the other side of the cross block, and the positioning block extends out of both ends of the baffle. Positioning grooves are symmetrically opened on both sides of the interior of the installation opening, and the size of the positioning grooves is adapted to the positioning block.

[0011] As a preferred embodiment, the scraping mechanism consists of a threaded rod, a bevel gear set, a transmission shaft, a motor, a sliding rod, a rectangular ring and a scraper. The threaded rod is fixedly connected to the inner right side of the cooling box, the bevel gear set is connected to the top of the threaded rod, the transmission shaft is connected to the right side of the bevel gear set, the motor is fixedly connected to the right side of the cooling box, and the output end of the motor is connected to the right end of the transmission shaft.

[0012] As a preferred embodiment, the right side of the rectangular ring is threadedly connected to the outside of the threaded rod, the sliding rod is fixedly connected to the inner left side of the cooling box, and the left side of the rectangular ring is slidably connected to the outside of the sliding rod.

[0013] As a preferred embodiment, the scraper is fixedly connected to the outer wall of the rectangular ring, the scraper is in contact with the interior of the cooling box, and the scraper is made of rubber material.

[0014] Compared with the prior art, the high-temperature condensate cooling device provided by the utility model has at least the following beneficial effects:

[0015] (1) The filtering mechanism is set up to filter the high-temperature gas entering the cooling box, filter the impurities in the high-temperature gas, avoid the impurities from damaging the spiral condenser, improve the condensation efficiency, reduce energy consumption, improve the quality of condensed water, and ensure the normal use of the spiral condenser.

[0016] (2) The scraping mechanism can scrape off the condensed water adhering to the inner wall of the cooling box, thereby improving the condensation efficiency and the utilization rate of the condensed water. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the filter mechanism structure of the utility model;

[0020] Figure 4 It is a schematic diagram of the structure of the wall scraping mechanism of the utility model.

[0021] In the figure: 1. cooling box; 2. air inlet pipe; 3. water outlet pipe; 4. filtering mechanism; 5. scraping mechanism; 6. spiral condenser; 401. baffle; 402. filter plate; 403. limit strip; 404. cross groove; 405. cross block; 406. spring; 407. positioning block; 408. positioning groove; 409. sealing layer; 501. threaded rod; 502. bevel gear set; 503. transmission shaft; 504. motor; 505. slide rod; 506. rectangular ring; 507. scraper. DETAILED DESCRIPTION

[0022] The present invention will be further described below in conjunction with the embodiments.

[0023] See also Figure 1-4 The utility model provides a high-temperature condensate cooling device, including a cooling box 1, an air inlet pipe 2, a water outlet pipe 3, a filtering mechanism 4, a wall scraping mechanism 5 and a spiral condenser 6. The air inlet pipe 2 is fixedly connected to the top of the cooling box 1, the water outlet pipe 3 is fixedly connected to the bottom of the cooling box 1, the filtering mechanism 4 is arranged on the top of the interior of the cooling box 1, the wall scraping mechanism 5 is arranged below the filtering mechanism 4, and the spiral condenser 6 is installed inside the cooling box 1.

[0024] The filtering mechanism 4 is composed of a baffle 401, a filter plate 402, a limit strip 403, a cross block 405, a spring 406, a positioning block 407 and a sealing layer 409. A mounting opening is provided on the front of the cooling box 1, the baffle 401 is arranged inside the mounting opening, the filter plate 402 is symmetrically fixedly connected to the back side of the baffle 401, and is arranged up and down, and a sealing layer 409 is installed at the contact position between the baffle 401 and the side wall of the mounting opening.

[0025] By providing the sealing layer 409, the airtightness of the cooling box 1 can be increased to prevent leakage of high-temperature gas.

[0026] Further as Figure 1, Figure 2 and Figure 3 As shown, it is worth to explain in detail that the limit bars 403 are symmetrically fixedly connected to the left and right sides of the filter plate 402, and a slide groove matching the limit bars 403 is provided on the inner wall of the cooling box 1. By setting the limit bars 403 to slide inside the slide groove, it is convenient to install the filter plate 402 inside the cooling box 1, thereby improving the practicality of the mechanism.

[0027] Further Figure 1 , Figure 2 and Figure 3 As shown, it is worth to explain in detail that a handle is installed on the front of the baffle 401, and a cross slot 404 is symmetrically opened on the front of the baffle 401, a cross block 405 is slidably connected to the inside of the cross slot 404, and a spring 406 is fixedly connected between one side of the cross slot 404 away from the two ends of the baffle 401 and the cross block 405;

[0028] The provided handle makes it easy to pull out the baffle 401 for easy use; when the positioning block 407 is squeezed, the cross block 405 drives the spring 406 to contract, and the elastic effect of the provided spring 406 releases the squeezing of the positioning block 407, so that the positioning block 407 can be driven to reset, which does not affect the next use.

[0029] Further Figure 1 , Figure 2 and Figure 3 As shown, it is worth to explain in detail that the positioning block 407 is fixedly connected to the other side of the cross block 405, and the positioning block 407 extends out of both ends of the baffle 401, and the positioning grooves 408 are symmetrically opened on both sides of the inside of the installation opening, and the size of the positioning grooves 408 is adapted to the positioning block 407;

[0030] By resetting the positioning block 407 under the elastic action of the spring 406 and inserting the positioning block 407 into the positioning groove 408 , the connection between the baffle 401 and the cooling box 1 can be fixed, thereby ensuring the fixity of the installation of the baffle 401 .

[0031] According to the above working process, it can be known that: through the setting of the filtering mechanism 4, the high-temperature gas entering the cooling box 1 can be filtered, and the impurities in the high-temperature gas can be filtered to prevent the impurities from damaging the spiral condenser 6, thereby improving the condensation efficiency, reducing energy consumption, improving the quality of condensed water, and ensuring the normal use of the spiral condenser 6.

[0032] Further Figure 1 , Figure 2 and Figure 4As shown, it is worth specifically explaining that the scraping mechanism 5 is composed of a threaded rod 501, a bevel gear set 502, a transmission shaft 503, a motor 504, a sliding rod 505, a rectangular ring 506 and a scraper 507. The threaded rod 501 is fixedly connected to the right side of the interior of the cooling box 1, the bevel gear set 502 is connected to the top of the threaded rod 501, the transmission shaft 503 is connected to the right side of the bevel gear set 502, the motor 504 is fixedly connected to the right side of the cooling box 1, and the output end of the motor 504 is connected to the right end of the transmission shaft 503.

[0033] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth to explain in detail that the right side of the rectangular ring 506 is threadedly connected to the outside of the threaded rod 501, the sliding rod 505 is fixedly connected to the left side of the inside of the cooling box 1, and the left side of the rectangular ring 506 is slidably connected to the outside of the sliding rod 505;

[0034] The provided sliding rod 505 can limit the rectangular ring 506 to rotate along with the threaded rod 501 , thereby ensuring that the rectangular ring 506 stably moves up and down, and improving the stability of the movement of the rectangular ring 506 .

[0035] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth to explain in detail that the scraper 507 is fixedly connected to the outer wall of the rectangular ring 506, the scraper 507 is in contact with the inside of the cooling box 1, and the scraper 507 is set to be made of rubber material;

[0036] By moving the scraper 507, the water droplets adhering to the inner wall of the cooling box 1 can be scraped off and finally discharged through the water outlet pipe 3 at the bottom, thereby improving the condensation efficiency of the high-temperature gas.

[0037] This solution has the following working process: when in use, the high-temperature gas is transported to the interior of the cooling box 1 through the air inlet pipe 2, and the high-temperature gas is first filtered through the filter plate 402 to prevent impurities contained in the high-temperature gas from damaging the spiral condenser 6 below, and the condensation effect can also be improved; then the filtered gas contacts the spiral condenser 6 for heat exchange, cools and becomes liquid dripping, and is discharged through the water outlet pipe 3 below. At the same time, because the internal temperature of the cooling box 1 is relatively low, a large amount of condensed water droplets will adhere to the inner wall of the cooling box 1, and the control motor 504 drives the transmission shaft 503 to rotate, and the bevel gear The group 502 drives the threaded rod 501 below to rotate, and drives the scraper 507 to move downward through the rectangular ring 506 to scrape off the water droplets on the inner wall of the cooling box 1, and discharge them through the water outlet pipe 3 at the bottom, thereby improving the condensation efficiency; when it is necessary to clean the filter plate 402, the cross blocks 405 on both sides are pushed toward the middle of the baffle 401 to drive the positioning block 407 to move, so that the positioning block 407 is disengaged from the inside of the positioning groove 408 and released from the fixation with the cooling box 1, and then the baffle 401 is pulled outward by the handle to drive the two filter plates 402 to be pulled out, so that the filter plate 402 can be cleaned to ensure the filtering effect of the filter plate 402.

[0038] In summary: through the setting of the filtering mechanism 4, the high-temperature gas entering the cooling box 1 can be filtered, and the impurities in the high-temperature gas can be filtered to prevent the impurities from damaging the spiral condenser 6, thereby improving the condensation efficiency, reducing energy consumption, improving the quality of condensed water, and ensuring the normal use of the spiral condenser 6; through the setting of the scraping mechanism 5, the condensed water adhering to the inner wall of the cooling box 1 can be scraped off, thereby improving the condensation efficiency and improving the utilization rate of the condensed water.

Claims

1. A high-temperature condensate cooling device, comprising a cooling box (1), an air inlet pipe (2), a water outlet pipe (3), a filtering mechanism (4), a wall scraping mechanism (5) and a spiral condenser (6), characterized in that: The air inlet pipe (2) is fixedly connected to the top of the cooling box (1), the water outlet pipe (3) is fixedly connected to the bottom of the cooling box (1), the filtering mechanism (4) is arranged at the top of the interior of the cooling box (1), the wall scraping mechanism (5) is arranged at the bottom of the filtering mechanism (4), and the spiral condensing tube (6) is installed inside the cooling box (1); The filtering mechanism (4) is composed of a baffle (401), a filter plate (402), a limit strip (403), a cross block (405), a spring (406), a positioning block (407) and a sealing layer (409); a mounting opening is provided on the front of the cooling box (1); the baffle (401) is arranged inside the mounting opening; the filter plate (402) is symmetrically fixedly connected to the back of the baffle (401) and arranged up and down; and a sealing layer (409) is installed at a contact position between the baffle (401) and the side wall of the mounting opening.

2. A high-temperature condensate cooling device according to claim 1, characterized in that: The limiting strips (403) are symmetrically fixedly connected to the left and right sides of the filter plate (402), and a sliding groove matching the limiting strips (403) is provided on the inner wall of the cooling box (1).

3. A high-temperature condensate cooling device according to claim 1, characterized in that: A handle is installed on the front of the baffle (401), and a cross slot (404) is symmetrically opened on the front of the baffle (401). The cross block (405) is slidably connected to the inside of the cross slot (404), and the spring (406) is fixedly connected between one side of the cross slot (404) away from the two ends of the baffle (401) and the cross block (405).

4. A high-temperature condensate cooling device according to claim 1, characterized in that: The positioning block (407) is fixedly connected to the other side of the cross block (405), and the positioning block (407) extends out of both ends of the baffle (401). Positioning grooves (408) are symmetrically opened on both sides of the interior of the installation opening, and the size of the positioning grooves (408) is adapted to the positioning block (407).

5. A high-temperature condensate cooling device according to claim 1, characterized in that: The wall scraping mechanism (5) is composed of a threaded rod (501), a bevel gear set (502), a transmission shaft (503), a motor (504), a sliding rod (505), a rectangular ring (506) and a scraper (507); the threaded rod (501) is fixedly connected to the right side of the interior of the cooling box (1); the bevel gear set (502) is connected to the top end of the threaded rod (501); the transmission shaft (503) is connected to the right side of the bevel gear set (502); the motor (504) is fixedly connected to the right side of the cooling box (1); and the output end of the motor (504) is connected to the right end of the transmission shaft (503).

6. A high-temperature condensate cooling device according to claim 5, characterized in that: The right side of the rectangular ring (506) is threadedly connected to the outside of the threaded rod (501), the sliding rod (505) is fixedly connected to the left side inside the cooling box (1), and the left side of the rectangular ring (506) is slidably connected to the outside of the sliding rod (505).

7. A high-temperature condensate cooling device according to claim 5, characterized in that: The scraper (507) is fixedly connected to the outer wall of the rectangular ring (506), the scraper (507) is in contact with the interior of the cooling box (1), and the scraper (507) is made of rubber material.

Citation Information

Patent Citations

  • High-temperature condensed water collecting and treating equipment for petroleum refining

    CN215610349U