Workpiece size detection device
By designing a workpiece size detection device that integrates components such as the second-dimensional measuring instrument, servo motor and telescopic cylinder, the problems of low efficiency and high error detection rate of traditional detection methods are solved, and the automation and efficient screening of workpiece size detection are realized.
Patent Information
- Application Number
- CN202420546258.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-19
AI Technical Summary
The traditional workpiece size inspection methods have problems such as low work efficiency, large labor volume, and mis-checking, which are difficult to meet the needs of industrial production for efficient inspection.
A workpiece dimension detection device is designed, and automatic detection and processing is achieved using components such as a two-dimensional measuring instrument, servo motor, driving gear, driven gear, screw rod, telescopic cylinder and push rod. After the cylindrical workpiece to be detected falls into the limit slot, the driven gear drives the driven gear and the screw to rotate through the servo motor, adjust the position of the second-dimensional measuring instrument, and achieves the qualification and failure through the cooperation of the telescopic cylinder and the block. Automatic roll-out of qualified workpieces.
It realizes automation of workpiece size detection, improves detection efficiency, reduces manual errors, and can effectively screen out qualified and unqualified workpieces.
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Figure CN222528583U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection, in particular to a workpiece size detection device. Background Art
[0002] Before a workpiece leaves the factory, the dimensions of each part of it need to be inspected. If a dimensional error exceeding the tolerance is found, it is a defective product and is not allowed to leave the factory. In the industrial production process, cylindrical workpieces made of relatively soft materials (such as copper, aluminum and other non-ferrous metals) are often required, and such workpieces must also be inspected for dimensional accuracy before leaving the factory. The traditional inspection method is to place a large number of workpieces in a vibrating feeder, which transports such workpieces one by one to the inspection station for inspection of their appearance dimensions. The commonly used inspection and measurement tools are represented by vernier calipers, but the manual inspection method has many problems such as low work efficiency, high labor workload, and false detection. Therefore, a method or device that can solve the above problems is now needed.
[0003] To this end, the utility model provides a workpiece size detection device to solve the above-mentioned problem. When the cylindrical workpiece to be detected falls into the limit groove, the two-dimensional measuring instrument body can detect the workpiece. By starting the servo motor to drive the active gear to rotate and then drive the two driven teeth to rotate, the screw rod 23 will rotate, so that the assembly plate can move back and forth in a straight line, thereby adjusting the position of the two-dimensional measuring instrument body; through the cooperation of the telescopic cylinder and the clamping block, when the workpiece is detected to be qualified, the telescopic cylinder will start to push the clamping block to move, and the clamping block will clamp one end of the workpiece and push it out of the limit groove. If the workpiece is detected to be unqualified, the first electric push rod will start to push the unqualified workpiece upward, and then the second electric push rod will also start to push it to one side, so as to realize the separate processing of good and bad workpieces. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a workpiece size detection device to solve the above problems.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a workpiece size detection device, including a base, a measuring component is arranged on the top of the base, and a feeding control component is also arranged on the top of the base; a bracket is fixedly connected to the top of the base, a screw rod is rotatably connected between the two brackets, the threads of the two screw rods have the same rotation direction, an assembly plate is threadedly connected to the outer wall of the screw rod, a two-dimensional measuring instrument body is fixedly installed on the bottom of the assembly plate, a mounting plate is fixedly connected to the top of the base, a through groove is provided on one side of the mounting plate, a limiting groove is provided on the other side of the mounting plate, a hollow groove is provided inside the mounting plate, a first electric push rod is fixed to the mounting plate, the first electric push rod corresponds to the bottom position of the inner wall of the hollow groove, an arc block is fixedly connected to the movable end of the first electric push rod, a second electric push rod is fixedly installed inside the mounting plate, a rubber block is fixedly connected to the movable end of the second electric push rod, a telescopic cylinder is fixedly connected to the top of the base, and a card block is fixedly connected to the movable end of the telescopic cylinder.
[0006] Furthermore, a servo motor is fixedly installed on the outer side of the base, a driving gear is fixedly connected to the output shaft of the servo motor, a first driven gear and a second driven gear are rotatably connected to one side of the bracket, the first driven gear and the second driven gear are meshed with the driving gear, and the first driven gear and the second driven gear are fixedly connected to one end of two screw rods respectively.
[0007] By adopting the above technical solution, power is provided to adjust the position of the two-dimensional measuring instrument body.
[0008] Furthermore, a support rod is fixedly connected to the top of the base, a flat plate is fixedly connected to one end of the support rod, and a guard plate is fixedly connected to one side of the flat plate.
[0009] By adopting the above technical solution, it is mainly used for rolling of cylindrical workpieces.
[0010] Furthermore, an auxiliary groove is provided inside the guard plate, and a docking block is fixedly connected to one side of the flat plate.
[0011] By adopting the above technical solution, it is mainly used to install some other important components.
[0012] Furthermore, a first assembly module is fixedly connected to one side of the docking block, a rotating shaft is internally rotatably connected to the first assembly module, one end of the rotating shaft is fixedly connected to a first disc, a lever is fixedly connected to an outer wall of the first disc, and a locking ratchet is fixedly connected to the other end of the rotating shaft.
[0013] The above technical solution is mainly used to control the intermittent rolling of the workpiece.
[0014] Furthermore, a second assembly module is fixedly connected to one side of the docking block, a small motor is fixedly installed inside the second assembly module, a second disc is fixedly connected to the output shaft of the small motor, a first protrusion is processed on the outer wall of the second disc, a second auxiliary protrusion is fixedly connected to one side of the second assembly module, the bottom of the second assembly module is rotatably connected to a limiting rod, a second protrusion is processed on one side of the limiting rod, a first auxiliary protrusion is fixedly connected to the top of the limiting rod, and a spring is fixedly connected between the first auxiliary protrusion and the second auxiliary protrusion.
[0015] By adopting the above technical solution, the power provided is mainly used to control whether the positioning ratchet wheel rotates and thus control the rolling of the workpiece.
[0016] Beneficial Effects
[0017] The utility model provides a workpiece size detection device. Compared with the prior art, it has the following beneficial effects:
[0018] 1. The workpiece size detection device, when the cylindrical workpiece to be detected falls into the limit groove, the two-dimensional measuring instrument body can detect the workpiece. By starting the servo motor to drive the active gear to rotate, the two driven gears can be driven to rotate, and then the lead screw will rotate, so that the assembly plate moves back and forth in a straight line, thereby adjusting the position of the two-dimensional measuring instrument body.
[0019] 2. The workpiece size detection device cooperates with the telescopic cylinder and the clamping block. When the workpiece is detected to be qualified, the telescopic cylinder will start to push the clamping block to move. The clamping block will clamp one end of the workpiece and push it out of the limit groove. If the workpiece is detected to be unqualified, the first electric push rod will start to push the unqualified workpiece upward, and then the second electric push rod will also start to push it to one side, so as to realize the separate processing of good and bad workpieces. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the implementation scheme of the utility model or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0021] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;
[0022] Figure 2 It is a top view of the structure of the utility model;
[0023] Figure 3 It is an enlarged view of the structure of A of the utility model;
[0024] Figure 4 It is an enlarged view of the structure at B of the utility model;
[0025] Figure 5 It is a structural side view of the utility model;
[0026] Figure 6 It is an enlarged view of the structure at C of the utility model;
[0027] Figure 7 It is a partial structural diagram of the utility model.
[0028] In the figure: 1, base; 2, measuring assembly; 21, bracket; 22, mounting plate; 23, screw rod; 24, assembly plate; 25, two-dimensional measuring instrument body; 26, servo motor; 27, first driven gear; 28, second driven gear; 29, telescopic cylinder; 210, clamping block; 211, through slot; 212, limit slot; 213, hollow slot; 214, first electric push rod; 215, arc block; 216, second electric push rod; 217, rubber block; 218, main Moving gear; 3, material unloading control assembly; 31, support rod; 32, flat plate; 33, guard plate; 34, auxiliary groove; 35, docking block; 36, first assembly module; 37, first disc; 38, lever; 39, positioning ratchet; 310, second assembly module; 311, second disc; 312, first protrusion; 313, limit rod; 314, second protrusion; 315, first auxiliary protrusion; 316, spring; 317, second auxiliary protrusion; 318, small motor. DETAILED DESCRIPTION
[0029] It should be noted that in the description of the embodiments of the present application, the terms "front, rear", "left, right", "up, down", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present application. The terms "install", "connect", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0030] The present application is further described in detail below through drawings and examples.
[0031] Reference Figures 1 to 7The embodiment of the present application provides a workpiece size detection device, including a base 1, a measuring component 2 is arranged on the top of the base 1, and a feeding control component 3 is also arranged on the top of the base 1; a bracket 21 is fixedly connected to the top of the base 1, a screw rod 23 is rotatably connected between the two brackets 21, the thread rotation direction of the two screw rods 23 is the same, the outer wall of the screw rod 23 is threadedly connected to an assembly plate 24, and a two-dimensional measuring instrument body 25 is fixedly installed on the bottom of the assembly plate 24, a mounting plate 22 is fixedly connected to the top of the base 1, a through groove 211 is opened on one side of the mounting plate 22, a limited groove 212 is opened on the other side of the mounting plate 22, a hollow groove 213 is opened inside the mounting plate 22, a first electric push rod 214 is fixed to the mounting plate 22, and the first electric push rod 214 and the hollow groove 21 3 corresponds to the bottom position of the inner wall of the first electric push rod 214, the movable end of the first electric push rod 214 is fixedly connected to the arc block 215, the second electric push rod 216 is fixedly installed inside the mounting plate 22, the movable end of the second electric push rod 216 is fixedly connected to the rubber block 217, the top of the base 1 is fixedly connected to the telescopic cylinder 29, the movable end of the telescopic cylinder 29 is fixedly connected to the clamping block 210, the outer side of the base 1 is fixedly installed with a servo motor 26, the output shaft of the servo motor 26 is fixedly connected to the driving gear 218, one side of the bracket 21 is rotatably connected to the first driven gear 27 and the second driven gear 28, the first driven gear 27 and the second driven gear 28 are meshed with the driving gear 218, and the first driven gear 27 and the second driven gear 28 are respectively fixedly connected to one end of the two screw rods 23.
[0032] In specific implementation: when the cylindrical workpiece to be inspected falls into the limit groove 212, the two-dimensional measuring instrument body 25 can inspect the workpiece. By starting the servo motor 26 to drive the active gear 218 to rotate, the first driven gear 27 and the second driven gear 28 can be driven to rotate. Then the screw rod 23 will rotate, so that the assembly plate 24 will move back and forth in a straight line, thereby adjusting the position of the two-dimensional measuring instrument body 25. Through the cooperation of the telescopic cylinder 29 and the block 210, when the workpiece is qualified, the telescopic cylinder 29 will start Push the clamping block 210 to move, and the clamping block 210 will clamp one end of the workpiece and push it out of the limit groove 212. If the workpiece fails the inspection, the first electric push rod 214 will start to push the unqualified workpiece upward, and then the second electric push rod 216 will also start to push it to one side, so as to realize the screening and processing of good and bad workpieces (the two-dimensional measuring instrument is also called an image measuring instrument or a video measuring machine, which is used to measure the dimensions of products and molds. The measuring elements include position, concentricity, straightness, contour, roundness and dimensions related to the benchmark, etc.).
[0033] Reference Figures 1 to 7In one aspect of the present embodiment, a support rod 31 is fixedly connected to the top of the base 1, a flat plate 32 is fixedly connected to one end of the support rod 31, and a guard plate 33 is fixedly connected to one side of the flat plate 32. An auxiliary groove 34 is provided inside the guard plate 33, and a docking block 35 is fixedly connected to one side of the flat plate 32. A first assembly module 36 is fixedly connected to one side of the docking block 35, and a rotating shaft is rotatably connected inside the first assembly module 36, and a first disc 37 is fixedly connected to one end of the rotating shaft, a lever 38 is fixedly connected to the outer wall of the first disc 37, and a positioning ratchet 39 is fixedly connected to the other end of the rotating shaft. A second assembly module 310 is fixedly connected to one side of the docking block 35, a small motor 318 is fixedly installed inside the second assembly module 310, a second disc 311 is fixedly connected to the output shaft of the small motor 318, a first protrusion 312 is processed on the outer wall of the second disc 311, a second auxiliary protrusion 317 is fixedly connected to one side of the second assembly module 310, the bottom of the second assembly module 310 is rotatably connected to a limiting rod 313, a second protrusion 314 is processed on one side of the limiting rod 313, a first auxiliary protrusion 315 is fixedly connected to the top of the limiting rod 313, and a spring 316 is fixedly connected between the first auxiliary protrusion 315 and the second auxiliary protrusion 317.
[0034] During specific implementation: the cylindrical workpiece will roll down from the flat plate 32, and when the small motor 318 is started, it will drive the second disc 311 to rotate so that the first protrusion 312 pushes the second protrusion 314 and then moves the limiting rod 313 to one side, and then it can contact the restriction on the positioning ratchet 39. At this time, the workpiece will push the lever 38 away under the action of gravity and continue to roll down until the limiting rod 313 is pulled back by the elastic force of the spring 316 and is stuck in the next tooth groove of the positioning ratchet 39. This cycle is repeated to achieve the intermittent feeding function.
[0035] All electrical equipment in this solution are powered by an external power supply.
[0036] Working principle: the cylindrical workpiece will roll down from the flat plate 32, and when the small motor 318 is started, it will drive the second disc 311 to rotate so that the first protrusion 312 pushes the second protrusion 314 and then the limiting rod 313 moves to one side, and then it can contact the restriction of the positioning ratchet 39. At this time, the workpiece will push the lever 38 away under the action of gravity and continue to roll down until the limiting rod 313 is pulled back by the elastic force of the spring 316 and is stuck in the next tooth groove of the positioning ratchet 39. This cycle is repeated to realize the intermittent feeding function. When the cylindrical workpiece to be detected falls into the limiting groove 212, the two-dimensional measuring instrument body 25 can detect the workpiece. By starting the servo motor 26 to drive the driving gear 218 to rotate, the first driven gear 27 and the second driven gear 28 can be driven to rotate. Then the screw 23 will rotate, so that the assembly plate 24 can move back and forth in a straight line, thereby adjusting the position of the two-dimensional measuring instrument body 25. Through the cooperation of the telescopic cylinder 29 and the clamping block 210, when the workpiece is detected to be qualified, the telescopic cylinder 29 will start to push the clamping block 210 to move, and the clamping block 210 will clamp one end of the workpiece and push it out of the limit groove 212. If the workpiece is detected to be unqualified, the first electric push rod 214 will start to push the unqualified workpiece upward, and then the second electric push rod 216 will also start to push it to one side, so as to realize the screening and processing of good and bad workpieces.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A workpiece size detection device, comprising a base (1), characterized in that: A measuring component (2) is arranged on the top of the base (1), and a material discharge control component (3) is also arranged on the top of the base (1); a bracket (21) is fixedly connected to the top of the base (1), a screw rod (23) is rotatably connected between the two brackets (21), the threads of the two screw rods (23) have the same rotation direction, an assembly plate (24) is threadedly connected to the outer wall of the screw rod (23), a two-dimensional measuring instrument body (25) is fixedly installed on the bottom of the assembly plate (24), a mounting plate (22) is fixedly connected to the top of the base (1), a through groove (211) is provided on one side of the mounting plate (22), and a limited position is provided on the other side of the mounting plate (22). A groove (212) is formed inside the mounting plate (22), a hollow groove (213) is formed inside the mounting plate (22), a first electric push rod (214) is fixed to the mounting plate (22), the first electric push rod (214) corresponds to the bottom position of the inner wall of the hollow groove (213), the movable end of the first electric push rod (214) is fixedly connected to an arc block (215), a second electric push rod (216) is fixedly installed inside the mounting plate (22), the movable end of the second electric push rod (216) is fixedly connected to a rubber block (217), a telescopic cylinder (29) is fixedly connected to the top of the base (1), and a clamping block (210) is fixedly connected to the movable end of the telescopic cylinder (29).
2. A workpiece size detection device according to claim 1, characterized in that: A servo motor (26) is fixedly mounted on the outer side of the base (1); a driving gear (218) is fixedly connected to the output shaft of the servo motor (26); a first driven gear (27) and a second driven gear (28) are rotatably connected to one side of the bracket (21); the first driven gear (27) and the second driven gear (28) are meshed with the driving gear (218); and the first driven gear (27) and the second driven gear (28) are fixedly connected to one end of two screw rods (23), respectively.
3. A workpiece size detection device according to claim 1, characterized in that: A support rod (31) is fixedly connected to the top of the base (1), a flat plate (32) is fixedly connected to one end of the support rod (31), and a guard plate (33) is fixedly connected to one side of the flat plate (32).
4. A workpiece size detection device according to claim 3, characterized in that: An auxiliary groove (34) is provided inside the guard plate (33), and a docking block (35) is fixedly connected to one side of the flat plate (32).
5. A workpiece size detection device according to claim 4, characterized in that: A first assembly module (36) is fixedly connected to one side of the docking block (35); a rotating shaft is rotatably connected inside the first assembly module (36); a first disc (37) is fixedly connected to one end of the rotating shaft; a lever (38) is fixedly connected to the outer wall of the first disc (37); and a locking ratchet (39) is fixedly connected to the other end of the rotating shaft.
6. A workpiece size detection device according to claim 4, characterized in that: A second assembly module (310) is fixedly connected to one side of the docking block (35); a small motor (318) is fixedly installed inside the second assembly module (310); a second disc (311) is fixedly connected to the output shaft of the small motor (318); a first protrusion (312) is machined on the outer wall of the second disc (311); a second auxiliary convex plate (317) is fixedly connected to one side of the second assembly module (310); a limiting rod (313) is rotatably connected to the bottom of the second assembly module (310); a second protrusion (314) is machined on one side of the limiting rod (313); a first auxiliary convex plate (315) is fixedly connected to the top of the limiting rod (313); a spring (316) is fixedly connected between the first auxiliary convex plate (315) and the second auxiliary convex plate (317).
Citation Information
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