Intelligent control device for organic temperature control fermentation

By designing an intelligent control and fermentation control device for organic temperature control and fermentation, using PID control module and temperature detection and adjustment module, the problems of existing equipment slow response to temperature changes and low control accuracy are solved, and the rapid response and precise control of temperature are achieved, which improves the Efficiency and quality of organic fermentation.

CN222529684UActive Publication Date: 2025-02-25SHANDONG HENGSHENG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421301893.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-25
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the organic fermentation process, existing equipment responds slowly to temperature changes and has low accuracy in temperature control, which affects fermentation efficiency and quality.

Method used

An intelligent organic temperature-controlled fermentation control device is designed, including a main controller, a PID control module, a temperature detection module and a temperature regulation module, and the rapid response and precise control of temperature are achieved through the serial communication module and the output control module.

Benefits of technology

It realizes rapid response to temperature changes and accuracy and stability of temperature control, improves the efficiency and quality of organic fermentation, and supports remote monitoring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of control, and particularly relates to an organic temperature control fermentation intelligent control device which comprises a main controller. The main controller is connected with a man-machine interaction module, a serial communication module and a PID control module; the serial communication module is connected with the temperature detection module through a first serial communication interface; the serial communication module is connected with the temperature adjusting module through a second serial communication interface; the PID control module is connected with the output control module; according to the utility model, the PID control module is used for carrying out difference calculation on the temperature detected by the temperature detection module and the set required temperature, and a regulating quantity signal is generated according to the calculation result, so that the quick response to the temperature change and the accuracy and stability of temperature control can be realized; therefore, the temperature is kept in a set range, and the efficiency and the quality of organic fermentation are improved.
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Description

Technical Field

[0001] The utility model belongs to the field of control technology, and specifically relates to an organic temperature-controlled fermentation intelligent control device. Background Art

[0002] Organic fermentation refers to the process of converting improved and adjusted organic materials into fertilizers through the metabolism of microorganisms. During the organic fermentation process, microorganisms will decompose organic matter and convert it into nutrients needed by plants, such as nitrogen, phosphorus, potassium, etc., thereby improving the utilization rate and nutrient content of fertilizers. This method can not only effectively reduce agricultural pollution and damage to the land by chemical fertilizers, but also improve soil fertility and nutrient content, maintain the ecological balance of the soil, increase the yield and quality of crops, control pests and diseases, and reduce the use of chemical pesticides, thereby achieving the goal of sustainable agriculture.

[0003] In the process of organic fermentation, temperature is one of the important factors affecting organic fermentation. Too high or too low temperature will affect the metabolism of microorganisms in the fermentation process, thereby affecting the fermentation efficiency and quality. At present, the equipment for controlling temperature in the process of organic fermentation has the problems of slow response to temperature changes and low temperature control accuracy. Summary of the invention

[0004] In order to solve the technical problems existing in the above-mentioned background technology, the utility model provides an organic temperature-controlled fermentation intelligent control device, which aims to help achieve the ability to quickly respond to temperature changes and ensure the accuracy and stability of temperature control.

[0005] The specific steps of the utility model are as follows:

[0006] In order to realize the above technical scheme, the utility model provides an organic temperature-controlled fermentation intelligent control device, including a main controller, a serial communication module, a PID control module, an output control module, a human-computer interaction module, a temperature detection module, a temperature adjustment module, a first serial communication interface and a second serial communication interface;

[0007] The human-computer interaction module, serial communication module, and PID control module are all connected to the main controller;

[0008] The serial communication module is connected to the temperature detection module via a first serial communication interface;

[0009] The serial communication module is connected to the temperature adjustment module via a second serial communication interface;

[0010] The PID control module is connected to the output control module; the output control module is connected to the serial communication module.

[0011] Furthermore, the device also includes a monitoring communication module and a communication interface;

[0012] The main controller is connected to the communication interface via a remote control communication module.

[0013] Further, the device also includes a storage module for storing the temperature detected in real time by the temperature sensor, and a curve generation module for generating a temperature-time curve according to the real-time temperature stored in the storage module;

[0014] The storage module and the curve generating module are both connected to the main controller.

[0015] Furthermore, the main controller may be a RAM microcontroller.

[0016] Furthermore, the communication interface includes a network interface, an RS232 interface and a USB interface.

[0017] Furthermore, the temperature detection module adopts SBWZ series integrated temperature transmitter.

[0018] Furthermore, the human-computer interaction module adopts the Weiluntong MT6000 / 8000TSeries touch screen.

[0019] The beneficial effects of the utility model are:

[0020] (1) The present invention uses a PID control module to calculate the difference between the temperature detected by the temperature detection module and the set required temperature, and generates an adjustment signal according to the calculation result, which helps to achieve a rapid response to temperature changes and the accuracy and stability of temperature control, so that the temperature is maintained within the set range, thereby helping to improve the efficiency and quality of organic fermentation.

[0021] (2) Accessing the host computer through the communication interface helps to realize various monitoring methods for the device, and it can also access the network to help realize remote monitoring of the device.

[0022] Advantages of additional aspects of the present invention will be partially given in the following description, and partially become apparent from the following description, or be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0024] Figure 1 The present invention is an electrical schematic diagram of an embodiment of an intelligent control device for organic temperature-controlled fermentation.

[0025] 1-main controller; 2-monitoring communication module; 3-first serial communication interface; 4-temperature detection module; 5-serial communication module; 6-second serial communication interface; 7-PID control module; 8-temperature adjustment module; 9-human-computer interaction module; 10-curve generation module; 11-storage module. DETAILED DESCRIPTION

[0026] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0027] It should be noted that the following detailed descriptions are all illustrative and are intended to provide further explanation of the present invention. Unless otherwise specified, each technical and scientific term used in this embodiment has the same meaning as commonly understood by ordinary maintenance personnel in the technical field to which the present invention belongs.

[0028] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0029] In the present invention, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present invention, and do not specifically refer to any part or element in the present invention and cannot be understood as limitations on the present invention.

[0030] In the present utility model, terms such as "fixed connection", "connected", "connection", etc. should be understood in a broad sense, indicating that it can be fixedly connected, integrally connected or detachably connected; it can be directly connected or indirectly connected through an intermediate medium. For relevant scientific research or maintenance personnel in this field, the specific meanings of the above terms in the present utility model can be determined according to specific circumstances, and they cannot be understood as limitations on the present utility model.

[0031] Embodiment 1:

[0032] like Figure 1 As shown, this embodiment provides an organic temperature-controlled fermentation intelligent control device, including a main controller 1, a serial communication module 5, a PID control module 7, a human-computer interaction module 9, a temperature detection module 4, a temperature adjustment module 8, a first serial communication interface 3, a second serial communication interface 4, a storage module 11 and a curve generation module 10.

[0033] The serial communication module 5 is connected to the first serial communication interface 3 and the second serial communication interface 6 .

[0034] The temperature detection module 4 (for example, SBWZ series integrated temperature transmitter) is used to collect the temperature in the organic fermentation device in real time. The temperature detection module 4 is connected to the first serial communication interface 3 through a serial line, the first serial communication interface 3 is connected to the serial communication module 5, and the serial communication module 5 is connected to the main controller 1, so that the real-time temperature collected by the temperature detection module 4 is sent to the main controller 1 through the first serial communication interface 3 and the serial communication module 5. The main controller can be a RAM microcontroller.

[0035] The human-machine interaction module 9 uses a Weiluntong MT6000 / 8000TSeries touch screen, which is used to set the temperature range in the organic fermentation device. The main controller 1 is connected to the human-machine interaction module 9 to obtain the temperature range in the organic fermentation device set by the human-machine interaction module 9.

[0036] The main controller 1 is connected to the PID control module 7 to send the acquired real-time temperature and the set temperature range to the PID control module 7. The PID control module 7 performs difference calculation based on the received real-time temperature and the set temperature range, and generates an accurate adjustment signal according to the calculation result.

[0037] The PID control module 7 is connected to the serial communication module 5, and the serial communication module 5 is also connected to the second serial communication interface 6. The second serial communication interface 6 is connected to the temperature adjustment module 8 through a serial line, so that the adjustment signal generated by the PID control module 7 is used to cool or heat the temperature adjustment module 8 according to the adjustment signal through the serial communication module 5 and the second serial communication interface 6, such as increasing the temperature heating power by 5% and reducing the cooling power by 10%.

[0038] The main controller 1 is connected to the storage module 11 so as to store the real-time temperature detected by the temperature detection module 4 in the storage module 11 .

[0039] The main controller 1 is connected to the curve generation module 10 to generate a temperature-time curve based on the real-time temperature stored in the storage module, and store it in the storage module 11 , and can also be displayed in real time through the human-computer interaction module 9 .

[0040] The main controller 1 is connected to the monitoring communication module 2, and the monitoring communication module 2 is connected to the communication interface 12, wherein the communication interface 12 includes an RS232 interface, an RS485 interface, a USB interface and a network interface, so that the device can be connected to the host computer through the communication interface 12 and monitored by the host computer, and can also be connected to the Internet for remote monitoring.

[0041] When this embodiment is used, the temperature detection module is first connected to the first serial communication interface through a serial line, and the temperature adjustment module is connected to the second serial communication interface. The temperature detection module detects the real-time temperature in the organic fermentation device and sends the detected real-time temperature to the main controller; the required temperature range in the organic fermentation device is set through the human-computer interaction module, and the main controller sends the received real-time temperature and the set temperature range to the PID control module. The control module calculates the difference between the real-time temperature and the temperature range, and generates an adjustment signal based on the difference, which is sent to the temperature adjustment module through the second serial communication interface to adjust the temperature adjustment module (for example, increase the heating power of the temperature adjustment module by 5%, or reduce the cooling power of the temperature adjustment module by 10%, etc.).

[0042] At the same time, the storage module stores the real-time temperature detected by the temperature detection module, and the curve generation module generates a temperature-time curve according to the stored real-time temperature, and displays it in real time through the human-computer interaction module, so that the staff can directly view the temperature fluctuation in the organic fermentation device.

[0043] In addition, the device can be remotely controlled by connecting to a host computer (such as a desktop computer) through the RS232 or RS485 interface in the communication interface, setting the required temperature and obtaining the temperature-time curve through the host computer, reading the data stored in the storage module through the USB interface, and accessing the Internet through the network interface.

[0044] This embodiment uses the PID control module to calculate the difference between the temperature detected by the temperature detection module and the set required temperature, and generates a regulation signal according to the calculation result, which helps to achieve a rapid response to temperature changes and the accuracy and stability of temperature control, so that the temperature is kept within the set range, thereby helping to improve the efficiency and quality of organic fermentation. In addition, it can also be connected to the host computer and the Internet through the communication interface to achieve remote monitoring of the device.

[0045] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0046] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. For maintenance personnel in this field, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An organic temperature-controlled fermentation intelligent control device, characterized in that: It includes a main controller, a serial communication module, a PID control module, an output control module, a human-computer interaction module, a temperature detection module, a temperature adjustment module, a first serial communication interface and a second serial communication interface; The human-computer interaction module, serial communication module, and PID control module are all connected to the main controller; The serial communication module is connected to the temperature detection module via a first serial communication interface; The serial communication module is connected to the temperature adjustment module via a second serial communication interface; The PID control module is connected to the output control module; the output control module is connected to the serial communication module.

2. The organic temperature-controlled fermentation intelligent control device according to claim 1, characterized in that: The device also includes a monitoring communication module and a communication interface; The main controller is connected to the communication interface via a remote control communication module.

3. The organic temperature-controlled fermentation intelligent control device according to claim 1, characterized in that: The device also includes a storage module for storing the temperature detected in real time by the temperature sensor, and a curve generation module for generating a temperature-time curve according to the real-time temperature stored in the storage module; The storage module and the curve generating module are both connected to the main controller.

4. The organic temperature-controlled fermentation intelligent control device according to claim 1, characterized in that: The main controller may be a RAM microcontroller.

5. The organic temperature-controlled fermentation intelligent control device according to claim 2, characterized in that: The communication interface includes a network interface, an RS232 interface and a USB interface.

6. The organic temperature-controlled fermentation intelligent control device according to claim 1, characterized in that: The temperature detection module adopts the SBWZ series integrated temperature transmitter.

7. The organic temperature-controlled fermentation intelligent control device according to claim 1, characterized in that: The human-computer interaction module adopts the Weiluntong MT6000 / 8000TSeries touch screen.