Device for counting black spots of konjaku flour

Abstract

The device comprises a control box, a detection box is arranged on one side of the control box, a touch screen is arranged on the top of the control box, an opening is formed in one side of the detection box, sliding grooves are formed in the two sides of the opening and extend into the detection box, a rotatable object carrying mechanism is arranged in the detection box, and the object carrying mechanism is arranged on the detection box. The loading mechanism is arranged between the bottom of the loading mechanism and the inner wall of the detection box, the loading mechanism is in transmission fit with the driving mechanism, and the output direction of the driving mechanism is consistent with the extending direction of the sliding groove; an intelligent camera and an illuminating lamp are arranged above the carrying mechanism; the carrying mechanism, the driving mechanism, the intelligent camera and the illuminating lamp are all in linkage fit with the touch screen through the control box, and the intelligent camera is in linkage fit with the carrying mechanism through the control box, so that black spots can be recognized and counted conveniently.

Description

Technical Field

[0001] The utility model relates to the technical field of konjac product preparation, in particular to a device for counting black spots in konjac flour. Background Art

[0002] As a food raw material with rich nutrition and special functions, konjac flour has been widely used in the modern food industry.

[0003] However, due to the quality defects such as black spots that often appear during the production process of konjac flour, its market competitiveness and consumer reputation are affected.

[0004] At present, the methods for konjac flour quality detection mainly focus on visual inspection and manual screening, which have problems of low efficiency and low precision, and are also affected by human subjective factors. Utility Model Content

[0005] The utility model provides a device for counting black spots in konjac flour, aiming to solve the problems of low precision and low efficiency in counting and identifying black spots in the existing konjac flour production, and improve the efficiency and precision of konjac flour quality detection.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A device for counting black spots of konjac flour comprises a control box, a detection box is arranged on one side of the control box, a touch screen is arranged on the top of the control box, an opening is arranged on one side of the detection box, slide grooves are arranged on both sides of the opening and extend to the inside of the detection box, a rotatable loading mechanism is arranged in the detection box, the loading mechanism and the slide groove form a sliding connection, the loading mechanism and the opening form an embedded connection, a driving mechanism is arranged between the bottom of the loading mechanism and the inner wall of the detection box, the loading mechanism and the driving mechanism form a transmission connection, and the output direction of the driving mechanism is consistent with the extension direction of the slide groove, and a smart camera and an illuminating lamp are arranged above the loading mechanism;

[0008] The object-carrying mechanism, driving mechanism, smart camera and lighting lamp are all linked and coordinated with the touch screen through the control box, and the smart camera is linked and coordinated with the object-carrying mechanism through the control box.

[0009] Preferably, the control box is fixedly matched with the detection box.

[0010] More preferably, the control box is provided with a PLC controller and an onboard computer for image recognition.

[0011] Furthermore, the opening on the detection box is an inverted "convex" shape, the top of the slide groove and the two sides of the upper end of the opening are located in the same horizontal plane, and the slide groove is symmetrical about the middle position of the opening, the size of the larger diameter part of the opening is not less than the size of the loading mechanism, and the size of the smaller diameter part of the opening is not less than the size of the driving mechanism.

[0012] Furthermore, the loading mechanism includes a mounting plate, both sides of which are respectively received in corresponding slide grooves, and both sides of the mounting plate form a sliding fit with the corresponding slide grooves, a mounting groove is provided in the middle position of the top of the mounting plate, a loading platform is concentrically and coaxially provided in the mounting groove, the bottom of the loading platform forms a rotational fit with the bottom of the mounting groove through a frameless torque motor, a number of loading containers are detachably provided on the loading platform, and the bottom of the mounting plate forms a telescopic fit with the inner wall of the detection box through a driving mechanism.

[0013] Specifically, the loading containers are arranged on the loading platform at equal intervals around the central axis, and the smart camera is located directly above one of the loading containers.

[0014] More specifically, the loading platform is provided with a plurality of limit grooves at equal intervals around the central axis, and each limit groove has an opening in the middle, a loading container is embedded in each limit groove, the top of the loading container is limited and received in the limit groove, and the bottom of the loading container passes through the middle opening of the limit groove to the installation groove.

[0015] In detail, pull-up grooves are provided on both sides of each of the limiting grooves, and the pull-up grooves are symmetrical with respect to the corresponding limiting grooves, and the pull-up grooves are integrally formed with the corresponding limiting grooves.

[0016] In more detail, the driving mechanism includes an electric telescopic rod parallel to the slide slot, the fixed end of the electric telescopic rod is fixedly matched with the inner wall of the detection box, and the output end of the electric telescopic rod is fixedly matched with the outer side of the middle position of the bottom of the mounting plate through a connecting piece.

[0017] Preferably, the connecting member includes a connecting portion and a fixing portion, the fixing portion is fixedly matched with the outer side of the middle position of the bottom of the mounting plate through a fastener, the connecting portion is sleeved on the outer side of the output end of the electric telescopic rod, and the connecting portion is fixedly matched with the output end of the electric telescopic rod.

[0018] Beneficial effects of the utility model:

[0019] The utility model automatically detects black spots in konjac flour through image recognition and displays them through a touch screen, thereby improving recognition effect and recognition efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model during detection;

[0021] Figure 2It is a schematic diagram of the structure of the utility model during feeding;

[0022] Figure 3 This is a schematic diagram of the internal cross-sectional structure of the detection box of the utility model;

[0023] Figure 4 It is a schematic top view of the inner section of the detection box of the utility model;

[0024] Figure 5 It is a structural schematic diagram of the driving mechanism of the utility model;

[0025] Figure 6 This is a top disassembly schematic diagram of the object-carrying mechanism of the utility model;

[0026] Figure 7 This is a schematic diagram of the bottom disassembly of the object carrying mechanism of the utility model;

[0027] In the figure: 1. Control box; 2. Touch screen; 3. Detection box; 4. Opening; 5. Slide;

[0028] 6. Loading mechanism; 601. Mounting plate; 602. Mounting slot; 603. Loading platform; 604. Frameless torque motor; 605. Limiting slot; 606. Loading container; 607. Pull-up slot;

[0029] 7. Driving mechanism; 701. Electric telescopic rod; 702. Connecting piece;

[0030] 8. Smart camera; 9. Lighting. DETAILED DESCRIPTION

[0031] As follows, embodiments are further described with reference to the accompanying drawings.

[0032] like Figure 1 to Figure 7 Shown, as a preferred embodiment 1, a device for counting konjac flour black spots, comprising a control box 1, one side of the control box 1 is provided with a detection box 3, the top of the control box 1 is provided with a touch screen 2, one side of the detection box 3 is provided with an opening 4, and the opening 4 is provided with a chute 5 on both sides extending to the inside of the detection box 3, a rotatable loading mechanism 6 is provided in the detection box 3, and the loading mechanism 6 forms a sliding connection with the chute 5, and the loading mechanism 6 forms an embedded connection with the opening 4, a driving mechanism 7 is provided between the bottom of the loading mechanism 6 and the inner wall of the detection box 3, the loading mechanism 6 forms a transmission with the driving mechanism 7, and the output direction of the driving mechanism 7 is consistent with the extension direction of the chute 5, and the top of the loading mechanism 6 is provided with an intelligent camera 8 and an illuminator 9;

[0033] The object-carrying mechanism 6 , the driving mechanism 7 , the smart camera 8 and the lighting lamp 9 are all linked with the touch screen 2 through the control box 1 , and the smart camera 8 is linked with the object-carrying mechanism 6 through the control box 1 .

[0034] Embodiment 1 provides a device for counting black spots of konjac flour. A staff member controls the touch screen 2 to control each mechanism through the control box 1 to control the counting process. Before counting, the driving mechanism 7 is extended through the touch screen 2, so that the loading mechanism 6 is extended from the opening 4 along the chute 5 to perform the feeding operation;

[0035] After the feeding is completed, the driving mechanism 7 is retracted through the touch screen 2, so that the loading mechanism 6 slides along the slide groove 5 into the opening 4 and enters the detection box 3. After completely entering the detection box 3, it enters the waiting state for detection;

[0036] The detection process is started through the touch screen 2. First, the lighting 9 is turned on and the smart camera 8 is started for image recognition. Then, the object-carrying mechanism 6 is automatically started to rotate. When the smart camera 8 recognizes that the material is directly below, it stops rotating and takes a photo for extracting feature values. Then, it automatically rotates until the next material is recognized. The above process is repeated until all materials are photographed. The recognition processing result is displayed through the touch screen 2.

[0037] After the detection is completed, the driving mechanism 7 is started to extend the carrier mechanism 6, the carrier mechanism 6 is cleaned and the material is replaced, and the detection process is repeated until all materials are detected. After the carrier mechanism 6 is cleaned, the carrier mechanism 6 is stored in the detection box 3 through the touch screen 2.

[0038] As a preferred embodiment 2, the control box 1 is fixedly matched with the detection box 3, which is convenient for using and moving the device.

[0039] As a preferred embodiment 3, the control box 1 is provided with a PLC controller and an onboard computer for image recognition, so as to facilitate control and image recognition.

[0040] As a preferred embodiment 4, the detection box 3 is made of a transparent material structure, and the entire process inside the box can be seen from outside the box, which is convenient for use.

[0041] As a preferred embodiment 5, the opening 4 on the detection box 3 is an inverted "convex" shape, the top of the slide groove 5 and the two sides of the upper end of the opening 4 are located in the same horizontal plane, and the slide groove 5 is symmetrical about the middle position of the opening 4, the size of the larger diameter part of the opening 4 is not less than the size of the loading mechanism 6, and the size of the smaller diameter part of the opening 4 is not less than the size of the driving mechanism 7.

[0042] A cavity is provided in the detection box 3, and an inverted "convex"-shaped opening 4 and a groove body matching the opening 4 are provided at the bottom of the cavity. The carrier mechanism 6 can enter and exit the cavity from the opening 4 along the slide groove 5 under the drive of the driving mechanism 7, and the side wall of the cavity is provided with a lighting lamp 9 and an intelligent camera 8 for detecting the material on the carrier mechanism 6.

[0043] As a preferred embodiment 6, the loading mechanism 6 includes a mounting plate 601, both sides of which are respectively received in the corresponding slide grooves 5, and both sides of the mounting plate 601 form a sliding fit with the corresponding slide grooves 5, a mounting groove 602 is provided in the middle position of the top of the mounting plate 601, a loading platform 603 is concentrically and coaxially provided in the mounting groove 602, the bottom of the loading platform 603 forms a rotational fit with the bottom of the mounting groove 602 through a frameless torque motor 604, a plurality of loading containers 606 are detachably provided on the loading platform 603, and the bottom of the mounting plate 601 forms a telescopic fit with the inner wall of the detection box 3 through a driving mechanism 7.

[0044] Embodiment 6 provides a specific structure of the loading mechanism 6, and controls the rotation of the loading platform 603 through the transmission cooperation between the frameless torque motor 604 and the loading platform 603, so as to realize the identification of multiple loading containers 606 in sequence.

[0045] As a preferred embodiment 7, the loading containers 606 are arranged on the stage 603 at equal intervals around the central axis, and the smart camera 8 is located directly above one of the loading containers 606. It is ensured that the smart camera 8 can fully capture the rotation process, which is convenient for identifying and counting black spots.

[0046] As a preferred embodiment 8, the loading platform 603 is provided with a plurality of limit grooves 605 at equal intervals around the central axis, and each limit groove 605 has an opening in the middle, and a loading container 606 is embedded in each limit groove 605, and the top of the loading container 606 is limitedly received and matched in the limit groove 605, and the bottom of the loading container 606 passes through the middle opening of the limit groove 605 to the installation groove 602. It is convenient to install and remove the loading container 606.

[0047] As a preferred embodiment 9, both sides of each of the limiting grooves 605 are provided with pull-up grooves 607, and the pull-up grooves 607 are symmetrical about the corresponding limiting grooves 605, and the pull-up grooves 607 are integrally formed with the corresponding limiting grooves 605. It is convenient to take out the loading container 606 and to lift the loading container 606.

[0048] As a preferred embodiment 10, the driving mechanism 7 includes an electric telescopic rod 701 parallel to the slide slot 5, the fixed end of the electric telescopic rod 701 is fixedly matched with the inner wall of the detection box 3, and the output end of the electric telescopic rod 701 is fixedly matched with the outer side of the middle position of the bottom of the mounting plate 601 through a connecting piece 702. It is convenient to control the movement of the mounting plate 601.

[0049] As a preferred embodiment 11, the connecting member 702 includes a connecting portion and a fixing portion, the fixing portion is fixedly matched with the outer side of the middle position of the bottom of the mounting plate 601 through a fastener, the connecting portion is sleeved on the outer side of the output end of the electric telescopic rod 701, and the connecting portion is fixedly matched with the output end of the electric telescopic rod 701 by clamping, so as to ensure the stability of movement.

[0050] The working principle of this utility model:

[0051] The utility model provides a device for counting black spots of konjac flour. A staff member controls a touch screen 2 to control various mechanisms through a control box 1 to control the counting process. Before counting, a driving mechanism 7 is extended through the touch screen 2, so that a loading mechanism 6 is extended from an opening 4 along a chute 5 to perform a feeding operation.

[0052] After the feeding is completed, the driving mechanism 7 is retracted through the touch screen 2, so that the loading mechanism 6 slides along the slide groove 5 into the opening 4 and enters the detection box 3. After completely entering the detection box 3, it enters the waiting state for detection;

[0053] The detection process is started through the touch screen 2. First, the lighting 9 is turned on and the smart camera 8 is started for image recognition. Then, the loading mechanism 6 is automatically started to rotate. When the smart camera 8 recognizes that the material is directly below, it stops rotating and takes a photo for extracting feature values. Then, it automatically rotates until the next material is recognized. The above process is repeated until all materials are photographed, black spots are identified and counted, and the recognition processing results are displayed through the touch screen 2.

[0054] After the detection is completed, the driving mechanism 7 is started to extend the carrier mechanism 6, the carrier mechanism 6 is cleaned and the material is replaced, and the detection process is repeated until all materials are detected. After the carrier mechanism 6 is cleaned, the carrier mechanism 6 is stored in the detection box 3 through the touch screen 2.

Claims

1. A device for counting black spots in konjac flour, comprising a control box (1), characterized in that: A detection box (3) is provided on one side of the control box (1), a touch screen (2) is provided on the top of the control box (1), an opening (4) is provided on one side of the detection box (3), slide grooves (5) are provided on both sides of the opening (4) and extend into the detection box (3), a rotatable carrying mechanism (6) is provided in the detection box (3), and the carrying mechanism (6) and the slide groove (5) form a sliding receiving fit, and the carrying mechanism (6) and the opening (4) form an embedded fit, a driving mechanism (7) is provided between the bottom of the carrying mechanism (6) and the inner wall of the detection box (3), the carrying mechanism (6) and the driving mechanism (7) form a transmission fit, and the output direction of the driving mechanism (7) is consistent with the extension direction of the slide groove (5), and a smart camera (8) and an illumination lamp (9) are provided above the carrying mechanism (6); The object-carrying mechanism (6), the driving mechanism (7), the smart camera (8) and the lighting lamp (9) are all linked together with the touch screen (2) via the control box (1), and the smart camera (8) is linked together with the object-carrying mechanism (6) via the control box (1).

2. A device for counting konjac flour black spots according to claim 1, characterized in that, The control box (1) is fixedly matched with the detection box (3).

3. A device for counting konjac flour black spots according to claim 2, characterized in that, The control box (1) is provided with a PLC controller and an onboard computer for image recognition.

4. A device for counting konjac flour black spots according to claim 3, characterized in that, The opening (4) on the detection box (3) is in the shape of an inverted "convex" character, the top of the slide groove (5) and both sides of the upper end of the opening (4) are located in the same horizontal plane, and the slide groove (5) is symmetrical about the middle position of the opening (4), the size of the larger diameter part of the opening (4) is not less than the size of the object carrying mechanism (6), and the size of the smaller diameter part of the opening (4) is not less than the size of the driving mechanism (7).

5. A device for counting konjac flour black spots according to claim 4, characterized in that, The object-carrying mechanism (6) comprises a mounting plate (601), the two sides of which are respectively received in corresponding slide grooves (5), and the two sides of the mounting plate (601) form a sliding fit with the corresponding slide grooves (5), a mounting groove (602) is provided at the middle position of the top of the mounting plate (601), a loading platform (603) is coaxially and concentrically provided in the mounting groove (602), the bottom of the loading platform (603) forms a rotational fit with the bottom of the mounting groove (602) via a frameless torque motor (604), a plurality of loading containers (606) are detachably provided on the loading platform (603), and the bottom of the mounting plate (601) forms a telescopic fit with the inner wall of the detection box (3) via a driving mechanism (7).

6. A device for counting konjac flour black spots according to claim 5, characterized in that, The loading containers (606) are arranged on the loading platform (603) at equal intervals around the central axis, and the smart camera (8) is located directly above one of the loading containers (606).

7. A device for counting konjac flour black spots according to claim 6, characterized in that, The loading platform (603) is provided with a plurality of limit grooves (605) at equal intervals around the central axis, and each limit groove (605) has an opening in the middle, and each limit groove (605) has a loading container (606) embedded in it, and the top of the loading container (606) is limitedly received and matched in the limit groove (605), and the bottom of the loading container (606) passes through the middle opening of the limit groove (605) to the installation groove (602).

8. A device for counting black spots of konjac flour according to claim 7, characterized in that, Both sides of each of the limiting grooves (605) are provided with pull-up grooves (607), and the pull-up grooves (607) are symmetrical with respect to the corresponding limiting grooves (605), and the pull-up grooves (607) and the corresponding limiting grooves (605) are integrally formed.

9. A device for counting black spots of konjac flour according to claim 8, characterized in that, The driving mechanism (7) comprises an electric telescopic rod (701) parallel to the slide groove (5); the fixed end of the electric telescopic rod (701) is fixedly matched with the inner wall of the detection box (3); and the output end of the electric telescopic rod (701) is fixedly matched with the outer side of the middle position of the bottom of the mounting plate (601) via a connecting piece (702).

10. A device for counting black spots in konjac flour according to claim 9, characterized in that: The connecting member (702) comprises a connecting portion and a fixing portion, the fixing portion being fixedly matched with the outer side of the middle position of the bottom of the mounting plate (601) via a fastener, the connecting portion being sleeved on the outer side of the output end of the electric telescopic rod (701), and the connecting portion being fixedly matched with the output end of the electric telescopic rod (701) by being snap-fitted.

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