Insulation device of cathode roller driving assembly

By designing a three-layer insulating protection structure in the cathode roller drive device, including a motor insulating sleeve, an insulating plate, a large insulating sleeve, an insulating block, a driving insulating sleeve and an insulating baffle, the safety risks caused by insulation failure in the prior art are solved. Problem, achieving higher security and equipment reliability.

CN222531452UActive Publication Date: 2025-02-25XIAN AEROSPACE NEW ENERGY EQUIPMENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202323273958.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-01
Publication Date
2025-02-25
Estimated Expiration
2033-12-01

AI Technical Summary

Technical Problem

In the prior art, the insulation failure of the cathode roller drive device leads to safety risks, and the risk of single-layer insulation failure is high, making it difficult to effectively avoid it.

Method used

A three-layer insulating protection structure including a motor insulating sleeve, an insulating plate, a large insulating sleeve, an insulating block, a driving insulating sleeve and an insulating baffle was designed to ensure insulation between the driving motor, the coupling and the cathode roller shaft.

Benefits of technology

Through the three-layer insulation protection structure, the risk of insulation failure of the cathode roller drive device is significantly reduced, the safety during the production process is improved, and the electrical burning of the equipment is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

An insulation device of a cathode roller driving assembly is characterized in that an insulation partition is arranged at a non-key point of a mechanical structure, a motor insulation sleeve and an insulation plate form a layer of insulation protection of a motor, and a large insulation sleeve and an insulation block form a layer of insulation protection of the interior of a coupler assembly. The driving insulation sleeve and the insulation baffle form a layer of insulation protection at the tail end of the coupler when the cathode roller is driven to rotate, the three layers of insulation protection form an insulation device of the cathode roller driving assembly, the safety problem caused by single-layer insulation failure is effectively avoided, the risk of insulation failure of the cathode roller driving device is greatly reduced on the technical level, and the service life of the cathode roller driving assembly is prolonged. And the safety in the production process is ensured.
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Description

Technical Field

[0001] The invention relates to the technical field related to electrolytic copper foil, in particular to an insulating device for a cathode roller driving assembly of a foil production machine. Background Art

[0002] The raw foil machine is mainly composed of a tank body, a cathode roller drive device, an anode plate, a lithium copper foil processing device, a winding device, a polishing device, and a cathode roller. It is essentially an electrolytic device. When the raw foil machine is running, the cathode roller rotates continuously, and its electrolytic current is generally above 20,000A, and can even reach about 50,000A. Under the condition of large current, the insulation device in the cathode roller drive assembly is crucial. By achieving effective isolation between the cathode current, the anode current and the ground, the internal insulation requirements of the cathode roller of the drive assembly can be effectively achieved to ensure the production and operation of the copper foil, so as to avoid the hidden danger of "electrical burnout" of the equipment in the production of copper foil. Specifically, the insulating partition is set at the non-critical point of the mechanical structure to ensure that the partition requirements are met and the accuracy of the equipment is used. Most of them use insulating and corrosion-resistant materials and sleeves, and generally choose multiple insulation methods. To this end, we propose a new type of insulation device for the cathode roller drive assembly of the raw foil machine.

[0003] The utility model patent with the authorization announcement number CN208762589U discloses an insulation device for cathode roller drive. This device only insulates the drive gear, but does not insulate the drive motor and the meshing of the two gears. Once the insulation of the drive gear fails, it will directly cause electric shock to the cathode roller, resulting in significant economic losses. This utility model patent designs three layers of insulation protection for the entire cathode roller drive device, fundamentally avoiding the risk of single-layer insulation failure and greatly improving the safety performance of the equipment during production and operation. Summary of the invention

[0004] In order to overcome the deficiency of the safety risk caused by the insulation failure of the cathode roller driving device in the prior art, the present invention proposes an insulation device of the cathode roller driving assembly.

[0005] The present invention comprises a driving motor, a driving insulating sleeve, a coupling, an insulating baffle and an insulating plate. The driving motor is mounted on the insulating plate and fixedly connected to the coupling through a coupling. The insulating baffle is fixed on the bottom surface of the insulating sleeve installation groove of the outer end surface of the coupling. The driving insulating sleeve is fixed in the insulating sleeve installation groove.

[0006] The outer surface of the driving insulating sleeve is fixedly connected to the inner surface of the insulating sleeve mounting groove via a key.

[0007] The end faces of the coupling and the mating end of the coupling are provided with through screw mounting holes, and the insulating baffle is fixedly connected to the coupling by a first screw; an insulating sleeve mounting groove is provided on the other end face of the coupling; the inner diameter of the insulating sleeve mounting groove is the same as the outer diameter of the driving insulating sleeve.

[0008] A small insulating sleeve is mounted on the first screw.

[0009] At the connection between the coupling and the drive motor, the motor insulation sleeve is sleeved on the drive motor shaft, the insulation plate is located on the end surface of the drive motor shaft, and the inner end surface of the insulation plate is closely fitted with the end surfaces of the motor insulation sleeve and the spacer sleeve; the blocking plate is fixedly connected to the insulation plate to ensure insulation between the drive motor and the coupling. The spacer sleeve is sleeved on the outer circumferential surface of the motor insulation sleeve.

[0010] The coupling is sleeved on the outer circumferential surface of the motor insulating sleeve, and the inner end surface of the coupling is fitted with the positioning surface on the motor insulating sleeve, and the outer end surface is fitted with the inner end surface of the spacer sleeve.

[0011] The insulating block is sleeved on the circumferential surface of the coupling connection section; the large insulating sleeve is sleeved on the outer circumferential surface of the insulating block; the large insulating sleeve and the insulating block are fixedly connected to the coupling through a T-shaped screw.

[0012] The object of the present invention is to provide an insulating device for a cathode roller driving assembly of a foil machine to prevent a short circuit from occurring during the process of driving the cathode roller of the foil machine to rotate the foil.

[0013] In the present invention, the motor insulating sleeve and the insulating plate constitute a layer of insulation protection for the motor, the large insulating sleeve and the insulating block constitute a layer of insulation protection inside the coupling assembly, and the driving insulating sleeve and the insulating baffle constitute a layer of insulation protection at the end of the coupling when the cathode roller is driven to rotate. These three layers of insulation protection constitute the insulation device of the cathode roller driving assembly.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] Different from the prior art, the present invention provides an insulation device for a cathode roller drive assembly. Specifically, an insulation partition is set at a non-critical point of the mechanical structure, a motor insulation sleeve and an insulation plate are set between the drive motor and the coupling, a large insulation sleeve and an insulation block are set inside the coupling assembly, and a drive insulation sleeve and an insulation baffle are set at the contact point between the coupling and the cathode roller shaft. The design of the three insulation structures avoids the safety problem caused by the failure of a single layer of insulation, greatly reduces the risk of insulation failure of the cathode roller drive device at the technical level, and ensures the safety of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1It is a schematic diagram of the three-dimensional structure of the present invention;

[0017] Figure 2 for Figure 1 Schematic diagram of the structure;

[0018] Figure 3 for Figure 2 A top view of

[0019] Figure 4 for Figure 2 A partial enlarged view of the A part;

[0020] Figure 5 for Figure 2 Schematic diagram of the middle DD section;

[0021] Figure 6 for Figure 5 A partial enlarged view of area B in the middle.

[0022] In the figure: 1. Motor assembly; 2. Install insulation plate; 3. Drive insulation sleeve; 4. Insulation baffle; 5. Small insulation sleeve; 6. Coupling; 7. First screw; 8. Large insulation sleeve; 9. T-screw; 10. Baffle; 11. Spacer; 12. Motor insulation sleeve; 13. Coupling; 14. Insulation plate; 15. Insulation block; 16. Second screw. DETAILED DESCRIPTION

[0023] The present embodiment is an insulating device for a cathode roller drive assembly of a foil machine, comprising a drive motor, a coupling assembly and an insulating mounting plate. The drive motor and the coupling are fixed together by a key connection. The drive motor and the insulating plate at the bottom are mounted together by hexagonal bolts.

[0024] like Figure 2 The figure shows the front view of the structure of the cathode roller drive assembly. An insulating plate 2 is installed under the drive motor 1, and the two are connected together by hexagonal bolts. The hexagonal bolts are covered with elastic washers, large washers, bottom washers, insulating washers and insulating sleeves, which together with the insulating plate 2 ensure the insulation between the drive motor and the ground.

[0025] Figure 4 for Figure 2 The structure of the I region is enlarged. Figure 4 As shown, at the connection between the coupling 6 and the cathode roller shaft end, a drive insulating sleeve 3 and an insulating baffle 4 are provided. The insulating baffle 4 and the coupling 6 are connected together by a first screw 7. In addition, a small insulating sleeve 5 is sleeved on the first screw 7, which also constitutes a layer of insulating protection. The drive insulating sleeve 3 is embedded in the position where the coupling is connected to the shaft end to ensure the insulation between the cathode roller shaft and the coupling assembly.

[0026] Figure 5 for Figure 2DD section view, where Figure 6 for Figure 5 The structure of the II region is enlarged. Figure 6 As shown, at the connection between the coupling and the drive motor, the motor insulation sleeve 12 is nested in the end of the drive motor shaft, the insulation plate 14 and the motor insulation sleeve 12 are tightly fitted together, and the blocking plate 10 is fixed together with the insulation plate 14 by the second screw 16, so as to ensure the insulation between the drive motor and the coupling 13. The coupling and the connecting plate are connected by a pin shaft, and the connecting plate and the coupling at the end are connected by a T-screw 9. At the position of the T-screw 9, the large insulation sleeve 8 is sleeved on the screw 9 and tightly fitted with the insulation block 15, forming the internal insulation between the coupling components.

[0027] The working principle and use process of the present invention: After the present invention is installed, the motor assembly 1 in the cathode roller drive assembly is fixed together with the installation insulation plate 2 and the motor installation plate by bolts, and then driven by the AC power supply, the drive coupling drives the cathode roller to rotate. The motor insulation sleeve and the insulation plate ensure the insulation between the drive motor and the coupling, the large insulation sleeve and the insulation block ensure the internal insulation between the coupling assembly, and the drive insulation sleeve and the insulation baffle ensure the insulation between the cathode roller shaft and the coupling assembly.

Claims

1. An insulation device for a cathode roller drive assembly, characterized in that: The invention comprises a driving motor (1), a driving insulating sleeve (3), a coupling (6), an insulating baffle (4) and an insulating mounting plate (2); wherein the driving motor is mounted on the insulating plate and fixedly connected to the coupling via a coupling; the insulating baffle is fixed on the bottom surface of an insulating sleeve mounting groove on the outer end surface of the coupling; and the driving insulating sleeve is fixed in the insulating sleeve mounting groove.

2. The insulation device of the cathode roller drive assembly according to claim 1, characterized in that: The outer surface of the driving insulating sleeve is fixedly connected to the inner surface of the insulating sleeve mounting groove via a key.

3. The insulation device of the cathode roller drive assembly according to claim 1, characterized in that: The end faces of the coupling (6) and the coupling mating end are provided with through screw mounting holes, and the insulating baffle (4) is fixedly connected to the coupling by a first screw (7); the other end face of the coupling is provided with an insulating sleeve mounting groove; The inner diameter of the insulating sleeve installation groove is the same as the outer diameter of the driving insulating sleeve (3).

4. The insulation device of the cathode roller drive assembly as claimed in claim 3, characterized in that: A small insulating sleeve (8) is sleeved on the first screw (7).

5. The insulation device of the cathode roller drive assembly according to claim 1, characterized in that: At the connection between the coupling and the drive motor, the motor insulating sleeve (12) is sleeved on the drive motor shaft, the insulating plate (14) is located on the end face of the drive motor shaft, and the inner end face of the insulating plate is tightly fitted with the end faces of the motor insulating sleeve (12) and the spacer (11); the blocking plate (10) is fixedly connected to the insulating plate (14) to ensure insulation between the drive motor and the coupling (13); and the spacer is sleeved on the outer circumferential surface of the motor insulating sleeve.

6. The insulation device of the cathode roller drive assembly according to claim 1, characterized in that: The coupling (13) is sleeved on the outer circumferential surface of the motor insulation sleeve (12), and the inner end surface of the coupling is fitted with the positioning surface on the motor insulation sleeve, and the outer end surface is fitted with the inner end surface of the spacer sleeve (11).

7. The insulation device of the cathode roller drive assembly according to claim 1, characterized in that: The insulating block (15) is sleeved on the circumferential surface of the connecting section of the coupling (6); the large insulating sleeve (8) is sleeved on the outer circumferential surface of the insulating block; the large insulating sleeve and the insulating block are fixedly connected to the coupling via a T-shaped screw (9).

Citation Information

Patent Citations

  • Negative pole roller driven insulator arrangement

    CN208762589U