Cleaning device for sugarcane production and processing

By designing a sugarcane cleaning device with a rotary cleaning roller and a high-pressure spray head, the problem of the inability to effectively remove stubborn soil in the sugarcane in the prior art is solved, and a more efficient cleaning effect and lower manual operation requirements are achieved.

CN222532655UActive Publication Date: 2025-02-28SHAOGUAN HUIZHIYUAN BEVERAGE CO LTD
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Patent Information

Application Number
CN202421070572.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-02-28
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing sugarcane cleaning methods cannot effectively remove stubborn dirt on the surface of sugarcane, resulting in poor cleaning results and inability to meet the needs of use.

Method used

A cleaning device for sugar cane production and processing is designed, including a cleaning box, first and second cleaning rollers, hollow rings and high-pressure spray heads. The motor-driven gear system drives the cleaning roller to rotate, and the high-pressure spray head sprays water to rinse the surface of the sugar cane to achieve more thorough cleaning.

Benefits of technology

The device can effectively remove dirt and residue on the surface of sugar cane, improve cleaning effect, meet usage needs, and reduce the workload of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for sugarcane production and processing, which comprises a box cover plate, the box cover plate is arranged above a cleaning box, a first cleaning roller is arranged in the cleaning box, the first cleaning roller is vertically arranged in the cleaning box, a second cleaning roller is arranged in the cleaning box, and the second cleaning roller is vertically arranged in the cleaning box. The second cleaning roller is transversely arranged in the cleaning box; the first hollow circular rings are arranged on the two sides of the first cleaning roller, first high-pressure spray heads are arranged on the inner sides of the first hollow circular rings, a water pump is arranged on one side of the cleaning box, a water inlet pipe is arranged between the water pump and the first hollow circular rings, and feeding and discharging barrels are arranged on the two sides of the cleaning box. According to the cleaning device, water is sprayed to the outer walls of sugarcanes at high pressure through the high-pressure spray head to wash and wet the sugarcanes, then the first cleaning roller and the second cleaning roller are attached to the sugarcanes to rotate for brushing, stubborn dirt on the sugarcanes can be cleaned, and the sugarcane cleaning efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sugarcane production and processing, in particular to a cleaning device for sugarcane production and processing. Background Art

[0002] Sugarcane is a temperate and tropical crop, the raw material for making sucrose, and can be used to extract ethanol as an energy substitute. Sugarcane is rich in sugar and water, and also contains various vitamins, fats, proteins, organic acids, calcium, iron and other substances that are very beneficial to human metabolism. It is mainly used for sugar production. Now some beverage factories use sugarcane juice to make beverages, which are loved by consumers. The sugarcane skin must be cleaned before production and processing to ensure the hygiene of the sugarcane juice.

[0003] The Chinese patent publication number is CN214802203U, and the authorization announcement date is November 23, 2021. The sugarcane stem cleaning device, the sugarcane stem cleaning device, includes a box body, and the front and rear sides of the box body are symmetrically provided with through holes. The feeding mechanism includes two feeding components and a driving component. The driving component matches the two feeding components. The feeding component includes two feeding wheels. The two feeding wheels are distributed up and down, and the two feeding wheels rotate in opposite directions under the drive of the driving component; the cleaning mechanism includes a water storage pipe, two annular water spray pipes and a connecting pipe. The water storage pipe is connected to the two annular water spray pipes, and the other end of the connecting pipe is connected to the external water source. A number of high-pressure nozzles are provided on the inside of the two annular water spray pipes. The utility model has a simple structure and a clever design. It can replace manual cleaning of the surface of the sugarcane stems one by one. The cleaning effect is good, and automatic unloading saves the workload of the staff.

[0004] The existing sugarcane cleaning method is to put the sugarcane into a cleaning pool, manually stir the water in the cleaning pool, and use the flowing water to contact the sugarcane to achieve cleaning. This method cannot clean the stubborn dirt on the sugarcane, reduces the sugarcane cleaning effect, and cannot meet the use requirements. Utility Model Content

[0005] The utility model aims to provide a cleaning device for sugarcane production and processing, so as to solve the problem in the above-mentioned background technology that the existing sugarcane cleaning is to put the sugarcane into a cleaning pool, manually stir the water in the cleaning pool, and use the flowing water to contact the sugarcane to achieve cleaning. This method cannot clean the stubborn dirt on the sugarcane, reduces the sugarcane cleaning effect, and cannot meet the use requirements.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a cleaning device for sugarcane production and processing, comprising a cleaning box, and also comprising:

[0007] A box cover plate, which is arranged above the cleaning box, and the box cover plate is connected to the cleaning box by screws, a first cleaning roller is arranged inside the cleaning box, two first cleaning rollers are arranged, and the first cleaning roller is rotatably connected to the box cover plate, the first cleaning roller is arranged vertically inside the cleaning box, a second cleaning roller is arranged inside the cleaning box, two second cleaning rollers are arranged, and the second cleaning roller is rotatably connected to the cleaning box, the second cleaning roller is arranged horizontally inside the cleaning box, and the second cleaning roller is arranged on one side of the first cleaning roller;

[0008] A first hollow ring is arranged on both sides of the first cleaning roller, and the first hollow ring is fixedly connected to the box cover plate, a first high-pressure nozzle is arranged on the inner side of the first hollow ring, and the first high-pressure nozzle is connected to the first hollow ring as a whole, a water pump is arranged on one side of the cleaning box, and the water pump is fixedly connected to the cleaning box, a water inlet pipe is arranged between the water pump and the first hollow ring, inlet and outlet barrels are arranged on both sides of the cleaning box, two inlet and outlet barrels are arranged, and the inlet and outlet barrels are fixedly connected to the cleaning box.

[0009] Preferably, a first motor is arranged above the box cover plate, and the first motor is connected to the box cover plate by screws, a first driving cavity is arranged inside the box cover plate, a first gear is arranged inside the first driving cavity, two first gears are arranged, and the two first gears are meshed and connected, the two first gears are connected to one end of the first cleaning roller, and the output end of the first motor is connected to the first gear.

[0010] Preferably, a second motor is provided on one side of the cleaning box, and the second motor is connected to the cleaning box by screws, a second driving cavity is provided inside the cleaning box shell, a second gear is provided inside the second driving cavity, two second gears are provided, and the two second gears are meshed and connected, the two second gears are connected to one end of the second cleaning roller, and the second gear is connected to the output end of the second motor.

[0011] Preferably, a second hollow ring is provided on one side of the second cleaning roller, and the second hollow ring is provided inside the cleaning box, the second hollow ring is fixedly connected to the cleaning box, the second hollow ring is connected to the water pump through a water inlet pipe, a second high-pressure nozzle is provided on the inner side of the second hollow ring, and the second high-pressure nozzle is connected to the second hollow ring as a whole.

[0012] Preferably, a water outlet is provided at the lower end of the cleaning box, and the water outlet is arranged in a cone shape. A filter plate is provided inside the cleaning box, and the filter plate is arranged above the water outlet. The filter plate is fixedly connected to the cleaning box.

[0013] Preferably, a shock-absorbing support leg is provided below the cleaning box, four shock-absorbing support legs are provided, and the shock-absorbing support legs are fixedly connected to the cleaning box, and the four shock-absorbing support legs are provided at the four corners of the cleaning box.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model device is provided with a first motor, a second motor, a first cleaning roller, a second cleaning roller, a first hollow ring and a first high-pressure nozzle. The first hollow ring and the first high-pressure nozzle spray water to the sugarcane, which can not only wash away the dirt on the surface of the sugarcane but also moisten the sugarcane. The first motor drives two first gears to rotate synchronously, and the two first cleaning rollers are driven to rotate synchronously with the rotation of the first gear. The second motor drives two second gears to rotate synchronously, and the two second cleaning rollers are driven to rotate synchronously with the rotation of the second gear. The rotating first cleaning roller and the second cleaning roller scrub the sugarcane, thereby improving the sugarcane cleaning effect.

[0016] 2. The utility model device is provided with a second hollow ring and a second high-pressure nozzle. The second hollow ring and the second high-pressure nozzle flush the washed sugarcane, wash away the dirt remaining from the sugarcane washing, and improve the sugarcane washing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a top view of the cleaning box of the utility model;

[0019] Figure 3 It is a cross-sectional view of the utility model;

[0020] Figure 4 This is a diagram showing the connection relationship between the first cleaning roller and the box cover plate of the utility model;

[0021] Figure 5 This is a diagram showing the connection relationship between the second cleaning roller and the cleaning box of the utility model;

[0022] Figure 6 This is a schematic diagram of the first hollow ring structure of the utility model.

[0023] In the figure: 1. cleaning box; 2. shock-absorbing support legs; 3. box cover; 4. inlet and outlet barrels; 5. water pump; 6. water inlet pipe; 7. first motor; 8. second motor; 9. first cleaning roller; 10. second cleaning roller; 11. first hollow ring; 12. second hollow ring; 13. first high-pressure nozzle; 14. water outlet; 15. filter plate; 16. first drive chamber; 17. first gear; 18. second drive chamber; 19. second gear; 20. second high-pressure nozzle. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] See also Figure 1-6 The utility model provides an embodiment: a cleaning device for sugarcane production and processing, comprising a cleaning box 1, and also comprising:

[0026] A box cover plate 3 is arranged above the cleaning box 1, and the box cover plate 3 is connected to the cleaning box 1 by screws. A first cleaning roller 9 is arranged inside the cleaning box 1, two first cleaning rollers 9 are arranged, and the first cleaning roller 9 is rotatably connected to the box cover plate 3, and the first cleaning roller 9 is arranged vertically inside the cleaning box 1. A second cleaning roller 10 is arranged inside the cleaning box 1, two second cleaning rollers 10 are arranged, and the second cleaning roller 10 is rotatably connected to the cleaning box 1, and the second cleaning roller 10 is arranged horizontally inside the cleaning box 1, and the second cleaning roller 10 is arranged on one side of the first cleaning roller 9;

[0027] A first hollow ring 11 is arranged on both sides of the first cleaning roller 9, and the first hollow ring 11 is fixedly connected to the box cover plate 3, a first high-pressure nozzle 13 is arranged on the inner side of the first hollow ring 11, and the first high-pressure nozzle 13 is connected to the first hollow ring 11 as a whole, a water pump 5 is arranged on one side of the cleaning box 1, and the water pump 5 is fixedly connected to the cleaning box 1, a water inlet pipe 6 is arranged between the water pump 5 and the first hollow ring 11, and inlet and outlet barrels 4 are arranged on both sides of the cleaning box 1, two inlet and outlet barrels 4 are arranged, and the inlet and outlet barrels 4 are fixedly connected to the cleaning box 1.

[0028] During use: insert one end of the sugarcane from the inlet and outlet barrel 4 into the cleaning box 1, and make the outer surface of the sugarcane contact the first cleaning roller 9 and the second cleaning roller 10 respectively, turn on the water pump 5 to draw water through the water inlet pipe 6 and inject it into the first hollow ring 11, and then spray the water to the sugarcane through the first high-pressure nozzle 13, which can not only wash away the dirt on the surface of the sugarcane but also wet the sugarcane, the first cleaning roller 9 and the second cleaning roller 10 rotate against the sugarcane to brush it, insert the sugarcane from the inlet and outlet barrel 4 on one side of the cleaning box 1, and then pass it out from the inlet and outlet barrel 4 on the other side of the cleaning box 1 to achieve sugarcane cleaning.

[0029] See also Figure 1 , Figure 2 and Figure 4A first motor 7 is arranged above the box cover plate 3, and the first motor 7 is connected to the box cover plate 3 by screws. A first driving cavity 16 is arranged inside the box cover plate 3, and a first gear 17 is arranged inside the first driving cavity 16. Two first gears 17 are arranged, and the two first gears 17 are meshed and connected. The two first gears 17 are connected to one end of the first cleaning roller 9, and the output end of the first motor 7 is connected to the first gear 17. The two first gears 17 are driven to rotate synchronously by the first motor 7. As the first gear 17 rotates, the two first cleaning rollers 9 are driven to rotate synchronously to wash the sugarcane.

[0030] See also Figure 1 , Figure 2 and Figure 5 A second motor 8 is provided on one side of the cleaning box 1, and the second motor 8 and the cleaning box 1 are connected by screws. A second driving chamber 18 is provided inside the shell of the cleaning box 1, and a second gear 19 is provided inside the second driving chamber 18. Two second gears 19 are provided, and the two second gears 19 are meshed and connected. The two second gears 19 are connected to one end of the second cleaning roller 10, and the second gear 19 is connected to the output end of the second motor 8. The two second gears 19 are driven to rotate synchronously by the second motor 8. As the second gear 19 rotates, the two second cleaning rollers 10 are driven to rotate synchronously to brush the sugarcane.

[0031] See also Figure 1 and Figure 2 A second hollow ring 12 is provided on one side of the second cleaning roller 10, and the second hollow ring 12 is provided inside the cleaning box 1, the second hollow ring 12 is fixedly connected to the cleaning box 1, the second hollow ring 12 is connected to the water pump 5 through the water inlet pipe 6, a second high-pressure nozzle 20 is provided on the inner side of the second hollow ring 12, and the second high-pressure nozzle 20 is connected to the second hollow ring 12 as a whole, the washed sugarcane is rinsed by the second hollow ring 12 and the second high-pressure nozzle 20, the dirt remaining from the sugarcane washing is washed away, and the sugarcane washing effect is improved.

[0032] See also Figure 3 A water outlet 14 is provided at the lower end of the cleaning box 1, and the water outlet 14 is conical. A filter plate 15 is provided inside the cleaning box 1, and the filter plate 15 is arranged above the water outlet 14. The filter plate 15 is fixedly connected to the cleaning box 1, and the cleaning sewage is discharged through the water outlet 14. The filter plate 15 filters the discharged sewage.

[0033] See also Figure 1 A shock-absorbing support leg 2 is arranged below the cleaning box 1. There are four shock-absorbing support legs 2, and the shock-absorbing support legs 2 are fixedly connected to the cleaning box 1. The four shock-absorbing support legs 2 are arranged at the four corners of the cleaning box 1. The shock-absorbing support legs 2 enable the cleaning device to play a buffering role, thereby improving the stability of the cleaning device.

[0034] Working principle: insert one end of the sugarcane from the inlet and outlet barrel 4 into the cleaning box 1, and make the outer surface of the sugarcane contact with the first cleaning roller 9 and the second cleaning roller 10 respectively, start the water pump 5 to draw water through the water inlet pipe 6 and inject it into the first hollow ring 11, and then spray water to the sugarcane through the first high-pressure nozzle 13, which can not only wash away the dirt on the surface of the sugarcane but also moisten the sugarcane, turn on the first motor 7 and the second motor 8 to drive the first cleaning roller 9 and the second cleaning roller 10 to rotate in close contact with the sugarcane, the rotating first cleaning roller 9 and the second cleaning roller 10 brush the sugarcane, the second hollow ring 12 and the second high-pressure nozzle 20 flush the brushed sugarcane, and wash away the dirt remaining after the sugarcane cleaning, insert the sugarcane from the inlet and outlet barrel 4 on one side of the cleaning box 1, and then pass through the inlet and outlet barrel 4 on the other side of the cleaning box 1 to achieve sugarcane cleaning.

[0035] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for sugarcane production and processing, comprising a cleaning box (1), characterized in that: Also includes: A box cover (3) is arranged above the cleaning box (1), and the box cover (3) is connected to the cleaning box (1) by screws; a first cleaning roller (9) is arranged inside the cleaning box (1), two first cleaning rollers (9) are arranged, and the first cleaning roller (9) is rotatably connected to the box cover (3); the first cleaning roller (9) is arranged vertically inside the cleaning box (1); a second cleaning roller (10) is arranged inside the cleaning box (1), two second cleaning rollers (10) are arranged, and the second cleaning roller (10) is rotatably connected to the cleaning box (1); the second cleaning roller (10) is arranged horizontally inside the cleaning box (1), and the second cleaning roller (10) is arranged on one side of the first cleaning roller (9); A first hollow ring (11) is arranged on both sides of the first cleaning roller (9), and the first hollow ring (11) is fixedly connected to the box cover (3); a first high-pressure nozzle (13) is arranged on the inner side of the first hollow ring (11), and the first high-pressure nozzle (13) and the first hollow ring (11) are connected as a whole; a water pump (5) is arranged on one side of the cleaning box (1), and the water pump (5) is fixedly connected to the cleaning box (1); a water inlet pipe (6) is arranged between the water pump (5) and the first hollow ring (11); inlet and outlet barrels (4) are arranged on both sides of the cleaning box (1), and there are two inlet and outlet barrels (4), and the inlet and outlet barrels (4) are fixedly connected to the cleaning box (1).

2. A cleaning device for sugarcane production and processing according to claim 1, characterized in that: A first motor (7) is arranged above the box cover (3), and the first motor (7) is connected to the box cover (3) by screws; a first driving chamber (16) is arranged inside the box cover (3); a first gear (17) is arranged inside the first driving chamber (16); two first gears (17) are arranged, and the two first gears (17) are meshed and connected; the two first gears (17) are connected to one end of the first cleaning roller (9), and the output end of the first motor (7) is connected to the first gear (17).

3. The cleaning device for sugarcane production and processing according to claim 1, characterized in that: A second motor (8) is provided on one side of the cleaning box (1), and the second motor (8) and the cleaning box (1) are connected by screws. A second driving chamber (18) is provided inside the shell of the cleaning box (1), and a second gear (19) is provided inside the second driving chamber (18). Two second gears (19) are provided, and the two second gears (19) are meshed and connected. The two second gears (19) are connected to one end of the second cleaning roller (10), and the second gear (19) is connected to the output end of the second motor (8).

4. The cleaning device for sugarcane production and processing according to claim 1, characterized in that: A second hollow ring (12) is provided on one side of the second cleaning roller (10), and the second hollow ring (12) is arranged inside the cleaning box (1), the second hollow ring (12) is fixedly connected to the cleaning box (1), the second hollow ring (12) is connected to the water pump (5) via a water inlet pipe (6), a second high-pressure nozzle (20) is provided on the inner side of the second hollow ring (12), and the second high-pressure nozzle (20) and the second hollow ring (12) are connected as a whole.

5. The cleaning device for sugarcane production and processing according to claim 1, characterized in that: The lower end of the cleaning box (1) is provided with a water outlet (14), and the water outlet (14) is arranged in a conical shape. A filter plate (15) is arranged inside the cleaning box (1), and the filter plate (15) is arranged above the water outlet (14). The filter plate (15) is fixedly connected to the cleaning box (1).

6. The cleaning device for sugarcane production and processing according to claim 1, characterized in that: A shock-absorbing support leg (2) is arranged below the cleaning box (1), four shock-absorbing support legs (2) are arranged, and the shock-absorbing support legs (2) are fixedly connected to the cleaning box (1), and the four shock-absorbing support legs (2) are arranged at the four corners of the cleaning box (1).

Citation Information

Patent Citations

  • Sugarcane stem cleaning device

    CN214802203U