Heat sealing device for production of protective clothing
By designing the matching structure of the tensioning wheel and auxiliary roller in the thermal bonding device for protective clothing production, combined with the use of the detection device, the problem of difficult control of the tensioning of the protective clothing during thermal bonding is solved, and a high-quality and efficient thermal bonding process is achieved.
Patent Information
- Application Number
- CN202421274436.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing thermal bonding devices for the production of protective clothing are difficult to stabilize the tension of the protective clothing during the thermal bonding process, resulting in unstable thermal bonding quality and problems such as wrinkles and non-fitting.
A thermal coupling device including a thermal coupling device body, a thermal coupling wheel, a movable member, a threaded rod, an auxiliary member, a tensioner and a detection device are designed. Through the cooperation of the tensioning wheel and auxiliary roller, precise control of the tension of the protective clothing can be achieved, and the accuracy and consistency of the thermal joint position can be ensured through the detection device.
It effectively solves the problem that the tension of protective clothing is difficult to control during thermal bonding, improves the quality and efficiency of thermal bonding, ensures the overall quality level of the product, and reduces production costs.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production equipment, and in particular to a heat sealing device for producing protective clothing. Background Art
[0002] In today's society, the demand for protective clothing is growing, and it is widely used in many fields such as medical, chemical, and scientific research; the production quality of protective clothing is of vital importance and is directly related to the safety and health of users; as a key equipment in the production process of protective clothing, the performance and efficiency of heat sealing devices have an important impact on the entire production process; with the continuous advancement of science and technology and the development of the industry, higher requirements are placed on heat sealing devices for protective clothing production; in the past period of time, heat sealing device technology has continued to evolve and innovate; various types and functions of heat sealing devices have appeared one after another to adapt to different production scenarios and needs; however, in the face of increasingly diversified and complex production requirements, there is still a need to continuously explore and develop more advanced, more efficient, and more reliable heat sealing devices.
[0003] In the existing heat-sealing device, the tension of the protective clothing is often controlled manually during the heat-sealing process. However, due to the uneven experience of the heat-sealing workers themselves, the control effect of the tension is extremely unstable. Some workers are inexperienced and find it difficult to accurately grasp the appropriate tension, which may make the protective clothing too loose, which may easily cause wrinkles, poor fit and other undesirable phenomena during heat-sealing, seriously affecting the heat-sealing quality. Although some workers have certain experience, there may be operational deviations, which may make the protective clothing too tight, which not only easily damages the material, but also may affect the subsequent performance. This method of relying on manual experience to control the tension greatly limits the improvement of heat-sealing efficiency and quality, and in large-scale production, this uncertainty will bring more quality risks and increased costs. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a heat sealing device for the production of protective clothing, which solves the technical problems that it is inconvenient to control the tension of the protective clothing during heat sealing and that the accuracy and consistency of the sealing strip at the heat sealing position are difficult to be reliably guaranteed.
[0005] Technical solution: To achieve the above purpose, the present invention is implemented through the following technical solution: a heat sealing device for protective clothing production, comprising: a heat sealing device body, used for heat sealing a sealing strip and protective clothing; a heat sealing wheel, located on the heat sealing device body, and the heat sealing wheel is used for heat sealing a sealing strip and protective clothing; two movable parts, the movable parts are located on the heat sealing device body and are located on both sides of the heat sealing wheel; a plurality of threaded rods, the threaded rods are located on both sides of the movable part, and the threaded rods are meshed and connected with the motor in the movable part through a gear set; a plurality of auxiliary parts, the auxiliary parts are located on the threaded rods, and the auxiliary parts are threadedly connected to the threaded rods Connection; there are multiple tensioning wheels, and the tensioning wheels are located on the auxiliary part, and the tensioning wheel is rotatably connected to the auxiliary part; the connecting part is firmly connected to the main body of the heat sealing device, and is located on both sides of the heat sealing wheel; the auxiliary roller is rotatably connected to the connecting part, and the auxiliary roller is adapted to the tensioning wheel, wherein the heat sealing device main body should have sufficient strength and stability to ensure that it remains stable during the heat sealing process; and the heat sealing device main body should also be provided with a hot air duct for heating the sealing strip, and the thread accuracy of the threaded rod should be high to ensure the accuracy and stability of the transmission; the surface material of the tensioning wheel should have certain heat resistance and wear resistance; the rotation of the auxiliary roller should be flexible and without jamming.
[0006] In a further embodiment, there are multiple limit rods, one end of which is firmly connected to the movable part, and the other end passes through the auxiliary part. The limit rods are located on both sides of the threaded rod and are used to limit the rotation of the auxiliary part. The limit rods have high strength and are not easy to deform.
[0007] In a further embodiment, a sliding member is stably connected below the movable member, and the sliding member is slidably connected to the main body of the heat sealing device; a screw rod is stably connected inside the main body of the heat sealing device, and the screw rod is threadedly connected to the sliding member, and is used to drive the sliding member to move, wherein the sliding friction between the sliding member and the main body of the heat sealing device should be small; the rotation of the screw rod should be smooth and have a self-locking function.
[0008] In a further embodiment, the detection device is located on the top of the movable part, and the detection device is firmly connected to the movable part. The detection device is used to detect the position of the seam line of the protective clothing. The detection device has high detection accuracy and fast response speed. A CCD visual monitoring system, a high-precision laser displacement sensor or an intelligent image recognition sensor can be used. The specific model and parameters need to be selected according to actual production needs.
[0009] In a further embodiment, the friction force of the auxiliary roller surface on the protective clothing is smaller than the friction force of the tensioning wheel surface on the protective clothing, wherein an intelligent image recognition sensor is provided.
[0010] In a further embodiment, the total length of the auxiliary roller is greater than the maximum distance between two tensioning wheels, wherein the specific length difference should be optimized and designed according to actual conditions.
[0011] In a further embodiment, one end of the threaded rod outside the movable part is connected to a limiting part for preventing the auxiliary part from detaching from the threaded rod, wherein the limiting part should be firmly installed and not easy to loosen.
[0012] In a further embodiment, the detection device is located on a movable part at the feeding end of the heat sealing wheel, wherein the installation position of the detection device should be accurate and should not affect the operation of other parts.
[0013] Beneficial effects: 1. By setting up components such as tensioning wheels and auxiliary rollers, the problem of difficulty in controlling the tension of protective clothing during heat sealing is effectively solved; the tensioning wheel can adjust the tensioning force of the protective clothing according to actual needs, ensuring that the protective clothing remains flat and moderately tensioned during the heat sealing process, avoiding wrinkles or relaxation, thereby greatly improving the quality and effect of heat sealing; at the same time, the auxiliary roller is adapted to the tensioning wheel, and the two work together to further enhance the ability to control the tension of the protective clothing; this design enables the operator to grasp the state of the protective clothing more accurately during the heat sealing operation, thereby improving the reliability and stability of the heat sealing work; moreover, by flexibly adjusting the position and state of the tensioning wheel and the auxiliary roller, it can adapt to protective clothing of different specifications and materials, expanding the scope of application of the device, and bringing great convenience to actual production.
[0014] 2. In this design, the detection device, sliding parts and movable parts are set up to ensure the accuracy and consistency of the sealing strip in the heat-sealing position. The detection device can accurately detect the position of the seam line of the protective clothing, and drive the tension wheel to move through the sliding parts and movable parts so that the seam line is in the center position of the heat-sealing wheel, thereby providing an important basis for the accurate heat-sealing of the heat-sealing wheel; through real-time feedback and adjustment, it ensures that the sealing strip can be accurately heat-sealed with the specific position of the protective clothing every time, avoiding product quality problems caused by inaccurate heat-sealing positions; and this precise control can ensure that the heat-sealing positions of the same batch or even different batches of products are highly consistent, greatly improving the overall quality level of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 It is a structural schematic diagram of the utility model.
[0017] Figure 2 for Figure 1 Schematic diagram of the main cross-section structure.
[0018] Figure 3 for Figure 1 Schematic diagram of the side section structure.
[0019] Figure 4 for Figure 1 Schematic diagram of the rear cross-section structure.
[0020] Figure 5 It is a structural schematic diagram of the moving parts and the detection device.
[0021] Figure 6 for Figure 3 Schematic diagram of the structure at A.
[0022] The reference numerals in the figure are: 1. heat sealing device body; 101. connecting part; 102. auxiliary roller; 2. heat sealing wheel; 3. movable part; 301. limit rod; 302. sliding part; 4. threaded rod; 5. auxiliary part; 6. tensioning wheel; 7. detection device; 8. screw rod; 9. gear set. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the practical embodiment clearer, the technical solution in the practical embodiment is clearly and completely described. Obviously, the described embodiment is a part of the practical embodiment, not all of the embodiments. Based on the embodiments in this practical, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this practical.
[0024] The embodiment of the present application provides a heat-sealing device for protective clothing production, which solves the technical problem that it is inconvenient to control the tension of the protective clothing during heat-sealing, and it is difficult to ensure the accuracy and consistency of the heat-sealing position. In actual use, the tension of the protective clothing is controlled during heat-sealing, and the accuracy and consistency of the heat-sealing position are ensured.
[0025] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0026] Reference Figure 1-6, a heat sealing device for protective clothing production, comprising: a heat sealing device body 1, used for heat sealing a sealing strip and protective clothing; a heat sealing wheel 2, located on the heat sealing device body 1, and the heat sealing wheel 2 is used for heat sealing a sealing strip and protective clothing; two movable parts 3 are provided, and the movable parts 3 are located on the heat sealing device body 1 and are located on both sides of the heat sealing wheel 2; a plurality of threaded rods 4 are provided, and the threaded rods 4 are located on both sides of the movable part 3, and the threaded rods 4 are meshed and connected with the motor in the movable part 3 through a gear set 9; a plurality of auxiliary parts 5 are provided, and the auxiliary parts 5 are located on the threaded rod 4, and the auxiliary parts 5 are threadedly connected to the threaded rod 4; a plurality of tensioning wheels 6 are provided, and the tensioning wheels 6 are located on the auxiliary parts 5, and the tensioning wheels 6 are rotatably connected to the auxiliary parts 5; a connecting part 101 is firmly connected to the heat sealing device body 1 and is located on both sides of the heat sealing wheel 2; an auxiliary roller 102 is rotatably connected to the connecting part 101, and the auxiliary roller 102 is adapted to the tensioning wheel 6.
[0027] Through the mutual cooperation between the above-mentioned structures, the tension of the protective clothing during heat sealing can be controlled to ensure that the protective clothing remains flat and appropriately tensioned during the heat sealing process to avoid wrinkles or sagging.
[0028] There are multiple limit rods 301, one end of which is firmly connected to the movable part 3, and the other end passes through the auxiliary part 5. The limit rods 301 are located on both sides of the threaded rod 4 to limit the rotation of the auxiliary part 5.
[0029] The limiting rod 301 can prevent the auxiliary component 5 from rotating along with the threaded rod 4 , thereby preventing the tensioning wheel 6 from rotating along with the threaded rod 4 .
[0030] The sliding member 302 is stably connected below the movable member 3, and the sliding member 302 is slidably connected to the heat sealing device body 1; the screw rod 8 is stably connected inside the heat sealing device body 1, and the screw rod 8 is threadedly connected to the sliding member 302, for driving the sliding member 302 to move.
[0031] The position of the movable part 3 can be adjusted by the mutual cooperation between the sliding parts 302 through the threaded rod 4.
[0032] The detection device 7 is located on the top of the movable part 3, and the detection device 7 is firmly connected to the movable part 3. The detection device 7 is used to detect the position of the sewing line of the protective clothing.
[0033] The detection device 7 can detect the position of the sewing line of the protective clothing so as to perform accurate heat sealing.
[0034] The friction force of the auxiliary roller 102 surface on the protective clothing is smaller than the friction force of the tensioning wheel 6 surface on the protective clothing.
[0035] The friction force of the auxiliary roller 102 surface on the protective clothing is smaller than that of the tensioning wheel 6 surface on the protective clothing, so that the tensioning wheel 6 can better play the tensioning role, while the auxiliary roller 102 mainly plays the role of auxiliary pressing and matching.
[0036] The total length of the auxiliary roller 102 is greater than the maximum distance between two tensioning wheels 6 .
[0037] The total length of the auxiliary roller 102 is greater than the maximum distance between the two tensioning wheels 6, which can ensure that the auxiliary roller 102 can fully contact the protective clothing and play a better auxiliary role.
[0038] One end of the threaded rod 4 outside the movable part 3 is connected to a limiting member for preventing the auxiliary part 5 from being separated from the threaded rod 4 .
[0039] The limiting member can prevent the auxiliary member 5 from accidentally disengaging from the threaded rod 4, thereby ensuring the normal operation of the device.
[0040] The detection device 7 is located on the movable part 3 at the feeding end of the heat sealing wheel 2 .
[0041] The detection device 7 is located on the movable part 3 at the feeding end of the heat sealing wheel 2, and can detect the position of the suture line in advance to prepare for the subsequent heat sealing operation.
[0042] During use, when the heat sealing device for the production of protective clothing is used, the sealing strip and protective clothing to be heat sealed are first placed on the heat sealing device body 1, and passed between the heat sealing wheel 2 and the auxiliary roller 102; the motor is started, and the threaded rod 4 is driven to rotate through the gear set 9, so that the auxiliary part 5 moves on the threaded rod 4, thereby adjusting the position of the tensioning wheel 6 to tension the protective clothing; at this time, the tensioning wheel 6 and the auxiliary roller 102 work together to keep the protective clothing flat and moderately tensioned; during the heat sealing process, the detection device 7 detects the position of the sewing line of the protective clothing in real time and feeds back the information to the control system; the control system drives the sliding part 302 to move through the screw 8 according to the detection result, and then adjusts the activity The position of the movable part 3 is adjusted so that the movable part 3 can drive the protective clothing to move through the cooperation of the tension wheel 6 and the auxiliary roller 102, so that the suture line is accurately aligned with the position of the heat sealing wheel 2; when the suture line moves to the appropriate position, the heat sealing wheel 2 applies pressure and drives the protective clothing to move, thereby heat-sealing the sealing strip to the protective clothing; during the heat sealing process, the limit rod 301 limits the rotation of the auxiliary part 5 to ensure that it can only move along the threaded rod 4; at the same time, the total length of the auxiliary roller 102 is greater than the maximum distance between the two relative tension wheels 6, ensuring that the auxiliary roller 102 can fully contact the protective clothing and play a better auxiliary role; when the heat sealing is completed, the motor is turned off, and the heat sealing wheel 2 stops heating and applying pressure. The operator takes out the heat-sealed protective clothing and proceeds with the subsequent production process.
[0043] The control system, protective device, driving device and tension detection structure required in the above-mentioned device all belong to the existing technology and are non-essential technical features in this application, so they are not described or drawn in the documents and drawings of this application.
[0044] In summary, compared with the prior art, the present invention has the following beneficial effects: through the cooperation of the tensioning wheel and the auxiliary roller, the protective clothing can be kept flat and moderately tensioned during the heat sealing process to avoid wrinkles or looseness, thereby improving the quality and effect of heat sealing; the detection device can accurately detect the position of the seam line of the protective clothing, and drive the tensioning wheel to move through the sliding part and the movable part, so that the seam line is in the center position of the heat sealing wheel, thereby ensuring the accuracy and consistency of the heat sealing position; the design also improves the heat sealing efficiency, reduces production costs, and improves the degree of production automation.
Claims
1. A heat sealing device for protective clothing production, characterized in that: include: The heat sealing device body (1) is used for heat sealing the sealing strip and the protective clothing; A heat sealing wheel (2) is located on the heat sealing device body (1), and the heat sealing wheel (2) is used for heat sealing the sealing strip and the protective clothing; Two movable parts (3) are provided, and the movable parts (3) are located on the heat sealing device body (1) and on both sides of the heat sealing wheel (2); A plurality of threaded rods (4) are provided, and the threaded rods (4) are located on both sides of the movable part (3), and the threaded rods (4) are meshingly connected with the motor in the movable part (3) via a gear set (9); Auxiliary parts (5), a plurality of which are provided, and the auxiliary parts (5) are located on the threaded rod (4), and the auxiliary parts (5) are threadedly connected to the threaded rod (4); A plurality of tension wheels (6) are provided, and the tension wheels (6) are located on the auxiliary component (5), and the tension wheels (6) are rotatably connected to the auxiliary component (5); The connecting member (101) is firmly connected to the heat sealing device body (1) and is located on both sides of the heat sealing wheel (2); The auxiliary roller (102) is rotatably connected to the connecting member (101), and the auxiliary roller (102) is adapted to the tensioning wheel (6).
2. A heat sealing device for protective clothing production according to claim 1, characterized in that: Also includes: A plurality of limit rods (301) are provided, one end of which is firmly connected to the movable part (3) and the other end of which passes through the auxiliary part (5). The limit rods (301) are located on both sides of the threaded rod (4) and are used to limit the rotation of the auxiliary part (5).
3. A heat sealing device for protective clothing production according to claim 1, characterized in that: Also includes: A sliding member (302) is stably connected below the movable member (3), and the sliding member (302) is slidably connected to the heat sealing device body (1); The screw rod (8) is stably connected to the heat sealing device body (1), and the screw rod (8) is threadedly connected to the sliding member (302) to drive the sliding member (302) to move.
4. A heat sealing device for protective clothing production according to claim 1, characterized in that: Also includes: The detection device (7) is located on the top of the movable part (3), and the detection device (7) is firmly connected to the movable part (3). The detection device (7) is used to detect the position of the sewing line of the protective clothing.
5. The heat sealing device for protective clothing production according to claim 1, characterized in that: The friction force of the surface of the auxiliary roller (102) on the protective clothing is smaller than the friction force of the surface of the tensioning wheel (6) on the protective clothing.
6. A heat sealing device for protective clothing production according to claim 3, characterized in that: The total length of the auxiliary roller (102) is greater than the maximum distance between the two tensioning wheels (6).
7. A heat sealing device for protective clothing production according to claim 1, characterized in that: One end of the threaded rod (4) outside the movable part (3) is connected to a limiting part, which is used to prevent the auxiliary part (5) from detaching from the threaded rod (4).
8. A heat sealing device for protective clothing production according to claim 4, characterized in that: The detection device (7) is located on the movable part (3) at the feeding end of the heat sealing wheel (2).