Steam-water separator for steam

By using spiral liquid separation components and scraper structure in steam steam separator, the problem of the lack of separation effect of traditional steam cyclone steam water separator and scale formation is solved, and more efficient soda and water separation and long-term stable operation of the equipment are achieved.

CN222534332UActive Publication Date: 2025-02-28HANGZHOU GUOFENG SCI & TECH DEV CO LTD
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Patent Information

Application Number
CN202421152503.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-28
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The separation effect of traditional steam cyclone type steam and water separator is not obvious during the water vapor separation process, and long-term use will lead to scale formation, affecting the separation effect.

Method used

A steam-water separator for steam is designed, using a spiral liquid separation assembly and a scraper structure. The water droplets on the side wall of the central cavity of the liquid separation cylinder are scraped through the scraper to avoid water droplets accompanying water vapor and reduce scale formation.

Benefits of technology

It effectively improves the soda and water separation effect, avoids the reduction of the water vapor separation effect, and prevents the formation of scale on the side wall of the central cavity of the liquid separation cylinder, improving the service life of the equipment and energy-saving and consumption-saving effect.

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Abstract

A steam-water separator for steam relates to the field of steam-water separators and comprises a separator barrel and a partition plate, a spiral liquid separation assembly is mounted on the lower end face of the partition plate and comprises a connecting plate and a rotating bottom ring, the connecting plate is fixedly connected to the partition plate, and the rotating bottom ring is rotatably connected to the lower end face of the connecting plate. The lower end face of the rotating bottom ring is rotationally connected with a liquid separation barrel, and a spiral plate is fixedly arranged on the end face of the outer side of the liquid separation barrel. According to the steam-water separator for the steam, part of water drops generated on the central inner cavity are effectively prevented from being attached in the follow-up water vapor rising process, the water vapor separation effect is effectively prevented from being reduced, and the situation that scale appears on the side wall of the central inner cavity of the liquid separation barrel in the long-time use process can be avoided; the steam-water separation effect is good, energy is saved and consumption is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of steam-water separators, in particular to a steam-water separator. Background Art

[0002] Steam-water separators are used for dehumidification of compressed air, dust removal and drying of saturated steam, purification of compressed gas, etc. They are mainly divided into three types: baffle type, adsorption type, and steam cyclone type. They are widely used in various fields. The steam cyclone type uses the mass difference between steam and water droplets to make the steam produce a rotating motion through a specific swirl channel. The water droplets are thrown to the wall under the action of centrifugal force, and then slide down the wall to the bottom of the separator for discharge;

[0003] The traditional cyclone type has an insignificant separation effect when performing water vapor separation, and the separated gas will be accompanied by some water droplets attached to the side walls of the central cylinder cavity when passing through the central cylinder cavity, which will reduce the water vapor separation effect, and scale will form over time, thus affecting the separated water vapor. Utility Model Content

[0004] The purpose of the utility model is to provide a steam-water separator to solve the problems raised in the above-mentioned background technology.

[0005] The utility model solves the technical problem by adopting the following technical solutions:

[0006] A steam-water separator comprises a separator cylinder, a partition is fixedly connected to the inner cavity side wall of the separator cylinder, a spiral liquid separation component is installed on the lower end surface of the partition, the spiral liquid separation component comprises a connecting plate and a rotating bottom ring, the connecting plate is fixedly connected to the partition, the rotating bottom ring is rotatably connected to the lower end surface of the connecting plate, the lower end surface of the rotating bottom ring is rotatably connected to a liquid separation cylinder, a spiral plate is fixedly arranged on the outer end surface of the liquid separation cylinder, fan blades are fixedly arranged at equidistant locations at the edge of the rotating bottom ring, and no less than four scraping strips are fixedly arranged at equidistant locations at the bottom of the center circle of the rotating bottom ring at the edge, each of the scraping strips passes through the central inner cavity of the liquid separation cylinder respectively and fits tightly against the side wall of the central inner cavity of the liquid separation cylinder, and a liquid separation plate is fixedly installed on the lower side of the liquid separation cylinder in the inner cavity of the separator cylinder.

[0007] Preferably, the scraper strip has an end face close to the central inner cavity side wall of the liquid separation cylinder and is triangular in shape, and semicircular protrusions are respectively provided on the triangular inclined surfaces on both sides.

[0008] Preferably, a bayonet portion is fixedly provided on the bottom end surface of the scraper strip, and the bottom end surface of the liquid separation cylinder is slidably connected to the bayonet portion.

[0009] Preferably, a water vapor inlet is fixedly provided on the outer end surface of the separator cylinder, and the connection port between the water vapor inlet and the inner cavity of the separator cylinder faces the tangent direction of the spiral direction of the spiral plate.

[0010] Preferably, a top cap is fixedly mounted on the upper end surface of the partition, and the bottom of the top cap is communicated with the central inner cavity of the liquid separation cylinder.

[0011] Preferably, liquid level sensors are fixedly mounted on the outer end surfaces of the separator cylinder.

[0012] Preferably, a support frame is fixedly mounted on the outer end surface of the separator cylinder. A drain pipe is fixedly connected to the bottom of the separator cylinder, and the drain pipe is communicated with the bottom of the inner cavity of the separator cylinder.

[0013] The advantages and positive effects of the utility model are:

[0014] The utility model utilizes a scraper to scrape off some water droplets attached to the side wall of the central inner cavity of the liquid separator, thereby effectively avoiding that some water droplets remaining on the central inner cavity will be attached during the subsequent rising of water vapor, thereby effectively avoiding the reduction of the water vapor separation effect, and can also avoid the occurrence of scale on the side wall of the central inner cavity of the liquid separator during long-term use. After using this steam-water separator, the steam-water separation effect is good, energy saving and consumption reduction. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0016] Figure 1 This is a schematic diagram of the main cross-sectional structure of a steam-water separator for steam of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of a spiral liquid separation component in a steam-water separator for steam of the utility model;

[0018] Figure 3 It is a schematic diagram of the top unfolded partial structure of a spiral liquid separation component 2 in a steam-water separator for steam of the utility model;

[0019] Figure 4 This is a schematic diagram of the scraper structure of a steam-water separator for steam in the utility model;

[0020] Figure 5 For this utility model Figure 4 Schematic diagram of the local enlarged structure at point A in the middle.

[0021] The symbols in the accompanying drawings are described as follows: separator cylinder 10; partition 11; top cap 12; steam outlet 13; water vapor inlet 14; liquid level sensor 16; support frame 17; liquid separation plate 18; drain pipe 19; spiral liquid separation component 20; connecting plate 21; rotating bottom ring 22; fan blade plate 23; spiral plate 24; liquid separation cylinder 25; scraper 26; bayonet portion 261; semicircular protrusion 262. DETAILED DESCRIPTION

[0022] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0023] Combine the following Figure 1-5 The utility model is described in detail. For the convenience of description, the directions mentioned below are defined as follows: the up, down, left, right, front and back directions mentioned below are the same as Figure 1 The view direction is consistent in front, back, left, right, up and down directions. Figure 1 The directions shown are consistent with the front, back, left, right, up and down directions of the device of the utility model when viewed from the front.

[0024] In the present invention, unless otherwise clearly defined and specified, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of at least two elements or the interaction relationship between at least two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The following is a further description of the embodiments of the present invention in conjunction with the accompanying drawings:

[0026] See also Figure 1-5The utility model provides an embodiment: a steam-water separator, comprising a separator cylinder 10 and a spiral liquid separation component 20, wherein a partition 11 is fixedly connected to the inner cavity side wall of the separator cylinder 10, a top cap 12 is fixedly installed on the upper side of the partition 11, and the spiral liquid separation component 20 is fixedly installed on the lower side end surface of the partition 11, the spiral liquid separation component 20 comprises a connecting plate 21 and a rotating bottom ring 22, the connecting plate 21 is fixedly connected to the partition 11, the rotating bottom ring 22 is rotatably connected to the lower end surface of the connecting plate 21, the lower end surface of the rotating bottom ring 22 is rotatably connected to a liquid separation cylinder 25, and the outer end surface of the liquid separation cylinder 25 is fixedly provided with a spiral Plate 24, fan blade plates 23 are fixedly arranged at an equidistant distribution at the edge of the rotating bottom ring 22, six scraper strips 26 are fixedly connected to the bottom of the center circle of the rotating bottom ring 22 at an equidistant distribution at the edge, each of the scraper strips 26 passes through the central inner cavity of the liquid separator cylinder 25, and fits tightly with the side wall of the central inner cavity of the liquid separator cylinder 25, a liquid separator plate 18 is fixedly installed at the lower side of the liquid separator cylinder 25 in the inner cavity of the separator cylinder 10, and is supported by an installed support frame 17 on the outer end surface of the separator cylinder 10, and a drain pipe 19 is fixedly connected to the bottom of the separator cylinder 10, and the drain pipe 19 is communicated with the bottom of the inner cavity of the separator cylinder 10;

[0027] The water vapor to be separated from the steam is input from the water vapor inlet 14. Since the connection port between the water vapor inlet 14 and the inner cavity of the separator cylinder 10 is tangential to the spiral direction of the spiral plate 24, after the water vapor enters the inner cavity of the separator cylinder 10, it continues to move downward along the spiral flow channel formed between the spiral plate 24, the liquid separator cylinder 25 and the inner cavity side wall of the separator cylinder 10, thereby generating a rotational motion. During the rotation, due to the action of centrifugal force, water droplets in the water vapor are thrown onto the inner cavity side wall of the spiral plate 24 and the separator cylinder 10 and flow from top to bottom into the inner cavity bottom of the separator cylinder 10, thereby achieving preliminary separation of steam and water, and the separated gas is discharged upward at the bottom through the central inner cavity of the liquid separator cylinder 25, thereby entering the top cap 12 for collection and performing secondary separation of the residual condensed water. Separation, and then the separated water vapor is discharged from the steam outlet 13. It should be noted that when water vapor is input from the water vapor inlet 14, the airflow will drive the fan blade 23 to rotate, thereby driving the rotating bottom ring 22 to rotate, and then the scraper 26 rotates along the side wall of the central inner cavity of the liquid separator 25, and the scraper 26 is used to scrape off some water droplets attached to the side wall of the central inner cavity of the liquid separator 25, thereby effectively avoiding the subsequent water vapor rising process. The water droplets retained on the central inner cavity are attached, thereby effectively avoiding the reduction of the water vapor separation effect, and can also avoid the formation of scale on the side wall of the central inner cavity of the liquid separator 25 during long-term use. The separated water can be detected by the liquid level sensor 16 installed on the separator cylinder 10. Once the water level is too high, the water is discharged through the drain pipe 19.

[0028] It is worth mentioning that in the present embodiment, the scraper 26 is arranged in a triangular shape on one end face of the central inner cavity side wall of the liquid separator 25. The triangular end can greatly improve the scraping efficiency of the central inner cavity side wall of the liquid separator 25. At the same time, semicircular protrusions 262 are respectively arranged on the triangular inclined surfaces on both sides. The semicircular protrusions 262 can effectively drain the scraped water droplets, so that the water droplets can fall to the bottom more smoothly. A bayonet portion 261 is fixedly arranged on the bottom end face of the scraper 26, and the bottom end face of the liquid separator 25 is slidably connected to the bayonet portion 261, which can further improve the stability of the scraper 26 during rotation.

[0029] During the specific implementation, the water vapor to be separated from the steam is input from the water vapor inlet 14, so that after the water vapor enters the inner cavity of the separator cylinder 10, it continues to move downward along the spiral flow channel formed between the spiral plate 24, the liquid separator cylinder 25 and the inner cavity side wall of the separator cylinder 10, thereby generating a rotational motion. During the rotation, due to the action of centrifugal force, water droplets in the water vapor are thrown onto the spiral plate 24 and the inner cavity side wall of the separator cylinder 10 and flow from top to bottom into the inner cavity bottom of the separator cylinder 10, thereby realizing the preliminary separation of steam and water, and the separated gas is discharged upward through the central inner cavity of the liquid separator cylinder 25 at the bottom, thereby entering the top cap 12 for collection and performing secondary separation of the retained condensed water, and then the separated water vapor is discharged from the steam outlet 13. It should be noted that when the water vapor is input from the water vapor inlet 14, When entering, the airflow will drive the fan blade 23 to rotate, thereby driving the rotating bottom ring 22 to rotate, and then the scraper 26 will rotate along the side wall of the central inner cavity of the liquid separator 25, and the scraper 26 will be used to scrape off some water droplets attached to the side wall of the central inner cavity of the liquid separator 25, and the semicircular protrusion 262 can effectively drain the scraped water droplets, so that the water droplets can fall to the bottom more smoothly, thereby effectively avoiding the subsequent water vapor rising process will be part of the water droplets left on the central inner cavity attached, thereby effectively avoiding the reduction of the water vapor separation effect, and can also avoid the formation of scale on the side wall of the central inner cavity of the liquid separator 25 during long-term use, and the separated water can be detected by the liquid level sensor 16 installed on the separator cylinder 10, once the water level is too high, the water is discharged through the drain pipe 19.

[0030] It should be emphasized that the embodiments described in the present invention are illustrative rather than restrictive. Therefore, the present invention is not limited to the embodiments described in the specific implementation manner. Any other implementation manners derived by those skilled in the art based on the technical solution of the present invention also fall within the scope of protection of the present invention.

Claims

1. A steam-water separator, comprising a separator cylinder (10), characterized in that: A partition plate (11) is fixedly connected to the inner cavity side wall of the separator cylinder (10), and a spiral liquid separation component (20) is installed on the lower end surface of the partition plate (11). The spiral liquid separation component (20) comprises a connecting plate (21) and a rotating bottom ring (22). The connecting plate (21) is fixedly connected to the partition plate (11), and the rotating bottom ring (22) is rotatably connected to the lower end surface of the connecting plate (21). The lower end surface of the rotating bottom ring (22) is rotatably connected to a liquid separation cylinder (25), and the outer end surface of the liquid separation cylinder (25) is fixedly connected to the lower end surface of the rotating bottom ring (22). A spiral plate (24) is fixedly arranged, and fan blades (23) are evenly distributed and fixedly arranged at the edge of the rotating bottom ring (22). The center circle of the rotating bottom ring (22) is evenly distributed and fixedly connected to the bottom of the edge with no less than four scraping strips (26), each of which passes through the central inner cavity of the liquid separator cylinder (25) and fits tightly with the side wall of the central inner cavity of the liquid separator cylinder (25). A liquid separator plate (18) is fixedly installed on the lower side of the liquid separator cylinder (25) in the inner cavity of the separator cylinder (10).

2. A steam-water separator according to claim 1, characterized in that: The scraper (26) is arranged in a triangular shape at one end surface close to the central inner cavity side wall of the liquid separation cylinder (25), and semicircular protrusions (262) are respectively arranged on the triangular inclined surfaces on both sides.

3. A steam-water separator according to claim 2, characterized in that: A bayonet portion (261) is fixedly arranged on the bottom end surface of the scraper strip (26), and the bottom end surface of the liquid separation cylinder (25) is slidably connected to the bayonet portion (261).

4. A steam-water separator according to claim 3, characterized in that: A water vapor inlet (14) is fixedly provided on the outer end surface of the separator cylinder (10), and the connection port between the water vapor inlet (14) and the inner cavity of the separator cylinder (10) faces the tangent direction of the spiral direction of the spiral plate (24).

5. A steam-water separator according to claim 1, characterized in that: A top cap (12) is fixedly mounted on the upper end surface of the partition (11), and the bottom of the top cap (12) is in communication with the central inner cavity of the liquid separation cylinder (25).

6. A steam-water separator according to claim 1, characterized in that: Liquid level sensors (16) are fixedly mounted on the outer end surfaces of the separator cylinder (10), and a support frame (17) is fixedly mounted on the outer end surfaces of the separator cylinder (10). A drain pipe (19) is fixedly connected to the bottom of the separator cylinder (10), and the drain pipe (19) is communicated with the bottom of the inner cavity of the separator cylinder (10).

Citation Information

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