Stirring equipment for producing urea solution for vehicles
By adopting a stirring design of a conical conveying sleeve and rotary shaft structure in the automotive urea solution production equipment, combined with the use of heating resistance wire and ceramic rod, the problems of low urea dissolution efficiency and crystallization are solved, and more efficient production and equipment leakage prevention are achieved.
Patent Information
- Application Number
- CN202421321122.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-12
AI Technical Summary
When producing automotive urea solutions, the urea dissolution efficiency in the prior art is low, especially when the water temperature is low, which affects the production efficiency and is prone to produce urea crystals on the outer surface of the stirring rod.
A stirring equipment for the production of automotive urea solution was designed, using a conical conveying sleeve and a rotating shaft structure. The outer surface of the rotating shaft is fixed for stirring. A heating resistance wire is set in the inner cavity of the rotating shaft for heating. A heating resistance wire is set on the ceramic rod to prevent damage. At the same time, multiple side ports are opened on the conical conveying sleeve and a sealing baffle is set to prevent leakage.
Through heating and stirring, the urea dissolution efficiency is improved, the production of urea crystals is reduced, the production efficiency is improved, and equipment leakage is prevented.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solution stirring, in particular to stirring equipment for producing vehicle urea solution. Background Art
[0002] Automotive urea solution can convert nitrogen oxides in automobile exhaust into harmless nitrogen and water, which is both energy-saving and environmentally friendly, and makes vehicle exhaust meet national emission standards.
[0003] At present, the most effective means to reduce diesel vehicle exhaust emissions is to use a vehicle exhaust treatment solution made of 32.5% high-purity automotive urea and 67.5% ultrapure water to neutralize the nitrogen oxide pollution in diesel vehicle exhaust to meet emission standards. However, when producing automotive urea solution, 32.5% high-purity automotive urea and 67.5% ultrapure water need to be mixed and dissolved. The existing mixing method is simply stirring through a stirring rod. When the water temperature is low, the urea dissolution efficiency is low, which affects the production efficiency and easily produces urea crystals on the outer surface of the stirring rod. Utility Model Content
[0004] In order to solve the existing technical problems, the utility model provides a stirring device for producing a vehicle urea solution.
[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:
[0006] A stirring device for producing automotive urea solution, comprising a conical conveying sleeve, one end of the conical conveying sleeve is connected to a discharge pipe, a base is threadedly connected between the inner walls of the discharge pipe, a positioning rod is fixed to one end of the base, one side of the base is provided with a plurality of openings extending to the other side at equal intervals in a circumferential direction, a rotating shaft is provided inside the conical conveying sleeve, an inner cavity is provided inside the rotating shaft, a plurality of ceramic rods are fixed to the inner walls on both sides of the inner cavity at equal intervals in a circumferential direction, and the outer surfaces of the plurality of ceramic rods are provided with heating resistance wires.
[0007] Optionally, a positioning hole is formed at one end of the rotating shaft, and the positioning rod extends into the interior of the positioning hole.
[0008] Optionally, a spiral blade is fixed on the outer surface of the rotating shaft, and a plurality of side openings are equidistantly formed on the outer surface of the conical conveying sleeve.
[0009] Optionally, annular grooves are provided on the outer surface of the conical conveying sleeve near the edges on both sides, and rubber rings are provided on the outer surface of the conical conveying sleeve near the edges on both sides.
[0010] Optionally, the inner sides of the two rubber rings are correspondingly engaged with the inside of the annular groove, and a sealing baffle is fixed between the opposite sides of the two rubber rings.
[0011] Optionally, an outer surface of one side of the sealing baffle is in contact with an outer surface of the conical conveying sleeve, and the plurality of side openings are all located on the inner side of the sealing baffle.
[0012] Optionally, the outer surface of the conical conveying sleeve is connected with a plurality of feed pipes equidistantly in the circumferential direction, a docking ring is fixed between the inner walls of the conical conveying sleeve near one side edge, and a fixing ring is fixed on the outer surface of the conical conveying sleeve.
[0013] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described below at the same time:
[0014] 1. In the utility model, when the device is used, a spiral blade is fixed on the outer surface of the rotating shaft, so that the rotating shaft can be rotated to drive the spiral blade to stir the solution transported inside the conical conveying sleeve. During stirring, a heating resistance wire is arranged in the inner cavity of the rotating shaft, so that the solution transported inside the conical conveying sleeve can be heated. The heating resistance wire is arranged on the ceramic rod to prevent the heating resistance wire from burning and damaging the connection between the two sides.
[0015] 2. In the utility model, a plurality of side openings are provided on the conical conveying sleeve, and a sealing baffle is provided on the outer surface of the conical conveying sleeve. The plurality of side openings are sealed inside by the sealing baffle, so that leakage of the conical conveying sleeve can be prevented. At the same time, when the conical conveying sleeve is cleaned, the sealing baffle is opened, and impurities inside the conical conveying sleeve can be discharged from the side openings. A base is provided inside the discharge pipe, and a positioning rod is provided on the base to facilitate supporting one end of the rotating shaft. A docking ring is fixed between the inner walls of the conical conveying sleeve to facilitate connecting an external drive motor to drive the rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0017] Figure 1 The utility model provides a schematic diagram of a three-dimensional structure of a stirring device for producing a vehicle urea solution;
[0018] Figure 2 This is a schematic diagram of the other side of the three-dimensional structure of a stirring device for producing a vehicle urea solution proposed by the utility model;
[0019] Figure 3 The utility model provides a cross-sectional three-dimensional structural schematic diagram of a stirring device for producing a vehicle urea solution;
[0020] Figure 4 For this utility model Figure 3 Magnified view at A in the middle.
[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0022] 1. Conical conveying sleeve; 2. Discharge pipe; 3. Rubber ring; 4. Sealing baffle; 5. Feed pipe; 6. Fixed ring; 7. Docking ring; 8. Side port; 9. Annular groove; 10. Rotating shaft; 11. Inner cavity; 12. Ceramic rod; 13. Heating resistor wire; 14. Spiral blade; 15. Positioning hole; 16. Base; 17. Positioning rod; 18. Opening.
[0023] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0024] The utility model will now be further described in detail with reference to the accompanying drawings.
[0025] Embodiment 1, as Figure 1-4 As shown, the utility model provides a technical solution of a stirring device for producing automotive urea solution: it includes a conical conveying sleeve 1, one end of the conical conveying sleeve 1 is connected to a discharge pipe 2, a base 16 is threadedly connected between the inner walls of the discharge pipe 2, a positioning rod 17 is fixed to one end of the base 16, one side of the base 16 is provided with a plurality of openings 18 equidistantly extending through the other side in a circumferential direction, a rotating shaft 10 is provided inside the conical conveying sleeve 1, an inner cavity 11 is provided inside the rotating shaft 10, a plurality of ceramic rods 12 are fixed to the inner walls on both sides of the inner cavity 11 at equal intervals in a circumferential direction, and a heating resistor 13 is provided on the outer surfaces of the plurality of ceramic rods 12.
[0026] The effect achieved by the entire embodiment 1 is that when the device is used, a spiral blade 14 is fixed on the outer surface of the rotating shaft 10, so that the rotating shaft 10 can rotate, thereby driving the spiral blade 14 to stir the solution transported inside the conical conveying sleeve 1. During stirring, since a heating resistance wire 13 is arranged in the inner cavity 11 of the rotating shaft 10, the solution transported inside the conical conveying sleeve 1 can be heated. The heating resistance wire 13 is arranged on the ceramic rod 12, which can prevent the heating resistance wire 13 from burning and damaging the connection between the two sides.
[0027] Embodiment 2, as Figure 1-4As shown, a positioning hole 15 is provided at one end of the rotating shaft 10, and the positioning rod 17 extends to the inside of the positioning hole 15. A spiral blade 14 is fixed to the outer surface of the rotating shaft 10, and a plurality of side openings 8 are equidistantly provided on the outer surface of the conical conveying sleeve 1. Annular grooves 9 are provided on the outer surface of the conical conveying sleeve 1 near the edges on both sides, and rubber rings 3 are provided on the outer surface of the conical conveying sleeve 1 near the edges on both sides. The inner sides of the two rubber rings 3 are correspondingly engaged in the inner sides of the annular grooves 9, and a sealing baffle 4 is fixed between the opposite sides of the two rubber rings 3. The outer surface of one side of the sealing baffle 4 is in contact with the outer surface of the conical conveying sleeve 1, and the plurality of side openings 8 are located on the inner side of the sealing baffle 4. The outer surface of the conical conveying sleeve 1 is equidistantly connected to a plurality of feeding pipes 5 in the circumferential direction, a docking ring 7 is fixed between the inner walls of the conical conveying sleeve 1 near one edge, and a fixing ring 6 is fixed to the outer surface of the conical conveying sleeve 1.
[0028] The effect achieved by the entire embodiment 2 is that multiple side ports 8 are opened on the conical conveying sleeve 1, and a sealing baffle 4 is arranged on the outer surface of the conical conveying sleeve 1. The multiple side ports 8 are sealed on the inside by the sealing baffle 4, which can prevent the conical conveying sleeve 1 from leaking. At the same time, when the conical conveying sleeve 1 is cleaned, the sealing baffle 4 is opened, and the impurities inside the conical conveying sleeve 1 can be discharged from the side ports 8. A base 16 is arranged inside the discharge pipe 2, and a positioning rod 17 is arranged on the base 16 to support one end of the rotating shaft 10. A docking ring 7 is fixed between the inner walls of the conical conveying sleeve 1 to facilitate the connection of an external drive motor to drive the rotating shaft 10.
[0029] Working principle: When using the device, a spiral blade 14 is fixed on the outer surface of the rotating shaft 10, so that the rotating shaft 10 can rotate, thereby driving the spiral blade 14 to stir the solution transported inside the conical conveying sleeve 1. During stirring, since a heating resistance wire 13 is arranged in the inner cavity 11 of the rotating shaft 10, the solution transported inside the conical conveying sleeve 1 can be heated. The heating resistance wire 13 is arranged on the ceramic rod 12 to prevent the heating resistance wire 13 from burning and damaging the connection on both sides. A plurality of side ports 8 are opened on the conical conveying sleeve 1, and A sealing baffle 4 is provided on the outer surface of the conical conveying sleeve 1, and multiple side ports 8 are sealed on the inner side through the sealing baffle 4 to prevent leakage of the conical conveying sleeve 1. At the same time, when the conical conveying sleeve 1 is cleaned, the sealing baffle 4 is opened, and impurities inside the conical conveying sleeve 1 can be discharged from the side ports 8. A base 16 is provided inside the discharge pipe 2, and a positioning rod 17 is provided on the base 16 to facilitate supporting one end of the rotating shaft 10. A docking ring 7 is fixed between the inner walls of the conical conveying sleeve 1 to facilitate connecting an external drive motor to drive the rotating shaft 10.
[0030] The present invention is not limited to the above-mentioned implementation modes. Anyone should be aware of the structural changes made under the inspiration of the present invention. Any technical solution that is the same or similar to the present invention falls within the protection scope of the present invention. The technology, shape, and structure that are not described in detail in the present invention are all known technologies.
Claims
1. A stirring device for producing a vehicle urea solution, comprising a conical conveying sleeve (1), characterized in that: One end of the conical conveying sleeve (1) is connected to a discharge pipe (2), and a base (16) is threadedly connected between the inner walls of the discharge pipe (2), and a positioning rod (17) is fixed to one end of the base (16). One side of the base (16) is provided with a plurality of openings (18) that are equidistantly arranged along the circumferential direction and extend to the other side. A rotating shaft (10) is arranged inside the conical conveying sleeve (1), and an inner cavity (11) is arranged inside the rotating shaft (10). A plurality of ceramic rods (12) are fixed to the inner walls on both sides of the inner cavity (11) at equal distances along the circumferential direction, and the outer surfaces of the plurality of ceramic rods (12) are provided with heating resistor wires (13).
2. The stirring device for producing a vehicle urea solution according to claim 1, characterized in that: A positioning hole (15) is formed at one end of the rotating shaft (10), and the positioning rod (17) extends into the interior of the positioning hole (15).
3. The stirring device for producing a vehicle urea solution according to claim 1, characterized in that: A spiral blade (14) is fixed on the outer surface of the rotating shaft (10), and a plurality of side openings (8) are equidistantly formed on the outer surface of the conical conveying sleeve (1).
4. The stirring device for producing a vehicle urea solution according to claim 3, characterized in that: The outer surface of the conical conveying sleeve (1) is provided with annular grooves (9) near the edges on both sides, and the outer surface of the conical conveying sleeve (1) is provided with rubber rings (3) near the edges on both sides.
5. The stirring device for producing a vehicle urea solution according to claim 4, characterized in that: The inner sides of the two rubber rings (3) are correspondingly engaged with the inside of the annular groove (9), and a sealing baffle (4) is fixed between the opposite sides of the two rubber rings (3).
6. The stirring device for producing a vehicle urea solution according to claim 5, characterized in that: One side outer surface of the sealing baffle (4) is in contact with the outer surface of the conical conveying sleeve (1), and the plurality of side openings (8) are all located on the inner side of the sealing baffle (4).
7. The stirring device for producing a vehicle urea solution according to claim 1, characterized in that: The outer surface of the conical conveying sleeve (1) is connected to a plurality of feed pipes (5) at equal intervals in the circumferential direction, a docking ring (7) is fixed between the inner walls of the conical conveying sleeve (1) near one side edge, and a fixing ring (6) is fixed to the outer surface of the conical conveying sleeve (1).