Regenerated cement stabilized macadam structure
By designing a recycled cement-stabilized gravel structure containing a servo motor-driven mixing plate, the problem that the existing cement-stabilized gravel structure is difficult to add asphalt mixture and other waste, and the effect of improving road performance and improving usage efficiency is achieved.
Patent Information
- Application Number
- CN202420417791.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-05
AI Technical Summary
The existing cement-stable gravel structure is not easy to add asphalt mixture and other waste to cement-stable gravel, resulting in poor road performance of cement-stable gravel and reduced practicality and use efficiency.
A recycled cement-stabilized gravel structure is designed, including mixing tanks and mixing components. The mixing components include mixing boxes, servo motors, support rods and mixing plates. The servo motor drives the support rods and mixing plates to achieve effective mixing of asphalt mixtures and other waste materials.
Through the design of this structure, asphalt mixture and other waste can be effectively added to cement-stabilized gravel, improving the road performance of cement-stabilized gravel, and improving its practicality and efficiency.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement-stabilized crushed stone, in particular to a regenerated cement-stabilized crushed stone structure. Background Art
[0002] Cement-stabilized crushed stone is a mixture with graded crushed stone as aggregate, a certain amount of cementitious materials and sufficient mortar volume to fill the gaps in the aggregate, and mainly relies on the interlocking principle between crushed stone and crushed stone to form a mixture with certain mechanical strength and density. Because of the effect of cement, it has high strength at the beginning, and with the increase of age, the strength increases and forms a whole. Because of its high strength and rigidity, it is widely used in highway base construction. Cement-stabilized crushed stone has good plate properties, and its water stability and frost resistance are better than lime-stabilized soil. In order to improve the processing efficiency of water-stabilized crushed stone, a recycled cement-stabilized crushed stone structure is needed, but the existing recycled cement-stabilized crushed stone structure still has the following shortcomings:
[0003] For example, the utility model with application number 201720790341.2 discloses a uniform water adding device for recycled cement-stabilized gravel mixture. The utility model has a simple structure and is easy to use. It is easy to disassemble and install, can quickly deal with internal blockage and damage of the nozzle, and has the effect of fixed plug-in position to achieve the effect of uniform water spraying, thereby effectively improving work efficiency. However, similar to the comparative documents of the above-mentioned application, when the existing cement-stabilized gravel structure is used, since most cement-stabilized gravel structures are not easy to add asphalt mixtures and other waste materials to the cement-stabilized gravel, the road performance of the cement-stabilized gravel is poor, resulting in the problem of reduced practicality and reduced use efficiency of the cement-stabilized gravel structure.
[0004] Therefore, in view of this, the existing structure and defects were studied and improved, and a recycled cement stabilized gravel structure was proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a recycled cement stabilized gravel structure to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a recycled cement stabilized gravel structure, comprising a mixing tank and a mixing component, a water inlet is arranged on the right side of the upper end of the mixing tank, a mixing component is arranged on the lower end of the mixing tank, and the mixing component comprises a mixing box, a feed port, a discharge port, a servo motor, a support rod and a mixing plate, a feed port is arranged on the right side of the upper end of the mixing box, a discharge port is arranged on the left side of the lower end of the mixing box, a servo motor is installed in the middle of the lower end of the mixing box, and a support rod is connected to the front end of the servo motor, a mixing plate is installed on the outside of the support rod, and a processing component is arranged inside the mixing tank.
[0007] Furthermore, a supporting column is installed at the lower end of the outside of the mixing tank, and a mounting cross bar is installed on the inner side of the lower end of the supporting column.
[0008] Furthermore, the outer side of the mixing box is flush with the lower end of the mixing tank, and the mixing box is threadedly connected to the mixing tank.
[0009] Furthermore, the number of the mixing plates is four, and the four mixing plates are symmetrically arranged on four sides of the support rod with respect to the center axis of the top surface of the support rod.
[0010] Furthermore, the processing assembly includes a feed hopper, a drive motor, a crushing roller and a motor. The drive motor is installed on the left side of the feed hopper, and the front end of the drive motor is connected to the crushing roller. The motor is installed in the middle of the upper end of the mixing tank.
[0011] Furthermore, the processing assembly also includes a sun gear, a stirring rod, a mounting frame and a scraper plate, and the front end of the motor is connected to the sun gear, and the front end of the sun gear is connected to the stirring rod. At the same time, the front end of the stirring rod is installed with a mounting frame, and scraper plates are added on both sides of the outside of the mounting frame.
[0012] Furthermore, the crushing roller is embeddedly connected to the feed hopper, and the crushing roller is rotationally connected to the feed hopper via a driving motor.
[0013] Furthermore, there are two scraper plates, and the outer sides of the scraper plates are tightly fitted to the inner wall of the mixing tank.
[0014] The utility model provides a recycled cement stabilized gravel structure, which has the following beneficial effects:
[0015] 1. The utility model can, through the arrangement of a mixing component, avoid the problem that most cement-stabilized gravel structures are not easy to add asphalt mixture and other waste materials into cement-stabilized gravel when the recycled cement-stabilized gravel structure is used by utilizing the mixing component arranged at the lower end of the mixing tank, resulting in poor road performance of the cement-stabilized gravel and the problem of reduced practicality of the cement-stabilized gravel structure. The mixing box is fixedly installed at the lower end of the mixing tank, and the mixture of cement, gravel and water in the mixing tank enters the mixing box through the discharge port. The output shaft of the servo motor installed in the middle part of the lower end of the mixing box is connected to the support rod through a coupling. The operation of the servo motor drives the support rod to rotate, so that the mixing plate installed outside the support rod rotates therewith in the mixing box, and a certain amount of asphalt mixture and other waste materials are added into the mixing box through the feed port, and the mixing plate is used to mix them, and the mixed materials are sent out from the discharge port opened on the left side of the lower end of the mixing box, thereby improving the road performance of the cement-stabilized gravel.
[0016] 2. The utility model can avoid the situation that most cement-stabilized gravel structures do not have the performance of stone grinding and mixing when the recycled cement-stabilized gravel structure is used through the processing components arranged inside the mixing tank, so that the initial processing of stones needs to be completed on other equipment, resulting in a decrease in the efficiency of the cement-stabilized gravel structure. Stones of a certain grade are added to the mixing tank through the feed hopper. The output shaft of the drive motor installed on the left side of the feed hopper is connected to the crushing roller through a coupling. The drive motor drives the crushing roller to rotate, and cooperates with the crushing roller to crush the stones entering the mixing tank, so that the stones meet the processing size. The output shaft of the motor installed in the middle of the upper end of the mixing tank is connected to the sun gear through a coupling. The operation of the motor drives the sun gear to make the stirring rod rotate inside the mixing tank. The mounting frame is fixedly installed at the front end of the stirring rod through the fastening bolts, and the scraper plate is fixedly installed on the outside of the mounting frame with the fastening bolts. Then, when the stirring rod rotates, the mounting frame and the scraper plate are driven to rotate. Mixing water is injected into the mixing tank through the water inlet opened at the upper right end of the mixing tank, and a sufficient amount of cement is added into the mixing tank. At the same time, the outer side of the scraper plate is tightly fitted with the inner wall of the mixing tank, thereby preventing the mixture from adhering to the inner wall of the mixing tank, thereby increasing the use efficiency of the cement-stabilized gravel structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall front cross-sectional structure of a recycled cement stabilized gravel structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of a mixing board of a recycled cement stabilized gravel structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of a scraper plate of a recycled cement stabilized gravel structure of the utility model.
[0020] In the figure: 1. mixing tank; 2. water inlet; 3. support column; 4. mounting cross bar; 5. mixing assembly; 501. mixing box; 502. feed port; 503. discharge port; 504. servo motor; 505. support rod; 506. mixing plate; 6. processing assembly; 601. feed hopper; 602. drive motor; 603. crushing roller; 604. electric motor; 605. sun gear; 606. stirring rod; 607. mounting frame; 608. scraper plate. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0022] like Figure 1 and Figure 2As shown, a recycled cement stabilized gravel structure includes a mixing tank 1 and a mixing component 5. The mixing tank 1 is provided with a water inlet 2 on the right side of the upper end, and the mixing component 5 is provided at the lower end of the mixing tank 1. The mixing component 5 includes a mixing box 501, a feed inlet 502, a feed outlet 503, a servo motor 504, a support rod 505 and a mixing plate 506. The mixing box 501 is provided with a feed inlet 502 on the right side of the upper end, and a mixing box 501 is provided with a mixing plate 506 on the left side of the lower end. There is a feeding port 503, and a servo motor 504 is installed in the middle of the lower end of the mixing box 501, and a support rod 505 is connected to the front end of the servo motor 504, and a mixing plate 506 is installed on the outside of the support rod 505. A supporting column 3 is installed on the lower end of the outer side of the mixing tank 1, and a mounting cross bar 4 is installed on the inner side of the lower end of the supporting column 3. The outer side of the mixing box 501 is flush with the lower end of the mixing tank 1, and the mixing box 501 is threadedly connected to the mixing tank 1. There are four plates 506, and the four mixing plates 506 are symmetrically arranged on the four sides of the support rod 505 with the central axis of the top surface of the support rod 505, and the mixing box 501 is fixedly installed at the lower end of the mixing tank 1. The mixture of cement, crushed stone and water in the mixing tank 1 enters the mixing box 501 through the discharge port. The output shaft of the servo motor 504 installed in the middle of the lower end of the mixing box 501 is connected to the support rod 505 through a coupling. The operation of the servo motor 504 drives the support rod 505 to rotate, so that the mixing plates 506 installed outside the support rod 505 rotate inside the mixing box 501, and a certain amount of asphalt mixture and other waste materials are added to the mixing box 501 through the feed port 502, and the mixing plates 506 are used to mix them. The mixed materials are sent out from the discharge port 503 opened on the left side of the lower end of the mixing box 501, thereby improving the road performance of cement-stabilized crushed stone;
[0023] like Figure 1 and Figure 3As shown, a processing assembly 6 is arranged inside the mixing tank 1, and the processing assembly 6 includes a feed hopper 601, a drive motor 602, a crushing roller 603 and a motor 604. The drive motor 602 is installed on the left side of the feed hopper 601, and the front end of the drive motor 602 is connected to the crushing roller 603. The motor 604 is installed in the middle of the upper end of the mixing tank 1. The processing assembly 6 also includes a sun gear 605, a stirring rod 606, a mounting frame 607 and a scraper plate 608, and the front end of the motor 604 is connected to the sun gear 605, and the sun gear The front end of the wheel 605 is connected to a stirring rod 606, and a mounting frame 607 is installed at the front end of the stirring rod 606. Scraping plates 608 are added on both sides of the mounting frame 607. The crushing roller 603 is embedded with the feed hopper 601, and the crushing roller 603 is rotatably connected with the feed hopper 601 through a driving motor 602. There are two scraping plates 608, and the outer side of the scraping plates 608 is tightly fitted with the inner wall of the mixing tank 1. Stones of a certain grade are added to the mixing tank 1 through the feed hopper 601. The left side of the feed hopper 601 is installed The output shaft of the driving motor 602 is connected to the crushing roller 603 through a coupling. The driving motor 602 drives the crushing roller 603 to rotate, and cooperates with the crushing roller 603 to crush the stones entering the mixing tank 1, so that the stones meet the processing size. The output shaft of the motor 604 installed in the middle of the upper end of the mixing tank 1 is connected to the sun gear 605 through a coupling. The motor 604 drives the sun gear 605 to make the stirring rod 606 rotate inside the mixing tank 1, and the mounting frame 607 is fixed by fastening bolts. It is installed at the front end of the stirring rod 606, and the scraper plate 608 is fixedly installed on the outside of the mounting frame 607 with the fastening bolts, so that when the stirring rod 606 rotates, the mounting frame 607 and the scraper plate 608 are driven to rotate, and mixing water is injected into the mixing tank 1 through the water inlet 2 opened at the upper right end of the mixing tank 1, and a sufficient amount of cement is added into the mixing tank 1. At the same time, the outer side of the scraper plate 608 is tightly fitted with the inner wall of the mixing tank 1, thereby preventing the mixture from adhering to the inner wall of the mixing tank 1, thereby increasing the use efficiency of the cement-stabilized gravel structure.
[0024] In summary, the recycled cement stabilized gravel structure, when in use, first, increases the stability of the equipment during use by the support column 3 provided at the lower end of the outside of the mixing tank 1, fixes the mounting cross bar 4 to the lower end of the inside of the support column 3 by means of fasteners, and uses the mounting cross bar 4 to limit the installation of the servo motor 504, and adds stones of a certain grade into the mixing tank 1 through the feed hopper 601, and the driving motor 602 installed on the left side of the feed hopper 601 drives the crushing roller 603 to rotate, and cooperates with the crushing roller 603 to crush the stones entering the mixing tank 1, so that the stones meet the processing size, and the motor 604 installed in the middle of the upper end of the mixing tank 1 drives the sun gear 605 to make the stirring rod 606 rotate inside the mixing tank 1, and the mounting frame 607 is fixedly installed at the front end of the stirring rod 606 by means of fastening bolts, and the scraper plate 608 is fixedly installed on the outside of the mounting frame 607 by means of fastening bolts, so that the mounting frame 60 is driven when the stirring rod 606 rotates. 7 and the scraper plate 608 rotate, and the mixing water is injected into the mixing tank 1 through the water inlet 2 opened at the upper right end of the mixing tank 1, and a sufficient amount of cement is added into the mixing tank 1. At the same time, the outer side of the scraper plate 608 is closely attached to the inner wall of the mixing tank 1 to prevent the mixture from adhering to the inner wall of the mixing tank 1. Then, the mixing box 501 is fixedly installed at the lower end of the mixing tank 1, and the mixture of cement, gravel and water in the mixing tank 1 enters the mixing box 501 through the discharge port. 01. The servo motor 504 installed in the middle of the lower end drives the support rod 505 to rotate, so that the mixing plate 506 installed outside the support rod 505 rotates inside the mixing box 501, and a certain amount of asphalt mixture and other waste materials are added into the mixing box 501 through the feed port 502, and the mixing plate 506 is used to mix them. The mixed and processed materials are sent out from the discharge port 503 opened on the left side of the lower end of the mixing box 501, thereby improving the road performance of the cement stabilized gravel.
[0025] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A recycled cement stabilized gravel structure, comprising a mixing tank (1) and a mixing assembly (5), characterized in that: The mixing tank (1) is provided with a water inlet (2) on the right side of the upper end, and a mixing assembly (5) is provided at the lower end of the mixing tank (1). The mixing assembly (5) comprises a mixing box (501), a feed inlet (502), a discharge inlet (503), a servo motor (504), a support rod (505) and a mixing plate (506). The mixing box (501) is provided with a feed inlet (502) on the right side of the upper end, and a discharge inlet (503) is provided on the left side of the lower end of the mixing box (501). The servo motor (504) is installed in the middle of the lower end of the mixing box (501), and the front end of the servo motor (504) is connected to the support rod (505). The mixing plate (506) is installed outside the support rod (505). The mixing tank (1) is provided with a processing assembly (6) inside.
2. A recycled cement stabilized gravel structure according to claim 1, characterized in that: A supporting column (3) is installed at the lower end of the outside of the mixing tank (1), and a mounting cross bar (4) is installed on the inner side of the lower end of the supporting column (3).
3. A recycled cement stabilized gravel structure according to claim 1, characterized in that: The outer side of the mixing box (501) is flush with the lower end of the mixing tank (1), and the mixing box (501) is threadedly connected to the mixing tank (1).
4. The recycled cement stabilized gravel structure according to claim 1, characterized in that: The number of the mixing plates (506) is four, and the four mixing plates (506) are symmetrically arranged on four sides outside the support rod (505) with respect to the central axis of the top surface of the support rod (505).
5. The recycled cement stabilized gravel structure according to claim 1, characterized in that: The processing assembly (6) comprises a feed hopper (601), a drive motor (602), a crushing roller (603) and a motor (604); the drive motor (602) is installed on the left side of the feed hopper (601), and the front end of the drive motor (602) is connected to the crushing roller (603); the motor (604) is installed in the middle of the upper end of the mixing tank (1).
6. A recycled cement stabilized gravel structure according to claim 5, characterized in that: The processing assembly (6) also includes a sun gear (605), a stirring rod (606), a mounting frame (607) and a scraper plate (608), and the front end of the motor (604) is connected to the sun gear (605), and the front end of the sun gear (605) is connected to the stirring rod (606), and the front end of the stirring rod (606) is installed with a mounting frame (607), and scraper plates (608) are additionally provided on both sides of the outside of the mounting frame (607).
7. A recycled cement stabilized gravel structure according to claim 6, characterized in that: The crushing roller (603) is embeddedly connected to the feed hopper (601), and the crushing roller (603) is rotationally connected to the feed hopper (601) via a driving motor (602).
8. The recycled cement stabilized gravel structure according to claim 6, characterized in that: The number of the scraper plates (608) is two, and the outer sides of the scraper plates (608) are tightly fitted to the inner wall of the mixing tank (1).
Citation Information
Patent Citations
Even water installation that adds of rubble mixture is stablized to regeneration cement
CN207172431U