Vacuum glue pouring machine and production line
By setting up an outer drive mechanism in the vacuum glue filling machine, the structure of the load transfer mechanism is simplified, and the problems of large vacuum space and high usage cost of the existing vacuum glue filling machine are solved, thereby reducing the vacuum cavity space and improving the production efficiency.
Patent Information
- Application Number
- CN202421208578.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing vacuum glue filling machines have a complex structure and large space occupancy, resulting in large vacuum cavity space, high usage cost, and affecting production efficiency.
A vacuum glue filling machine is designed, in which the driving mechanism is arranged on the outside of the vacuum box, and the load bearing platform is driven to move in the Z direction, and the load transfer mechanism only drives the dispensing valve to move in the X direction and Y direction, simplifying the structure of the load transfer mechanism and reducing the space occupation of the vacuum cavity.
By simplifying the structure of the load transfer mechanism, the space occupation of the vacuum cavity is reduced, the cost of use is reduced, and the production efficiency is improved.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glue pouring equipment, in particular to a vacuum glue pouring machine and a production line. Background Art
[0002] The glue potting machine is an automated machine that controls the colloid and drips, covers, and pots the colloid on the surface or inside of the product. It can improve the insulation level, waterproof level, electrical performance, mechanical performance, and reduce the temperature rise of the product. The vacuum glue potting machine is an improvement on the ordinary glue potting machine. Specifically, the vacuum is drawn around the processing station to form a vacuum cavity to prevent the colloid from bubbling. It is mainly used in automobile manufacturing, motor coil glue potting, capacitor glue potting and other industries.
[0003] Existing vacuum glue filling machines generally include a vacuum chamber, a glue dispensing valve, and a motion mechanism, wherein the motion mechanism and the glue dispensing valve are both arranged in the vacuum chamber, and the motion mechanism is used to drive the glue dispensing valve to move in three directions, XYZ, so that the glue dispensing valve can supply the glue to multiple positions of the product. However, due to the complex structure of the motion mechanism and the large space occupied, setting it in the vacuum chamber will make the vacuum chamber space large and the use cost high. In addition, it will also lead to a long vacuuming time, affecting production efficiency.
[0004] Therefore, the above problems need to be solved urgently. Utility Model Content
[0005] The utility model aims to provide a vacuum glue filling machine and a production line to reduce the space of the vacuum chamber, thereby reducing the use cost, and reducing the vacuuming time to improve production efficiency.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] A vacuum glue filling machine, comprising:
[0008] A vacuum box, the vacuum box comprising a vacuum chamber;
[0009] A feeding door and a discharging door, wherein the feeding door and the discharging door are respectively arranged on both sides of the vacuum box along the Y direction, so that both sides of the vacuum chamber can be connected with the outer space;
[0010] A dispensing valve, the dispensing valve is arranged in the vacuum box and located at the upper part of the vacuum chamber;
[0011] A transfer mechanism, the transfer mechanism is arranged in the vacuum box, and the transfer mechanism is configured to drive the dispensing valve to move in an X direction and a Y direction, and the X direction and the Y direction are perpendicular to each other;
[0012] A carrying platform, the carrying platform is arranged in the vacuum box and is located below the dispensing valve, and the carrying platform is used to carry the product;
[0013] The driving mechanism is arranged outside the vacuum box, and the driving mechanism is configured to drive the carrying platform to move along the Z direction, and the X direction, the Y direction and the Z direction are all perpendicular to each other.
[0014] Preferably, the carrying platform is a conveyor belt, and the conveyor belt can convey products along the X direction.
[0015] Preferably, the driving mechanism comprises:
[0016] A guide shaft and a guide sleeve, wherein the guide sleeve is arranged on the vacuum box along the Z direction, the guide shaft and the guide sleeve are slidably matched, and the upper side of the guide shaft extends into the vacuum chamber and is connected to the bearing platform.
[0017] Preferably, the driving mechanism further comprises:
[0018] A connecting plate connected to the lower side of the guide shaft;
[0019] A screw nut, the screw nut being arranged on the connecting plate;
[0020] A transmission screw rod, the transmission screw rod and the screw rod nut threadedly cooperate;
[0021] A driving member is disposed outside the vacuum box and is configured to drive the transmission screw to rotate around a Z direction.
[0022] Preferably, the driving member is a servo motor.
[0023] Preferably, the driving mechanism further comprises a transmission assembly, wherein the transmission assembly is arranged between the output shaft of the servo motor and the transmission screw to transmit the torque output by the servo motor via the output shaft to the transmission screw.
[0024] Preferably, the transmission assembly comprises a synchronous wheel, a driving wheel and a synchronous belt, the synchronous wheel is coaxially arranged on the transmission screw, the driving wheel is coaxially arranged on the output shaft of the servo motor, and the synchronous belt is wound around the synchronous wheel and the driving wheel.
[0025] Preferably, the transmission assembly further comprises a tensioning wheel rotatably arranged on the outside of the vacuum box, and the synchronous belt is wound around the synchronous wheel, the driving wheel and the tensioning wheel.
[0026] Preferably, the feed door and the discharge door are both lifting doors.
[0027] A production line comprises the above-mentioned vacuum glue potting machine and a conveyor line, wherein the conveyor line is configured to convey products to a processing station of the vacuum glue potting machine.
[0028] Beneficial effects of the utility model:
[0029] The vacuum glue filling machine provided by the utility model drives the carrying platform to move along the Z direction through the driving mechanism arranged on the outside of the vacuum box, so that the position of the product can be adjusted in the Z direction, so that the transfer mechanism only needs to drive the dispensing valve to move in the X direction and the Y direction. Compared with the motion mechanism that drives the dispensing valve to move in the three directions of XYZ in the prior art, the transfer mechanism has a simpler structure and occupies less space, so that the space of the vacuum chamber is small, the use cost is low, and the vacuuming time can be reduced, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of the vacuum glue filling machine provided by the utility model;
[0031] Figure 2 It is a structural schematic diagram of the driving mechanism provided by the utility model.
[0032] In the figure:
[0033] 1. Vacuum box; 11. Vacuum chamber; 2. Feed door; 3. Discharge door; 4. Dispensing valve; 5. Transfer mechanism; 6. Carrying platform; 7. Driving mechanism; 71. Guide shaft; 72. Guide sleeve; 73. Connecting plate; 74. Screw nut; 75. Transmission screw; 76. Driving part; 77. Transmission assembly; 771. Synchronous wheel; 772. Driving wheel; 773. Synchronous belt; 774. Tensioning wheel. DETAILED DESCRIPTION
[0034] Before any embodiments of the application are explained in detail, it is to be understood that the application is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the above drawings.
[0035] In this application, the terms "comprises", "includes", "has" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device that includes the element.
[0036] In the present application, the term "and / or" is a description of the association relationship of associated objects, indicating that three relationships may exist. For example, a centrifugal vortex magnetic pump and / or a centrifugal vortex magnetic pump can represent: the existence of a centrifugal vortex magnetic pump alone, the existence of a centrifugal vortex magnetic pump and a centrifugal vortex magnetic pump at the same time, and the existence of a centrifugal vortex magnetic pump alone. In addition, the character " / " in the present application generally indicates that the objects associated before and after are in an "and / or" relationship.
[0037] In the present application, the terms "connect", "combine", "couple", and "install" may refer to direct connection, combination, coupling, or installation, or indirect connection, combination, coupling, or installation. For example, direct connection refers to two parts or components being connected together without the need for an intermediate piece, and indirect connection refers to two parts or components being connected to at least one intermediate piece respectively, and the two parts or components being connected via the intermediate piece. In addition, "connect" and "couple" are not limited to physical or mechanical connections or couplings, and may include electrical connections or couplings.
[0038] In the present application, it will be understood by those of ordinary skill in the art that relative terms (e.g., "about," "approximately," "substantially," etc.) used in conjunction with quantities or conditions include the values and have the meaning indicated by the context. For example, the relative terms include at least the degree of error associated with the measurement of a specific value, the tolerances caused by manufacturing, assembly, and use associated with a specific value, and the like. Such terms should also be considered to disclose a range defined by the absolute values of the two endpoints. Relative terms may refer to plus or minus a certain percentage (e.g., 1%, 5%, 10% or more) of the indicated value. Numerical values that do not use relative terms should also be disclosed as specific values with tolerances. In addition, "substantially" may refer to plus or minus a certain degree (e.g., 1 degree, 5 degrees, 10 degrees or more) on the basis of the indicated angle when expressing a relative angular position relationship (e.g., substantially parallel, substantially perpendicular).
[0039] In this application, it will be understood by those skilled in the art that the function performed by a component can be performed by one component, multiple components, one part, or multiple parts. Similarly, the function performed by a part can also be performed by one part, one component, or a combination of multiple parts.
[0040] In the present application, the terms "upper", "lower", "left", "right", "front", "back" and other directional words are described based on the orientation and positional relationship shown in the accompanying drawings, and should not be understood as limiting the embodiments of the present application. In addition, in the context, it is also necessary to understand that when it is mentioned that an element is connected to another element "upper" or "lower", it can not only be directly connected to another element "upper" or "lower", but also indirectly connected to another element "upper" or "lower" through an intermediate element. It should also be understood that directional words such as upper side, lower side, left side, right side, front side, back side, etc. not only represent the positive orientation, but can also be understood as the lateral orientation. For example, the bottom can include directly below, lower left, lower right, lower front, and lower back, etc.
[0041] See also Figure 1 and Figure 2 The present embodiment provides a vacuum glue dispensing machine, which includes a vacuum box 1, a feed door 2, a discharge door 3, a glue dispensing valve 4, a transfer mechanism 5, a carrying platform 6 and a driving mechanism 7.
[0042] In this embodiment, the vacuum box 1 is arranged in a rectangular parallelepiped shape, and the vacuum box 1 includes a vacuum chamber 11. The feed door 2 and the discharge door 3 are respectively arranged on both sides of the vacuum box 1 along the Y direction, so that both sides of the vacuum chamber 11 can be connected to the outer space. Preferably, the feed door 2 and the discharge door 3 are both lifting doors. Such an arrangement can reduce the space occupied by the feed door 2 and the discharge door 3 when they are opened, and can make the vacuum glue filling machine more compact.
[0043] It should be noted that the vacuum box 1 is a prior art, and includes a supporting mechanism for vacuuming, which will not be described in detail in this embodiment. It should also be noted that the lifting door is preferably a lifting door with a sealing structure in the prior art.
[0044] Further, the dispensing valve 4 is arranged in the vacuum box 1 and is located at the upper part of the vacuum chamber 11. The transfer mechanism 5 is arranged in the vacuum box 1, and the transfer mechanism 5 is configured to drive the dispensing valve 4 to move in the X direction and the Y direction, and the X direction and the Y direction are perpendicular to each other. The carrying platform 6 is arranged in the vacuum box 1 and is located below the dispensing valve 4, and the carrying platform 6 is used to carry the product. The driving mechanism 7 is arranged on the outside of the vacuum box 1, and the driving mechanism 7 is configured to drive the carrying platform 6 to move along the Z direction, and the X direction, the Y direction and the Z direction are all perpendicular to each other. In this embodiment, the Z direction is the vertical direction, and the X direction and the Y direction are two horizontal directions perpendicular to each other.
[0045] In actual applications, the feed door 2 is opened first, the product is fed into the vacuum chamber 11 and placed on the carrying platform 6, then the feed door 2 is closed, the vacuum chamber 11 starts to be evacuated, and then the driving mechanism 7 drives the carrying platform 6 to rise along the Z direction, and the transfer mechanism 5 drives the dispensing valve 4 to move in the XY direction. The dispensing valve 4 supplies the colloid to multiple positions of the product. After the colloid supply is completed, the transfer mechanism 5 drives the dispensing valve 4 to reset, and the driving mechanism 7 drives the carrying platform 6 to reset, the vacuum chamber 11 is unloaded, and then the discharge door 3 is opened, and finally the product is sent out of the vacuum chamber 11.
[0046] It can be understood that by driving the carrying platform 6 to move along the Z direction through the driving mechanism 7 arranged on the outside of the vacuum box 1, the position of the product can be adjusted in the Z direction, so that the transfer mechanism 5 only needs to drive the dispensing valve 4 to move in the X direction and the Y direction. Compared with the motion mechanism in the prior art that drives the dispensing valve 4 to move in three directions of XYZ, the transfer mechanism 5 has a simpler structure and occupies less space, thereby making the space of the vacuum chamber 11 small and the use cost low. It can also reduce the vacuuming time and improve production efficiency.
[0047] It should be noted that the transfer mechanism 5 can adopt any structure in the prior art that can realize driving in the X direction and the Y direction, so it will not be described in detail. In addition, the dispensing valve 4 is selected according to the actual application scenario, and this embodiment does not make specific requirements and restrictions on this.
[0048] In order to improve the convenience of sending the product into or out of the vacuum chamber 11, the carrying platform 6 is a conveyor belt, which can transport the product along the X direction. It should be noted that the conveyor belt and its working principle are both existing technologies and will not be described in detail.
[0049] Specifically, the driving mechanism 7 includes a guide shaft 71 and a guide sleeve 72. The guide sleeve 72 is arranged on the vacuum box 1 along the Z direction, and the guide shaft 71 and the guide sleeve 72 are slidably matched. The upper side of the guide shaft 71 extends into the vacuum chamber 11 and is connected to the bearing platform 6. Such an arrangement can make the bearing platform 6 move more smoothly. It should be noted that the guide shaft 71 and the guide sleeve 72 are both prior arts. In this embodiment, two guide shafts 71 are provided, and two guide sleeves 72 are correspondingly provided. The two guide shafts 71 are respectively connected to the two ends of the bearing platform 6, so that the bearing platform 6 moves more smoothly.
[0050] Preferably, a sealing ring is provided between the guide sleeve 72 and the vacuum box 1 , and the sealing ring is used to seal the gap between the guide sleeve 72 and the vacuum box 1 , so that the vacuum box 1 has good sealing performance.
[0051] Furthermore, the driving mechanism 7 also includes a connecting plate 73, a screw nut 74, a transmission screw 75 and a driving member 76. The connecting plate 73 is connected to the lower side of the guide shaft 71. The screw nut 74 is arranged on the connecting plate 73. The transmission screw 75 is threadedly matched with the screw nut 74. The driving member 76 is arranged on the outer side of the vacuum box 1, and the driving member 76 is configured to drive the transmission screw 75 to rotate around the Z direction. It can be understood that the guide shaft 71 is driven to move by the driving structure composed of the transmission screw 75 and the screw nut 74, which can make the movement accuracy of the bearing platform 6 higher and smoother. In this embodiment, the driving member 76 is a servo motor. The servo motor has the advantages of stable operation and long service life.
[0052] Furthermore, the driving mechanism 7 further includes a transmission assembly 77, which is disposed between the output shaft of the servo motor and the transmission screw 75 to transmit the torque output by the servo motor via the output shaft to the transmission screw 75. It can be understood that the arrangement of the transmission assembly 77 can make the arrangement position of the servo motor more flexible.
[0053] Specifically, the transmission assembly 77 includes a synchronous wheel 771, a driving wheel 772 and a synchronous belt 773. The synchronous wheel 771 is coaxially arranged on the transmission screw 75, the driving wheel 772 is coaxially arranged on the output shaft of the servo motor, and the synchronous belt 773 is wound around the synchronous wheel 771 and the driving wheel 772. It can be understood that the transmission of the synchronous belt 773 has the advantages of high transmission accuracy and not easy to slip. The transmission assembly 77 also includes a tensioning wheel 774 rotatably arranged on the outside of the vacuum box 1, and the synchronous belt 773 is wound around the synchronous wheel 771, the driving wheel 772 and the tensioning wheel 774. Such an arrangement can make the synchronous belt 773 run more smoothly. It should be noted that the tensioning wheel 774 is a prior art, and the specific structure of the tensioning wheel 774 can be selected according to the actual application scenario, and no specific requirements and restrictions are made on this.
[0054] This embodiment further provides a production line, which includes the above-mentioned vacuum glue filling machine and a conveyor line, and the conveyor line is configured to convey the product to the processing station of the vacuum glue filling machine. It can be understood that the production line including the above-mentioned vacuum glue filling machine has low use cost and high production efficiency. It should be noted that the conveyor line can adopt any conveying structure in the prior art, such as a roller conveyor, a chain conveyor, etc.
[0055] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. A vacuum glue filling machine, characterized in that: include: A vacuum box (1), the vacuum box (1) comprising a vacuum chamber (11); A feed door (2) and a discharge door (3), wherein the feed door (2) and the discharge door (3) are respectively arranged on both sides of the vacuum box (1) along the Y direction, so that both sides of the vacuum chamber (11) can be connected to the outer space; A glue dispensing valve (4), the glue dispensing valve (4) being arranged in the vacuum box (1) and located at the upper part of the vacuum chamber (11); A transfer mechanism (5), the transfer mechanism (5) is arranged in the vacuum box (1), and the transfer mechanism (5) is configured to drive the dispensing valve (4) to move in an X direction and a Y direction, wherein the X direction and the Y direction are perpendicular to each other; A carrying platform (6), the carrying platform (6) is arranged in the vacuum box (1) and is located below the dispensing valve (4), and the carrying platform (6) is used to carry the product; A driving mechanism (7), wherein the driving mechanism (7) is arranged outside the vacuum box (1), and the driving mechanism (7) is configured to drive the carrying platform (6) to move along the Z direction, wherein the X direction, the Y direction and the Z direction are all perpendicular to each other.
2. A vacuum glue filling machine according to claim 1, characterized in that: The carrying platform (6) is a conveyor belt, and the conveyor belt can convey products along the X direction.
3. A vacuum glue filling machine according to claim 1, characterized in that: The driving mechanism (7) comprises a guide shaft (71) and a guide sleeve (72); the guide sleeve (72) is arranged on the vacuum box (1) along the Z direction; the guide shaft (71) and the guide sleeve (72) are slidably matched; the upper side of the guide shaft (71) extends into the vacuum chamber (11) and is connected to the supporting platform (6).
4. A vacuum glue filling machine according to claim 3, characterized in that: The driving mechanism (7) further comprises: A connecting plate (73), the connecting plate (73) being connected to the lower side of the guide shaft (71); A screw nut (74), wherein the screw nut (74) is arranged on the connecting plate (73); A transmission screw (75), wherein the transmission screw (75) is threadably matched with the screw nut (74); A driving member (76), wherein the driving member (76) is arranged on the outside of the vacuum box (1), and the driving member (76) is configured to drive the transmission screw (75) to rotate around the Z direction.
5. A vacuum glue filling machine according to claim 4, characterized in that: The driving member (76) is a servo motor.
6. A vacuum glue filling machine according to claim 5, characterized in that: The driving mechanism (7) further comprises a transmission assembly (77), wherein the transmission assembly (77) is arranged between the output shaft of the servo motor and the transmission screw (75) so as to transmit the torque output by the servo motor via the output shaft to the transmission screw (75).
7. A vacuum glue filling machine according to claim 6, characterized in that: The transmission assembly (77) comprises a synchronous wheel (771), a driving wheel (772) and a synchronous belt (773); the synchronous wheel (771) is coaxially arranged on the transmission screw (75); the driving wheel (772) is coaxially arranged on the output shaft of the servo motor; and the synchronous belt (773) is wound around the synchronous wheel (771) and the driving wheel (772).
8. A vacuum glue filling machine according to claim 7, characterized in that: The transmission assembly (77) further comprises a tensioning wheel (774) rotatably arranged on the outside of the vacuum box (1), and the synchronous belt (773) is wound around the synchronous wheel (771), the driving wheel (772) and the tensioning wheel (774).
9. The vacuum glue filling machine according to claim 1, characterized in that: The feed door (2) and the discharge door (3) are both lifting doors.
10. A production line, characterized in that: It comprises a vacuum glue filling machine and a conveyor line as described in any one of claims 1 to 9, wherein the conveyor line is configured to convey the product to a processing station of the vacuum glue filling machine.