Semi-automatic dip dyeing cleaning and blow-drying equipment

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By introducing position adjustment mechanism and air knife assembly into the liquid infusion equipment, the existing equipment cannot meet the diverse liquid infusion needs and the need to be transferred and dried after the liquid infusion, and a more efficient and flexible immersion cleaning and blow drying process is achieved.

CN222535683UActive Publication Date: 2025-02-28OECHSLER PLASTIC PROD TAICANG

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Patent Information

Application Number: CN202323460755.3
Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner
Filing Date: 2023-12-19
Publication Date: 2025-02-28
Estimated Expiration: 2033-12-19

AI Technical Summary

Technical Problem

The existing liquid infusion equipment cannot meet the diverse needs of different products for the depth and location of the liquid infusion. At the same time, the products after the liquid infusion need to be transported to the blow-drying station for processing, resulting in wasted time and increased staff burden.

Method used

A semi-automatic immersion cleaning and blow-drying equipment is designed. The position adjustment mechanism can be used to adjust the position of the immersion cage to meet the immersion needs of different depths and positions. After the immersion liquid, it will be quickly blow-dryed through the air knife assembly to reduce the intermediate transport link.

Benefits of technology

The equipment can more flexibly meet the liquid immersion needs of different products, improve the applicability of the equipment, and save time and human resources by reducing the transfer link and automatic fluid replenishment function, and reduce the site occupied by the equipment.

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Abstract

The utility model discloses a semi-automatic dip dyeing cleaning and blow-drying device which comprises a machine frame, an immersion cage and a position adjusting mechanism, a solution box body is arranged on the lower portion of the machine frame, the immersion cage is arranged above the solution box body, and the position adjusting mechanism is arranged in the machine frame and located above the solution box body. And the immersion cage is connected with the position adjusting mechanism through the clamping tool. According to the semi-automatic dip-dyeing cleaning and blow-drying device, the structure of the device is optimized, the position of the liquid immersion cage can be adjusted through the position adjusting mechanism, liquid immersion of different depths and positions can be met, the applicability of the device is improved, and the device can better meet the production requirement.

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Description

Technical Field

[0001] The utility model belongs to the field of production and manufacturing, and particularly relates to a semi-automatic dip-dye cleaning and drying device. Background Art

[0002] Some products need to be immersed in liquids during processing, and many liquids are harmful to the human body, so they cannot be directly contacted by humans. This requires an immersion device that can not only meet the needs of product immersion but also free up manual labor;

[0003] Although the existing immersion equipment can meet the immersion needs, its immersion height and position are fixed. In the actual production process, the immersion depth and position requirements vary depending on the product. Therefore, the existing immersion equipment has certain limitations in use.

[0004] In addition, the surface of the product after immersion is wet and cannot meet the processing needs of the subsequent stage, which requires the surface to be blown dry. However, the existing equipment mostly has two separate sections for immersion and drying. The product after immersion needs to be transferred to the drying station for blow drying, which takes a lot of time and increases the workload of the staff. Therefore, the existing equipment needs to be improved. Utility Model Content

[0005] Purpose of the utility model: In order to overcome the above-mentioned deficiencies, the purpose of the utility model is to provide a semi-automatic immersion dyeing, cleaning and drying equipment. By optimizing the structure of the equipment, the position of the immersion cage can be adjusted through a position adjustment mechanism, so that it can meet the requirements of immersion at different depths and positions, thereby improving its applicability.

[0006] Technical solution: In order to achieve the above purpose, the utility model provides a semi-automatic dyeing cleaning and drying equipment, including:

[0007] A frame, wherein a solution box is provided at the lower part of the frame;

[0008] An immersion cage, which is arranged above the solution box;

[0009] The position adjustment mechanism is arranged in the frame and above the solution box, and the immersion cage is connected to the position adjustment mechanism through a clamping fixture. The semi-automatic immersion dyeing cleaning and drying equipment described in the utility model can adjust the position of the immersion cage through the position adjustment mechanism by optimizing the structure of the equipment, so that it can meet the immersion of different depths and positions, improve its applicability, and better meet the needs of production.

[0010] The inner wall of the frame is located above the solution box and is provided with a lower mounting baffle, a through hole is provided in the middle of the lower mounting baffle, and an upper mounting baffle is provided on the upper part of the frame, and the position adjustment mechanism is connected to the lower mounting baffle and the upper mounting baffle.

[0011] Furthermore, the position adjustment mechanism includes two sets of lifting drive mechanisms and a lifting plate, wherein the lifting drive mechanisms are relatively arranged on the device, the two ends of the lifting plate are connected to the corresponding lifting drive mechanisms, and the immersion cage is connected to the lifting plate.

[0012] Furthermore, the lifting drive mechanism includes a ball screw, a group of linear guides, and a lifting drive motor. The upper and lower ends of the ball screw are respectively connected to the bearing seats on the upper mounting partition and the lower mounting partition, and a driven wheel is provided above the upper mounting partition. The linear guide is provided on both sides of the ball screw, and its upper and lower ends are respectively connected to the bearing seats on the upper mounting partition and the lower mounting partition. The lifting drive motor is fixed to the upper mounting partition through a motor fixing seat, and a driving wheel is provided on the lifting drive motor. The driving wheel is connected to the synchronous pulley through a synchronous belt, and the lifting plate is connected to the ball screw and the linear guide at the same time through a sliding seat.

[0013] In addition, a group of guide columns are included, the upper and lower ends of which are respectively connected to the bearing seats on the upper mounting partition and the lower mounting partition, and the lifting plate is connected to the guide columns through a shaft sleeve. The setting of the guide columns makes the lifting and lowering of the immersion cage more stable.

[0014] The utility model also includes a set of air knife components, which are arranged at the draining station, installed on the lower mounting partition, and arranged on both sides of the immersion cage. The arrangement of the air knife components can drain the products after immersion quickly, eliminating the intermediate transfer link, saving time, reducing the workload of the staff, and also reducing the space occupied by the equipment.

[0015] Furthermore, a horizontal driving cylinder is provided below the lifting plate, and an output end of the horizontal driving cylinder is connected to a clamping tool.

[0016] Furthermore, a driving cylinder for driving the door panel to open and close is provided in the frame at the drain station. The driving cylinder is fixedly connected to the lower mounting partition through a cylinder, and its output end is connected to the door panel of the drain station.

[0017] Furthermore, the frame is provided with a vent, which is connected to a ventilation system to discharge the volatile liquid.

[0018] Preferably, a liquid level gauge is provided in the solution tank. When the liquid in the solution tank is lower than the limit level, the liquid will be automatically replenished, further reducing the risk of direct contact of workers with chemical liquids or liquids that are harmful to the human body.

[0019] It can be seen from the above technical solution that the utility model has the following beneficial effects:

[0020] 1. The semi-automatic dyeing, cleaning and drying equipment described in the utility model can adjust the position of the immersion cage through the position adjustment mechanism by optimizing the structure of the equipment, so that it can meet the immersion of different depths and positions, improve its applicability, and better meet the needs of production.

[0021] 2. The setting of the air knife component can quickly drain the product after immersion, eliminating the intermediate transfer link, saving time, reducing the workload of staff, and also reducing the space occupied by the equipment.

[0022] 3. A liquid level gauge is provided in the solution tank. When the liquid in the solution tank is lower than the limit, the liquid will be automatically replenished, further reducing the risk of direct contact of workers with chemical liquids or liquids that are harmful to the human body. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a structural schematic diagram of the semi-automatic dyeing, cleaning and drying equipment described in the utility model;

[0024] Figure 2 This is a schematic diagram of the internal structure of the utility model with part of the door panel removed;

[0025] Figure 3 This is an internal schematic diagram of the utility model without the side panels;

[0026] Figure 4 It is a partial schematic diagram of the installation of the immersion cage in the utility model;

[0027] Figure 5 It is a partial schematic diagram of the installation of the storage rack and the immersion cage in the utility model. DETAILED DESCRIPTION

[0028] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. Example

[0029] like Figures 1 to 4 The semi-automatic immersion dyeing cleaning and drying equipment shown in the figure includes: a frame 1, an immersion cage 3, a position adjustment mechanism 4 and a clamping tool 5, wherein a solution box 2 is provided at the lower part of the frame 1; the immersion cage 3 is arranged above the solution box 2; the position adjustment mechanism 4 is arranged in the frame 1 and is arranged above the solution box 2, and the immersion cage 3 is connected to the position adjustment mechanism 4 through the clamping tool 5.

[0030] like Figure 2 , 3The inner wall of the frame 1 shown is located above the solution box 2 and is provided with a lower mounting baffle 6, a middle portion of the lower mounting baffle 6 is provided with a perforation, and an upper mounting baffle 7 is provided on the upper portion of the frame 1, and the position adjustment mechanism 4 is connected to the lower mounting baffle 6 and the upper mounting baffle 7.

[0031] like Figure 2 , 3 The position adjustment mechanism 4 shown includes two sets of lifting drive mechanisms 41 and a lifting plate 42 , wherein the lifting drive mechanisms 41 are relatively arranged on the device, both ends of the lifting plate 42 are connected to the corresponding lifting drive mechanisms 41 , and the immersion cage 3 is connected to the lifting plate 42 .

[0032] like Figure 3 The lifting drive mechanism 41 shown includes a ball screw 411, a group of linear guides 412, and a lifting drive motor 413. The upper and lower ends of the ball screw 411 are respectively connected to the bearing seats on the upper mounting partition 7 and the lower mounting partition 6, and a driven wheel 415 is provided above the upper mounting partition 7. The linear guide 412 is provided on both sides of the ball screw 411, and its upper and lower ends are respectively connected to the bearing seats on the upper mounting partition 7 and the lower mounting partition 6. The lifting drive motor 413 is fixed to the upper mounting partition 7 through a motor fixing seat, and a driving wheel is provided on the lifting drive motor 413. The driving wheel is connected to the synchronous pulley through a synchronous belt, and the lifting plate 42 is connected to the ball screw 411 and the linear guide 412 at the same time through a sliding seat.

[0033] like Figure 3 The figure also includes a group of guide columns 8, the upper and lower ends of the guide columns 8 are respectively connected to the bearing seats on the upper mounting partition 7 and the lower mounting partition 6, and the lifting plate 42 is connected to the guide columns 8 through a shaft sleeve.

[0034] like Figure 2 , 4 The figure also includes a group of wind knife components 9, which are arranged at the draining station, installed on the lower mounting partition 6, and arranged on both sides of the immersion cage 3.

[0035] like Figure 2 A horizontal drive cylinder 10 is provided below the lifting plate 42 , and an output end of the horizontal drive cylinder 10 is connected to the clamping fixture 5 .

[0036] A driving cylinder 11 for driving the door panel to open and close is provided in the frame 1 at the draining station. The driving cylinder 11 is fixedly connected to the lower mounting partition 6 through a cylinder, and its output end is connected to the door panel of the draining station.

[0037] The frame is provided with ventilation openings, which are connected to the ventilation system.

[0038] A liquid level meter is arranged in the solution box 2 .

[0039] Example 2

[0040] like Figures 1 to 5 The semi-automatic immersion dyeing cleaning and drying equipment shown in the figure includes: a frame 1, an immersion cage 3, a position adjustment mechanism 4 and a clamping tool 5, wherein a solution box 2 is provided at the lower part of the frame 1; the immersion cage 3 is arranged above the solution box 2; the position adjustment mechanism 4 is arranged in the frame 1 and is arranged above the solution box 2, and the immersion cage 3 is connected to the position adjustment mechanism 4 through the clamping tool 5; and also includes a storage rack 12, and pressure blocks 121 are provided on both sides of the storage rack 12, and the pressure blocks 121 are clamped on both sides of the immersion cage 3.

[0041] like Figure 2 , 3 The inner wall of the frame 1 shown is located above the solution box 2 and is provided with a lower mounting baffle 6, a middle portion of the lower mounting baffle 6 is provided with a perforation, and an upper mounting baffle 7 is provided on the upper portion of the frame 1, and the position adjustment mechanism 4 is connected to the lower mounting baffle 6 and the upper mounting baffle 7.

[0042] like Figure 2 , 3 The position adjustment mechanism 4 shown includes two sets of lifting drive mechanisms 41 and a lifting plate 42, wherein the lifting drive mechanisms 41 are arranged on the device in a relative manner, the two ends of the lifting plate 42 are connected to the corresponding lifting drive mechanisms 41, and the immersion cage 3 is connected to the lifting plate 42. Handles 31 are provided on both sides of the immersion cage 3.

[0043] like Figure 3 The lifting drive mechanism 41 shown includes a ball screw 411, a group of linear guides 412, and a lifting drive motor 413. The upper and lower ends of the ball screw 411 are respectively connected to the bearing seats on the upper mounting partition 7 and the lower mounting partition 6, and a driven wheel 415 is provided above the upper mounting partition 7. The linear guide 412 is provided on both sides of the ball screw 411, and its upper and lower ends are respectively connected to the bearing seats on the upper mounting partition 7 and the lower mounting partition 6. The lifting drive motor 413 is fixed to the upper mounting partition 7 through a motor fixing seat, and a driving wheel is provided on the lifting drive motor 413. The driving wheel is connected to the synchronous pulley through a synchronous belt, and the lifting plate 42 is connected to the ball screw 411 and the linear guide 412 at the same time through a sliding seat.

[0044] like Figure 3 The figure also includes a group of guide columns 8, the upper and lower ends of the guide columns 8 are respectively connected to the bearing seats on the upper mounting partition 7 and the lower mounting partition 6, and the lifting plate 42 is connected to the guide columns 8 through a shaft sleeve.

[0045] like Figure 2 , 4The device also includes a set of air knife components 9, which are arranged at the draining station, mounted on the lower mounting partition 6, and arranged on both sides of the immersion cage 3. The arrangement of the air knife components can drain the product after immersion quickly, eliminating the intermediate transfer link, saving time, reducing the workload of the staff, and also reducing the space occupied by the equipment. It should be noted that other air drying devices can also be used to air dry the surface of the product.

[0046] like Figure 2 A horizontal drive cylinder 10 is provided below the lifting plate 42, and the output end of the horizontal drive cylinder 10 is connected to the clamping fixture 5. The clamping fixture 5 is provided with positioning buckles 51 on both sides, and the positioning buckles 51 match the positioning holes on both sides of the immersion cage 3.

[0047] A driving cylinder 11 for driving the door panel to open and close is provided in the frame 1 at the draining station. The driving cylinder 11 is fixedly connected to the lower mounting partition 6 through a cylinder, and its output end is connected to the door panel of the draining station.

[0048] The frame is provided with ventilation openings, which are connected to the ventilation system.

[0049] A liquid level gauge is arranged in the solution tank 2. When the liquid in the solution tank is lower than the limit level, the liquid will be automatically replenished, further reducing the harm of direct contact of the staff with chemical liquid or liquid harmful to the human body.

[0050] It should be noted that this equipment has three functional positions. Functional position one is the upper and lower product position, functional position two is the immersion position, and functional position three is the draining position. The entire equipment can be controlled through the touch screen, and each process can be time-controlled, speed-controlled, and travel-position-controlled.

[0051] The working principle of a semi-automatic dyeing, cleaning and drying device described in this embodiment is as follows: the staff puts the product to be dipped into the storage rack 12, the storage rack 12 is clamped on both sides of the dipping cage 3 by the pressing block 121, and then the dipping cage 3 is clamped by the clamping tool 5;

[0052] According to the immersion requirements of the product, the lifting plate 42 is driven to move up and down by the lifting drive mechanism 41 in the position adjustment mechanism 4. During the up and down movement of the lifting plate 42, the horizontal driving cylinder 10 and the immersion cage 3 are driven to move together. The horizontal position of the immersion cage 3 can also be adjusted by the horizontal driving cylinder 10. The immersion cage 3 is placed in the solution box 2. After adjusting to a suitable position, the product is immersed in the solution.

[0053] The immersed product moves upward from the solution box 2 by driving the immersion cage 3 through the position adjustment mechanism 4. When it moves to the draining position, the wind knife assembly 9 drains and blows the immersed product dry.

[0054] During the whole working process, the vents on the equipment are connected to the ventilation system to discharge the volatile liquid. When the liquid level meter detects that the liquid in the solution tank of the solution box 2 is lower than the limit, the control valve will be opened for automatic liquid replenishment.

[0055] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements without departing from the principle of the present invention, and these improvements should also be regarded as within the protection scope of the present invention.

Claims

1. A semi-automatic dyeing cleaning and drying equipment, characterized in that: include: A frame (1), wherein a solution box (2) is provided at the lower part of the frame (1); An immersion cage (3), wherein the immersion cage (3) is arranged above the solution box (2); A position adjustment mechanism (4), the position adjustment mechanism (4) being arranged in the frame (1) and arranged above the solution box (2), the immersion cage (3) being connected to the position adjustment mechanism (4) via a clamping fixture (5); a lower mounting baffle (6) being arranged on the inner wall of the frame (1) above the solution box (2), a through hole being arranged in the middle of the lower mounting baffle (6), and an upper mounting baffle (7) being arranged on the upper part of the frame (1), the position adjustment mechanism (4) being connected to the lower mounting baffle (6) and the upper mounting baffle (7); It also comprises a group of wind knife assemblies (9), wherein the wind knife assemblies (9) are arranged at the draining station, mounted on the lower mounting partition (6), and arranged on both sides of the immersion cage (3).

2. The semi-automatic dyeing cleaning and drying equipment according to claim 1 is characterized in that: The position adjustment mechanism (4) comprises two sets of lifting drive mechanisms (41) and a lifting plate (42), wherein the lifting drive mechanisms (41) are arranged on the device in a relative manner, two ends of the lifting plate (42) are connected to the corresponding lifting drive mechanisms (41), and the immersion cage (3) is connected to the lifting plate (42).

3. The semi-automatic dyeing cleaning and drying equipment according to claim 2 is characterized in that: The lifting drive mechanism (41) comprises a ball screw (411), a group of linear guide rails (412), and a lifting drive motor (413). The upper and lower ends of the ball screw (411) are respectively connected to the bearing seats on the upper mounting baffle (7) and the lower mounting baffle (6), and a driven wheel (415) is provided above the upper mounting baffle (7). The linear guide rail (412) is provided on both sides of the ball screw (411), and the upper and lower ends thereof are respectively connected to the bearing seats on the upper mounting baffle (7) and the lower mounting baffle (6). The lifting drive motor (413) is fixed to the upper mounting baffle (7) via a motor fixing seat, and a driving wheel is provided on the lifting drive motor (413). The driving wheel is connected to the synchronous pulley through a synchronous belt. The lifting plate (42) is simultaneously connected to the ball screw (411) and the linear guide rail (412) via a sliding seat.

4. The semi-automatic dyeing cleaning and drying equipment according to claim 2 is characterized in that: It also includes a group of guide columns (8), wherein the upper and lower ends of the guide columns (8) are respectively connected to the bearing seats on the upper mounting baffle (7) and the lower mounting baffle (6), and the lifting plate (42) is connected to the guide columns (8) via a shaft sleeve.

5. The semi-automatic dyeing cleaning and drying equipment according to claim 2 is characterized in that: A horizontal drive cylinder (10) is provided below the lifting plate (42), and an output end of the horizontal drive cylinder (10) is connected to a clamping tool (5).

6. The semi-automatic dyeing cleaning and drying equipment according to claim 1 is characterized in that: A driving cylinder (11) for driving the door panel to open and close is provided in the frame (1) at the drain station. The driving cylinder (11) is fixedly connected to the lower mounting partition (6) via an air cylinder, and its output end is connected to the door panel of the drain station.

7. The semi-automatic dyeing cleaning and drying equipment according to claim 2 is characterized in that: The frame is provided with ventilation openings, which are connected to the ventilation system.

8. The semi-automatic dyeing cleaning and drying equipment according to claim 2 is characterized in that: A liquid level meter is provided in the solution box (2).