Stamping ejection mechanism for automobile metal parts
By designing components such as trapezoidal blocks, roller sets, return springs and lifting springs in the stamping and ejection mechanism of automobile metal parts, the smooth ejection of parts is achieved, and the problems of excessive ejection speed and uneven force distribution in the prior art are solved, and the ejection quality and accuracy are improved.
Patent Information
- Application Number
- CN202421225680.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During use, the existing stamping and ejection mechanism of automobile metal parts can easily lead to deformation or damage of the parts due to the fast ejection speed and uneven force distribution.
A stamping ejection mechanism including a lower die mechanism and an upper die mechanism is designed. By using components such as trapezoidal blocks, roller sets, return springs and lifting springs in the lower die mechanism, the smooth ejection of the parts is achieved, and by adjusting the length of the ejection screw, it can adapt to parts of different shapes and sizes.
It effectively avoids deformation or damage caused by excessive speed or uneven force when ejecting parts, improves the ejection quality and accuracy, and ensures uniform stress during ejection.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ejection mechanisms, in particular to a stamping ejection mechanism for automobile metal parts. Background Art
[0002] The stamping ejector mechanism for automotive metal parts is a device specifically used to eject or remove formed metal parts from the die during the stamping process. Stamping is a processing technology that applies pressure to metal sheets through a die to cause them to undergo plastic deformation, thereby obtaining parts of the desired shape and size. During the stamping process, the metal sheet is placed between the dies, and then pressure is applied by a press to make it fit with the die and form the desired shape. When the stamping is completed, the formed parts need to be removed from the die, and this is when an ejector mechanism is needed.
[0003] Existing stamping ejection mechanisms for automotive metal parts usually use cylinders, hydraulic cylinders, etc. to directly drive the ejection. However, this method causes the ejection speed to be too fast, which may cause excessive impact force and deform or damage the parts. Especially for automotive metal parts, since most of them have irregular shapes, uneven distribution of ejection force can also easily cause deformation. Utility Model Content
[0004] The utility model aims to solve the problem that when the above-mentioned equipment is in use, the automobile metal parts stamping ejection mechanism usually adopts a cylinder, a hydraulic cylinder or the like to directly drive the ejection, and the ejection force distribution of the irregular automobile metal parts is uneven, resulting in deformation or damage of the automobile metal parts, thereby proposing a automobile metal parts stamping ejection mechanism.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a stamping and ejecting mechanism for automobile metal parts, comprising a lower die mechanism, the top of which is fixedly connected to an upper die mechanism;
[0006] The lower mold mechanism includes a bottom plate, a first slide rail is fixedly installed on the top of the bottom plate, and the outer wall sliding sleeve of the first slide rail is provided with two sliding blocks, a trapezoidal block is fixedly connected between the tops of the two sliding blocks, an ejection cylinder is fixedly connected to one side of the outer wall of the trapezoidal block, and a roller group is movably contacted with the top of the trapezoidal block, four limit rods are fixedly installed on the top of the bottom plate, the outer walls of the four limit rods are movably sleeved with return springs, a lifting plate is movably sleeved between the outer walls of the four limit rods, and the top of the roller group is fixedly connected to the bottom of the lifting plate, and multiple groups of fixed rods are fixedly connected to the top of the lifting plate, and the tops of the multiple groups of fixed rods are fixedly connected with lifting springs, the inner walls of the multiple groups of fixed rods are threadedly connected with ejection screws, and the tops of the multiple groups of ejection screws are provided with rotation grooves.
[0007] Preferably, a lower mold is fixedly connected between the tops of the four limit rods, a molding groove is provided on the top of the lower mold, a plurality of ejection grooves are provided on the bottom of the inner wall of the molding groove, and two guide columns are fixedly installed on the top of the lower mold.
[0008] Preferably, the upper die mechanism comprises a fixing frame, and a punching cylinder is fixedly mounted on the bottom of the fixing frame.
[0009] Preferably, the telescopic end of the punching cylinder is fixedly connected to an upper die, and a punching head is fixedly installed at the bottom of the upper die.
[0010] Preferably, two guide rods are fixedly mounted on the bottom of the upper mold.
[0011] Preferably, two second slide rails are fixedly mounted on the inner surface wall of the fixing frame.
[0012] Preferably, the top of the base plate is fixedly connected to the bottom of the fixing frame.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] In the utility model, the smooth ejection of the formed parts can be achieved through the interaction of the components of the lower mold mechanism, thereby effectively avoiding damage or deformation of the parts due to improper ejection during ejection, and the return spring and the lifting spring reduce the impact force during ejection, preventing the parts from being deformed due to instantaneous impact, and the operator can flexibly adjust the extension length of the ejection screw, so that the ejection mechanism can adapt to parts of different shapes and sizes, ensuring that the parts are evenly stressed during the ejection process, and further improving the ejection quality.
[0015] In the utility model, the stamping process is accurately guided and positioned by the cooperation between the upper die mechanism and the lower die mechanism, thereby improving the stamping accuracy and stability and ensuring the forming quality of metal parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model provides a main structural stereogram of a stamping and ejection mechanism for automobile metal parts;
[0017] Figure 2 The utility model provides a stereoscopic diagram of a lower die mechanism in a stamping and ejection mechanism for automobile metal parts;
[0018] Figure 3 The utility model provides a three-dimensional exploded view of the structure of the lower die mechanism in the stamping and ejection mechanism of automobile metal parts;
[0019] Figure 4The utility model provides a stereoscopic diagram of an upper die mechanism in a stamping and ejection mechanism for automobile metal parts.
[0020] Legend:
[0021] 1. Lower mold mechanism; 101. Bottom plate; 102. First slide rail; 103. Sliding block; 104. Trapezoidal block; 105. Ejection cylinder; 106. Roller group; 107. Limit rod; 108. Return spring; 109. Lifting plate; 110. Fixed rod; 111. Lifting spring; 112. Ejection screw; 113. Rotating groove; 114. Lower mold; 115. Forming groove; 116. Ejection groove; 117. Guide column;
[0022] 2. Upper die mechanism; 201. Fixed frame; 202. Punching cylinder; 203. Upper die; 204. Punching head; 205. Guide rod; 206. Second slide rail. DETAILED DESCRIPTION
[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0025] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a stamping and ejecting mechanism for automobile metal parts, comprising a lower die mechanism 1, the top of which is fixedly connected to an upper die mechanism 2;
[0026] The lower mold mechanism 1 includes a bottom plate 101, a first slide rail 102 is fixedly installed on the top of the bottom plate 101, and two sliders 103 are slidably sleeved on the outer wall of the first slide rail 102, a trapezoidal block 104 is fixedly connected between the tops of the two sliders 103, a push-out cylinder 105 is fixedly connected to one side of the outer wall of the trapezoidal block 104, and a roller group 106 is movably contacted on the top of the trapezoidal block 104, four limit rods 107 are fixedly installed on the top of the bottom plate 101, and the outer walls of the four limit rods 107 are movably sleeved with reset springs 108, and a lifting plate 109 is movably sleeved between the outer walls of the four limit rods 107, and the roller group 1 The top of 06 is fixedly connected to the bottom of the lifting plate 109, the top of the lifting plate 109 is fixedly connected with multiple groups of fixed rods 110, the tops of the multiple groups of fixed rods 110 are fixedly connected with lifting springs 111, the inner walls of the multiple groups of fixed rods 110 are threadedly connected with ejection screws 112, the tops of the multiple groups of ejection screws 112 are provided with rotating grooves 113, the tops of the four limiting rods 107 are fixedly connected with a lower mold 114, the top of the lower mold 114 is provided with a molding groove 115, the bottom of the inner wall of the molding groove 115 is provided with multiple groups of ejection grooves 116, and the top of the lower mold 114 is fixedly installed with two guide columns 117.
[0027] The effect achieved by the entire embodiment 1 is that after the parts are stamped and formed inside the forming groove 115, the staff will start the ejection cylinder 105 through the control system, and the telescopic end of the ejection cylinder 105 will push the trapezoidal block 104 to move to the left. The inclined design of the trapezoidal block 104 enables its top roller group 106 to rise smoothly along the inclined surface, thereby driving the lifting plate 109 to move upward, and the lifting plate 109 drives the multiple groups of ejection screws 112 on its top to rise synchronously, thereby smoothly realizing the ejection operation of the formed parts. The inclined structure of the trapezoidal block 104 makes the rising action of the lifting plate 109 relatively smooth, thereby effectively preventing the deformation or damage of the parts caused by the excessively fast ejection speed. At the same time, the outer walls of the four limit rods 107 are movably sleeved with return springs 108, and the tops of the multiple groups of fixing rods 110 are fixedly connected with ejection screws 112. The lifting spring 111, four return springs 108 and multiple groups of lifting springs 111 significantly reduce the impact force during ejection, further protecting the parts from deformation caused by instantaneous impact. When it is necessary to process irregularly shaped automotive metal parts, a flat-blade screwdriver can be easily inserted into the rotating groove 113 at the top of the ejection screw 112 according to the specific shape of the part in the forming groove 115, so as to flexibly rotate the ejection screw 112. Since the outer walls of the multiple groups of ejection screws 112 are all threadedly connected with the fixing rod 110, the ejection screw 112 can be rotated to accurately adjust its extension length, so that the multiple groups of ejection screws 112 can correspond to different parts of the parts respectively, ensuring that the ejection process is more in line with the actual shape of the parts, making the ejection force evenly distributed, thereby effectively avoiding deformation and significantly improving the ejection accuracy and part quality.
[0028] Embodiment 2, as Figure 2-Figure 4 As shown, the upper mold mechanism 2 includes a fixed frame 201, a punching cylinder 202 is fixedly installed on the bottom of the fixed frame 201, the telescopic end of the punching cylinder 202 is fixedly connected to the upper mold 203, a punching head 204 is fixedly installed on the bottom of the upper mold 203, two guide rods 205 are fixedly installed on the bottom of the upper mold 203, two second slide rails 206 are fixedly installed on the inner surface wall of the fixed frame 201, and the top of the base plate 101 is fixedly connected to the bottom of the fixed frame 201.
[0029] The effect achieved by the entire embodiment 2 is that when metal parts need to be stamped, the staff starts the stamping cylinder 202 through the control system. The telescopic end of the stamping cylinder 202 drives the upper die 203 to move downward smoothly and accurately, and the upper die 203 further drives the punch head 204 to move downward, thereby realizing the stamping forming of the metal sheet. Two second slide rails 206 are fixedly installed through the inner surface wall of the fixed frame 201, and the outer surface wall of the two second slide rails 206 is movably sleeved with the upper die 203, so that the upper die 203 can slide smoothly along the two second slide rails 206 during the stamping process, reducing the possibility of deviation and vibration, thereby ensuring the accuracy of stamping and the quality of parts, and two guide columns 117 are fixedly installed on the top of the lower die 114, and two guide rods 205 are fixedly installed on the top of the upper die 203. The two guide columns 117 and the two guide rods 205 play a role of guiding and positioning, further enhancing the stability and accuracy of the stamping process.
[0030] Working principle: When stamping of automotive metal parts is required, the staff will first flexibly adjust the position of the ejector screw 112 according to the specific shape of the parts in the forming groove 115, and easily insert the rotating groove 113 at the top of the ejector screw 112 through a flat screwdriver. The staff can easily rotate the ejector screw 112 to adjust its extension length. At this time, multiple groups of ejector screws 112 can correspond to different parts of the parts, ensuring that the ejection process is more in line with the actual shape of the parts, thereby effectively avoiding deformation. When stamping of metal parts is required, the control system starts the stamping cylinder 202, and then the stamping cylinder The telescopic end of 202 starts to work, steadily and powerfully pushing the upper die 203 downward. In the process of the upper die 203 moving downward, it further drives the punch head 204 to accurately align downward with the metal sheet, thereby realizing the stamping operation of the metal sheet, and the two guide rods 205 and the two guide columns 117 are closely matched to play a precise guiding and positioning role, effectively preventing the dislocation and deviation of the die during the stamping process. When the parts are stamped and formed inside the forming groove 115, the staff starts the ejection cylinder 105 through the control system, and the telescopic end of the ejection cylinder 105 quickly and steadily pushes the trapezoidal block 10 4 moves to the left, the trapezoidal block 104 drives the inner roller of the roller group 106 to roll upward along its inclined surface, thereby driving the lifting plate 109 to rise steadily. In this process, the lifting plate 109 carries multiple groups of ejection screws 112 to rise synchronously, and accurately and powerfully ejects the molded parts. The inclined surface of the trapezoidal block 104 effectively controls the rising speed of the lifting plate 109, realizing slow and stable ejection, thereby avoiding deformation or damage of parts caused by excessive speed. In the ejection process, as the lifting plate 109 gradually rises, it will gradually squeeze the four return springs 108, and at the same time, the multiple groups of fixing rods 110 will also be correspondingly The four return springs 108 and the multiple groups of lift springs 111 can effectively absorb and disperse the impact force and play a buffering role, thereby preventing the parts from being damaged or deformed due to the instantaneous impact. Once the parts are successfully ejected from the forming groove 115, the telescopic end of the ejection cylinder 105 will begin to contract. At this time, the four return springs 108 and the multiple groups of lift springs 111 will use their elastic potential energy to quickly reset. This reset process not only enables the lifting plate 109 to quickly return to the initial position to prepare for the next ejection operation, but also ensures the stability and reliability of the entire ejection mechanism.
[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A stamping ejection mechanism for automobile metal parts, comprising a lower die mechanism (1), characterized in that: The top of the lower mold mechanism (1) is fixedly connected to an upper mold mechanism (2); The lower mold mechanism (1) comprises a bottom plate (101), a first slide rail (102) is fixedly mounted on the top of the bottom plate (101), two sliders (103) are slidably sleeved on the outer wall of the first slide rail (102), a trapezoidal block (104) is fixedly connected between the tops of the two sliders (103), an ejection cylinder (105) is fixedly connected to one side of the outer wall of the trapezoidal block (104), a roller group (106) is movably contacted on the top of the trapezoidal block (104), and four limit rods (107) are fixedly mounted on the top of the bottom plate (101), and the four limit rods (107) ) are movably sleeved with a return spring (108), a lifting plate (109) is movably sleeved between the outer walls of the four limit rods (107), and the top of the roller group (106) is fixedly connected to the bottom of the lifting plate (109), the top of the lifting plate (109) is fixedly connected to multiple groups of fixed rods (110), the tops of the multiple groups of fixed rods (110) are fixedly connected to lifting springs (111), the inner walls of the multiple groups of fixed rods (110) are threadedly connected to ejection screws (112), and the tops of the multiple groups of ejection screws (112) are provided with rotation grooves (113).
2. The stamping and ejection mechanism for automotive metal parts according to claim 1, characterized in that: A lower mold (114) is fixedly connected between the tops of the four limit rods (107), a molding groove (115) is provided on the top of the lower mold (114), a plurality of ejection grooves (116) are provided at the bottom of the inner wall of the molding groove (115), and two guide columns (117) are fixedly installed on the top of the lower mold (114).
3. The stamping and ejection mechanism for automobile metal parts according to claim 2, characterized in that: The upper die mechanism (2) comprises a fixing frame (201), and a punching cylinder (202) is fixedly mounted on the bottom of the fixing frame (201).
4. The stamping and ejection mechanism for automobile metal parts according to claim 3, characterized in that: The telescopic end of the punching cylinder (202) is fixedly connected to an upper die (203), and a punching head (204) is fixedly mounted on the bottom of the upper die (203).
5. The stamping and ejection mechanism for automobile metal parts according to claim 4, characterized in that: Two guide rods (205) are fixedly mounted on the bottom of the upper mold (203).
6. The stamping and ejection mechanism for automobile metal parts according to claim 5, characterized in that: Two second slide rails (206) are fixedly mounted on the inner surface wall of the fixing frame (201).
7. The stamping and ejection mechanism for automobile metal parts according to claim 6, characterized in that: The top of the bottom plate (101) is fixedly connected to the bottom of the fixing frame (201).
Citation Information
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