Stamping and shaping die for left half part of lower thrust rod bracket plate
By designing a stamping mold for the left half of the lower thrust rod bracket plate, the existing mold structure is solved, the problems of complexity, high cost and low yield rate are achieved, and an efficient and simple plastic shaping process is achieved, and the product quality is improved.
Patent Information
- Application Number
- CN202421345513.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing lower thrust rod support plate stamping mold has complex structure, high cost, low yield, and cumbersome plastic steps, which affects product quality.
A stamping shaping mold on the left half of the lower thrust rod support plate is designed, including an upper mold assembly and a lower mold assembly. The lower mold assembly is used to define the shaping area. Through the mold clamping operation between the upper mold assembly and the lower mold assembly, the coarse material on the left half of the lower thrust rod support plate is shaped at one time.
Efficient shaping of the left half of the lower thrust rod bracket plate is achieved, simplifying the mold structure, reducing costs, improving yield and part quality, and reducing shaping steps.
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Abstract
Description
Technical Field
[0001] The utility model relates to a stamping and shaping die, in particular to a stamping and shaping die for the left half of a lower thrust rod bracket plate, and belongs to the field of automobile accessory die design. Background Art
[0002] There are many kinds of auto parts. With the improvement of people's living standards, people's consumption of cars is increasing, and the market of auto parts is getting bigger and bigger. In recent years, auto parts manufacturers are also developing rapidly. Thrust rods are commonly used in the automotive industry, and the requirements for thrust rods in auto parts are very high. The thrust rod bracket plate is an auxiliary component of the thrust rod, which plays an important role in the operation and work of the car. The left / right bracket plate of the lower thrust rod of the car is one of the indispensable parts of the car.
[0003] As the automobile industry becomes more and more sophisticated, the requirements for automobile accessories are also getting higher and higher. This requirement is not only reflected in the quality of the accessories, but also in the control of the accessory manufacturing process. In the prior art, stamping dies are usually used to process and produce the left / right bracket plates (inner or outer plates of the bracket) of the automobile lower thrust rod. Generally, the stamping die includes an upper die and a lower die. When in use, the material is placed on the lower die, and the upper die is controlled to stamp downward to separate or plastically deform the material, thereby obtaining the required parts. The lower thrust rod bracket plate is a special-shaped part composed of multiple curved surfaces (and includes left and right parts), which includes a central plate body and a bent wall on the plate body. The central plate body is provided with a matching hole groove, such as Figure 1 The structure of the lower thrust rod bracket plate is relatively complex, and multiple stamping dies are required for multiple stamping processes, including primary forming (stamping the central plate), secondary forming (bending the wall, etc.), separation (separation of the left and right parts and punching, etc.) and shaping, among which stamping and shaping play an important role in the entire product production process.
[0004] During the production process of the lower thrust rod bracket plate, the raw material plate is prone to plane bending or edge warping after a series of processing operations such as folding, punching and separation, which affects the product quality and is not convenient for later assembly and use. In order to ensure the quality of the product, a stamping shaping mold is usually used for shaping. The existing stamping shaping molds for the lower thrust rod bracket plate have complex structures and high costs. When used, the yield rate is low and the part quality is not high. Some of them also require multiple shaping, which leads to cumbersome shaping steps, an increase in mold parts, and further increases in mold costs.
[0005] It should be noted that the above content is within the technical knowledge scope of the inventor and does not necessarily constitute prior art. Summary of the invention
[0006] In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a stamping and shaping die for the left half of a lower thrust rod bracket plate.
[0007] The technical solution adopted by the utility model is: designing a stamping and shaping die for the left half of the lower thrust rod bracket plate, comprising an upper die assembly and a lower die assembly, wherein the lower die assembly is used to define a shaping area according to the structural requirements of the left half of the lower thrust rod bracket plate, and the rough material of the left half of the lower thrust rod bracket plate after stamping and separation is placed on the lower die assembly and positioned, and when the upper die assembly is aligned and closed with the lower die assembly, the upper die assembly shapes the rough material of the left half of the lower thrust rod bracket plate in the shaping area.
[0008] Furthermore, the shaping area includes a first plane area, a second plane area, a first curved surface area, a second curved surface area, a convex area and a folded edge area. The first plane area is arranged on the rear side of the first curved surface area, and the second curved surface area and the second plane area are arranged on the front side. The folded edge area extends upward along the sides of the first plane area, the first curved surface area and the second curved surface area, and the convex area bulges upward from the second curved surface area.
[0009] Furthermore, the lower mold assembly includes a mold frame and a mold core arranged in the middle of the mold frame, the mold core includes a fixed mold and a movable mold, the movable mold can move up and down relative to the fixed mold, and the shaping area is arranged on the mold core.
[0010] Furthermore, the lower mold assembly also includes a lower mold base, a lower pad, a lower pad plate, a nitrogen spring and a guide pin. The lower pad plate and the lower pad block are respectively arranged on the upper and lower sides of the lower mold base. The mold frame is installed on the lower pad plate. A plurality of nitrogen springs are installed on the lower pad block. The upper end of the nitrogen spring passes through the lower mold base and the lower pad plate and abuts against the lower surface of the movable mold. A plurality of guide pins are installed on the lower surface of the movable mold. The lower mold base, the lower pad and the lower pad plate are provided with pin holes corresponding to the guide pins.
[0011] Furthermore, a bottom plate is arranged inside the mold frame, a mold hole is opened on the bottom plate to allow the movable mold to shuttle, the fixed mold is installed on the bottom plate, and the movable mold is installed in the mold hole and abuts against the lower pad.
[0012] Furthermore, the upper mold assembly includes an upper mold base, an upper mold section and an upper stripping assembly. The upper mold section and the upper stripping assembly are installed on the upper mold base, and the upper stripping assembly passes through the upper mold section. The upper stripping assembly includes a rectangular coil spring and a stripping pin connected to the lower end of the rectangular coil spring.
[0013] Furthermore, it also includes a guide plate. The side walls of the upper mold section and the movable mold are respectively provided with a guide plate, and the inner wall of the mold frame is also provided with a guide groove at a position corresponding to the guide plate.
[0014] Furthermore, it also includes positioning pins. Two positioning pins are arranged on the lower mold assembly, and positioning holes cooperating with the positioning pins are arranged on the upper mold assembly.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The utility model can perform stamping and shaping on the left half of the lower thrust rod bracket plate after a series of stamping operations such as folding, punching and separation. The structure of the entire stamping and shaping mold is relatively simple and the cost is not high. When in use, only one stamping is required to shape the left half of the lower thrust rod bracket plate into place. The shaping steps are simple, the yield rate is high, and the quality of the parts after shaping is high. There are fewer mold parts, and the mold cost is further reduced.
[0017] The utility model can rectify the plane bending or corner warping and other undesirable conditions produced on the left half of the lower thrust rod bracket plate at one time, thereby ensuring product quality and facilitating later assembly and use; the utility model can shape the parts at the same time during stamping and then achieve the required edge shaping and punching effect of the parts, the punching and forming effect is better, and the punched parts are convenient for loading and unloading and unloading, and after shaping, they can better meet the standard range set by customers. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 This is a schematic diagram of the lower thrust rod bracket plate product.
[0020] Figure 2 This is a product schematic diagram of the left half of the lower thrust rod bracket plate.
[0021] Figure 3 It is a schematic diagram of the axonometric drawing of the utility model.
[0022] Figure 4 for Figure 3 Axonometric view after hiding the upper and lower die bases.
[0023] Figure 5 for Figure 4 Axonometric view after hiding some parts.
[0024] Figure 6 for Figure 5 Axonometric view after hiding some parts.
[0025] Figure 7 It is a schematic diagram of the assembly of the mold core (movable mold and fixed mold) and some auxiliary parts of the utility model.
[0026] Figure 8for Figure 7 Exploded view diagram.
[0027] Fig. 9 It is a schematic diagram of the mold frame of the utility model.
[0028] Fig.10 It is a schematic diagram of the upper module of the utility model.
[0029] In the figure: 1. upper mold assembly; 2. lower mold assembly; 3. first plane area; 4. second plane area; 5. first curved area; 6. second curved area; 7. raised area; 8. folding area; 9. mold frame; 10. fixed mold; 11. movable mold; 12. lower mold base; 13. lower pad; 14. lower pad; 15. nitrogen spring; 16. guide pin; 17. bottom plate; 18. upper mold base; 19. upper mold module; 20. upper stripping assembly; 21. guide plate; 22. guide groove; 23. positioning pin. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] Example 1
[0033] like Figure 2-Figure 10 As shown: a stamping and shaping die for the left half of a lower thrust rod support plate, comprising an upper die assembly 1 and a lower die assembly 2, wherein the lower die assembly 2 is used to define a shaping area according to the structural requirements of the left half of the lower thrust rod support plate, wherein the structure of the left half of the lower thrust rod support plate mainly comprises an integrally formed first flat plate, a second flat plate, a first curved plate, a second curved plate, a folding plate, and a protrusion (such as Figure 2As shown in the figure, the rough material of the left half of the lower thrust rod support plate after being separated by stamping in the previous stamping process of stamping shaping is placed on the lower die assembly 2 and positioned. When the upper die assembly 1 and the lower die assembly 2 are aligned and molded, the upper die assembly 1 shapes the rough material of the left half of the lower thrust rod support plate in the shaping area to improve the appearance quality and dimensional accuracy of the left half of the lower thrust rod support plate. The shaping mold also includes positioning pins 23, two positioning pins 23 are arranged on the lower die assembly 2, and positioning holes that cooperate with the positioning pins 23 are arranged on the upper die assembly 1. The rough material of the left half of the lower thrust rod support plate is positioned by the positioning pins 23 to improve the shaping quality.
[0034] The above-mentioned shaping area includes a first plane area 3, a second plane area 4, a first curved surface area 5, a second curved surface area 6, a raised area 7 and a folded edge area 8 which respectively correspond to the structures of the left half of the lower thrust rod bracket plate. The first plane area 3 is arranged on the rear side of the first curved surface area 5, and the second curved surface area 6 and the second plane area 4 are arranged on the front side. The folded edge area 8 extends upward along the sides of the first plane area 3, the first curved surface area 5 and the second curved surface area 6, and the raised area 7 bulges upward from the second curved surface area 6.
[0035] The lower mold assembly 2 includes a mold frame 9 and a mold core arranged in the middle of the mold frame 9. The mold core includes a fixed mold 10 and a movable mold 11. The movable mold 11 can move up and down relative to the fixed mold 10. The shaping area is arranged on the mold core. The lower mold assembly 2 also includes a lower mold base 12, a lower pad 13, a lower pad 14, a nitrogen spring 15 and a guide pin 16. The lower pad 14 and the lower pad 13 are respectively arranged on the upper and lower sides of the lower mold base 12 to enhance the pressure-bearing capacity of the lower mold assembly 2. The mold frame 9 is installed on the lower pad 14, and a plurality of nitrogen springs 15 are installed on the lower pad 13. The upper end of the nitrogen spring 15 passes through the lower mold base 12 and the lower pad 14 and abuts against the lower surface of the movable mold 11. The movable mold 11 is lifted by the nitrogen spring 15. A plurality of guide pins 16 are installed on the lower surface of the movable mold 11. Pin holes corresponding to the guide pins 16 are opened on the lower mold base 12, the lower pad 13 and the lower pad 14. The guide pins 16 can slide in the pin holes, and the guide pins 16 prevent the movable mold 11 from deflecting during the up and down movement. A bottom plate 17 is provided inside the mold frame 9, and a mold hole is provided on the bottom plate 17 to allow the movable mold 11 to shuttle, and the fixed mold 10 is fixedly installed on the bottom plate 17, and the movable mold 11 is installed in the mold hole and abuts against the lower pad 14. The upper mold assembly 1 includes an upper mold base 18, an upper mold block 19 and an upper stripper assembly 20, and the upper mold block 19 and the upper stripper assembly 20 are installed on the upper mold base 18, and the upper stripper assembly 20 passes through the upper mold block 19, and three upper stripper assemblies 20 are provided, and the upper stripper assembly 20 includes a rectangular coil spring and a stripper pin connected to the lower end of the rectangular coil spring.
[0036] Example 2
[0037] The only difference between this embodiment and Embodiment 1 is that: it also includes a guide plate 21, and the upper die block 19 and the movable die 11 are respectively provided with guide plates 21 on their respective side walls, and the right side and front and rear sides of the movable die 11 are respectively provided with guide plates 21 of different widths, and the inner wall of the mold frame 9 is also provided with a guide groove 22 at the position corresponding to the guide plate 21. Through the setting and cooperation of the guide plate 21 and the guide groove 22, the alignment of the stamping areas of the upper die assembly 1 and the lower die assembly 2, especially the alignment of the upper die block 19 and the mold core, is facilitated, and the sliding of the movable die 11 and the upper die block 19 in the mold frame 9 is also facilitated.
[0038] The lower thrust rod bracket plate includes two independent left and right parts. The shaping process in the production process requires the use of two different shaping molds to separately shape the left and right parts that constitute the lower thrust rod bracket plate. This application is a mold for stamping and shaping the left half of the lower thrust rod bracket plate.
[0039] In addition, in the description of the present utility model, unless otherwise specified, if the terms "multiple", "multiple roots", "multiple groups" are used, they mean two or more than two, and "several", "several roots", "several groups" mean one or more than one. In the description of the present utility model, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like are used to indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, it is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, if the terms "first", "second", "third" are used, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0040] The specific implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above implementation modes, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.
Claims
1. A left half stamping and shaping die for a lower thrust rod support plate, comprising an upper die assembly (1) and a lower die assembly (2), characterized in that: The lower die assembly (2) is used to define a shaping area according to the structural requirements of the left half of the lower thrust rod support plate. The rough material of the left half of the lower thrust rod support plate after stamping and separation is placed on the lower die assembly (2) and positioned. When the upper die assembly (1) and the lower die assembly (2) are aligned and molded, the upper die assembly (1) shapes the rough material of the left half of the lower thrust rod support plate in the shaping area.
2. The left half stamping and shaping die for the lower thrust rod bracket plate according to claim 1, characterized in that: The shaping area comprises a first plane area (3), a second plane area (4), a first curved surface area (5), a second curved surface area (6), a convex area (7) and a folded edge area (8); the first plane area (3) is arranged on the rear side of the first curved surface area (5), and the second curved surface area (6) and the second plane area (4) are arranged on the front side; the folded edge area (8) extends upward along the sides of the first plane area (3), the first curved surface area (5) and the second curved surface area (6); and the convex area (7) bulges upward from the second curved surface area (6).
3. The left half stamping and shaping die for the lower thrust rod bracket plate according to claim 2, characterized in that: The lower mold assembly (2) comprises a mold frame (9) and a mold core arranged in the middle of the mold frame (9); the mold core comprises a fixed mold (10) and a movable mold (11); the movable mold (11) can move up and down relative to the fixed mold (10); and the shaping area is arranged on the mold core.
4. The left half stamping and shaping die for the lower thrust rod bracket plate according to claim 3, characterized in that: The lower mold assembly (2) also includes a lower mold base (12), a lower pad (13), a lower pad plate (14), a nitrogen spring (15) and a guide pin (16). The lower pad plate (14) and the lower pad block (13) are respectively arranged on the upper and lower sides of the lower mold base (12). The mold frame (9) is installed on the lower pad plate (14). A plurality of nitrogen springs (15) are installed on the lower pad block (13). The upper end of the nitrogen spring (15) passes through the lower mold base (12) and the lower pad plate (14) and abuts against the lower surface of the movable mold (11). A plurality of guide pins (16) are installed on the lower surface of the movable mold (11). Pin holes corresponding to the guide pins (16) are opened on the lower mold base (12), the lower pad block (13) and the lower pad plate (14).
5. The left half stamping and shaping die for the lower thrust rod bracket plate according to claim 4, characterized in that: A bottom plate (17) is arranged inside the mold frame (9), and a mold hole is opened on the bottom plate (17) to allow the movable mold (11) to shuttle. The fixed mold (10) is installed on the bottom plate (17), and the movable mold (11) is installed in the mold hole and abuts against the lower pad (14).
6. The left half stamping and shaping die for the lower thrust rod bracket plate according to claim 5, characterized in that: The upper die assembly (1) comprises an upper die base (18), an upper die block (19) and an upper stripping assembly (20); the upper die block (19) and the upper stripping assembly (20) are mounted on the upper die base (18), and the upper stripping assembly (20) passes through the upper die block (19); the upper stripping assembly (20) comprises a rectangular coil spring and a stripping pin connected to the lower end of the rectangular coil spring.
7. The left half stamping and shaping die for the lower thrust rod bracket plate according to claim 6, characterized in that: It also includes a guide plate (21), the side walls of the upper mold block (19) and the movable mold (11) are respectively provided with a guide plate (21), and the inner wall of the mold frame (9) is also provided with a guide groove (22) at a position corresponding to the guide plate (21).
8. A left half stamping and shaping die for the lower thrust rod bracket plate according to any one of claims 1 to 7, characterized in that: It also includes positioning pins (23). Two positioning pins (23) are arranged on the lower mold assembly (2), and positioning holes matching with the positioning pins (23) are arranged on the upper mold assembly (1).