Full-automatic corrugated forming machine

By designing a fully automatic corrugated forming machine, the combination of the adsorption frame, vacuum suction cup and electric slide rails can realize automatic cutting and stacking of corrugated boards, which solves the problem of lack of automatic stacking and collection after forming of corrugated boards in the prior art, and improves processing efficiency and safety.

CN222536155UActive Publication Date: 2025-02-28WENZHOU FEITONG PACKAGING CO LTD
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Patent Information

Application Number
CN202421302987.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-28
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing corrugated molding machines lack automatic stacking and collection function after corrugated boards are formed, resulting in manual recycling of staff, which increases labor costs and poses safety risks.

Method used

A fully automatic corrugated forming machine is designed, including a forming mechanism, a cutting mechanism and a discharge mechanism. Through the cooperation of the adsorption rack, vacuum suction cup and electric slide rail, the automatic adsorption, cutting and stacking of corrugated plates are realized, and mobile transmission is carried out using a transfer truck.

Benefits of technology

It realizes automatic stacking and mobile transmission of corrugated boards, reduces labor costs, reduces safety risks, and improves the convenience of corrugated board treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic corrugation forming machine which comprises a forming mechanism, a cutting mechanism assembled on the rear side of the top of the forming mechanism and a discharging mechanism assembled on the back of the forming mechanism, the forming mechanism comprises an installation cabinet, and a plurality of sets of bottom forming wheels are rotationally installed on the lower portion in the installation cabinet. The utility model relates to the technical field of corrugated board processing. According to the full-automatic corrugated board forming machine, through cooperation of the adsorption frame, the vacuum suction cups and the electric sliding rails, corrugated boards can be adsorbed and fixed through the adsorption frame and the vacuum suction cups, the corrugated boards on the vacuum suction cups can be moved up and down through the electric sliding rails, and therefore automatic discharging and stacking treatment can be conducted after corrugated board machining and forming are completed; and by means of the transfer trolley, the corrugated boards which are automatically discharged and stacked can be moved and conveyed, workers can conveniently transfer the corrugated boards machined by the forming machine, and the convenience of moving the formed corrugated boards by the workers is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of corrugated board processing, in particular to a full-automatic corrugated board forming machine. Background Art

[0002] Corrugated board is a kind of building material made of steel plate through corrugation processing. Its basic structure is a series of raised corrugations. A forming machine is needed for the processing of corrugated board. The "fully automatic corrugated forming machine" disclosed by the publication number "CN210238144U" has solved the technical disadvantages of multi-position longitudinal forming, complex structure and high failure rate. However, in actual use, forming machines with similar structures still have many defects. For example, after the corrugated board is formed, it does not have the function of automatically stacking and collecting it. Most of the corrugated boards are manually recycled by staff. Manual recycling by staff will increase the labor cost, and there are certain safety hazards during recycling. For this reason, we have designed a fully automatic corrugated forming machine to solve the above problems. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a fully automatic corrugated board forming machine, which solves the problems of increased labor costs for workers to manually recycle corrugated boards and certain safety hazards during manual recycling.

[0004] To achieve the above purpose, the utility model is implemented through the following technical solutions: a fully automatic corrugated forming machine, including a forming mechanism and a cutting mechanism installed on the rear side of the top of the forming mechanism, and a discharging mechanism installed on the back of the forming mechanism, the forming mechanism includes an installation cabinet, a plurality of groups of bottom forming wheels are rotatably installed at the lower part of the installation cabinet, a plurality of groups of top forming wheels used in conjunction with the bottom forming wheels are rotatably installed at the upper part of the installation cabinet, and a plurality of groups of driving motors whose output ends are respectively connected to the top forming wheels and the bottom forming wheels are fixedly installed on one side of the installation cabinet;

[0005] The cutting mechanism comprises a cutting frame, a cutting seat is fixedly installed at the lower part of the cutting frame, a cutting knife is slidably installed above the inner wall of the cutting frame, and two groups of hydraulic cylinders whose output ends are connected to the cutting knife are fixedly installed on the top of the cutting frame;

[0006] The discharging mechanism includes two sets of electric slide rails and a transfer cart. The two sets of electric slide rails are both slidably installed with lifting frames, the lifting frames are fixedly installed with adsorption frames, the bottom of the adsorption frames are fixedly installed with multiple sets of vacuum suction cups, the bottom of the transfer cart is respectively fixedly installed with two sets of universal wheels and two sets of movable wheels, and the top of the transfer cart is fixedly installed with a hand push frame.

[0007] Preferably, cylinders are fixedly mounted on the front and back sides of the two groups of electric slide rails, wheel racks are fixedly mounted on the output ends of the four groups of cylinders, and support wheels are rotatably mounted on the inner walls of the four groups of wheel racks.

[0008] Preferably, two sets of fixing frames are fixedly installed on the bottom of the installation cabinet.

[0009] Preferably, a feed rack is fixedly mounted on the front of the installation cabinet, and a plurality of feed wheels are rotatably mounted inside the feed rack.

[0010] Preferably, fixing plates are fixedly installed at the bottom of the two groups of electric slide rails, and angle plates connected to the electric slide rails are fixedly installed at the top of the two groups of fixing plates.

[0011] Preferably, a grip sleeve is fixedly mounted on the outer wall of the hand push frame, and a brake lever is movably mounted on the outside of the universal wheel.

[0012] The utility model provides a fully automatic corrugated forming machine. Compared with the prior art, it has the following beneficial effects:

[0013] The fully automatic corrugated board forming machine, through the cooperation between the adsorption frame, vacuum suction cup and electric slide rail, the adsorption frame and vacuum suction cup can adsorb the corrugated board after forming and cutting, and the electric slide rail can move the corrugated board adsorbed on the vacuum suction cup up and down, so that the corrugated board can be automatically discharged and stacked after processing and forming, realizing the function of automatically stacking and collecting the corrugated board after processing and forming. The automatically discharged and stacked corrugated board can be moved and transported with the help of a transfer vehicle, which is convenient for the staff to transfer the corrugated board processed by the forming machine, and improves the convenience of personnel in moving and handling the formed corrugated board. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a partial structural schematic diagram of the utility model;

[0016] Figure 3 This is a schematic diagram of the lifting frame structure of the utility model;

[0017] Figure 4 This is a schematic diagram of the support wheel structure of the utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the transfer vehicle of the utility model;

[0019] In the figure: 1. forming mechanism; 101. installation cabinet; 102. fixing frame; 103. feeding frame; 104. feeding wheel; 105. top forming wheel; 106. bottom forming wheel; 107. driving motor; 2. cutting mechanism; 201. cutting frame; 202. cutting seat; 203. cutting knife; 204. hydraulic cylinder; 3. discharging mechanism; 301. electric slide rail; 302. lifting frame; 303. adsorption frame; 304. vacuum suction cup; 305. fixing plate; 306. angle plate; 4. cylinder; 401. wheel frame; 402. supporting wheel; 5. transfer vehicle; 501. hand push frame; 502. holding sleeve; 503. universal wheel; 504. brake lever; 505. moving wheel. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-5 The utility model provides a technical solution: a fully automatic corrugated forming machine, comprising a forming mechanism 1 and a cutting mechanism 2 mounted on the top rear side of the forming mechanism 1, and a discharging mechanism 3 mounted on the back of the forming mechanism 1, the forming mechanism 1 comprises an installation cabinet 101, a plurality of bottom forming wheels 106 are rotatably mounted at the lower part of the installation cabinet 101, a plurality of top forming wheels 105 used in conjunction with the bottom forming wheels 106 are rotatably mounted at the upper part of the installation cabinet 101, a plurality of driving motors 107 whose output ends are respectively connected to the top forming wheels 105 and the bottom forming wheels 106 are fixedly mounted on one side of the installation cabinet 101, the cutting mechanism 2 comprises a cutting frame 201, and the cutting frame 202 comprises a cutting frame 203. A cutting seat 202 is fixedly installed at the lower part of the interior of 01, a cutting knife 203 is slidably installed on the upper part of the inner wall of the cutting frame 201, and two groups of hydraulic cylinders 204 whose output ends are connected to the cutting knife 203 are fixedly installed on the top of the cutting frame 201. The discharging mechanism 3 includes two groups of electric slide rails 301 and a transfer vehicle 5. The interiors of the two groups of electric slide rails 301 are both slidably installed with a lifting frame 302, and the interiors of the lifting frame 302 are fixedly installed with an adsorption frame 303. A plurality of vacuum suction cups 304 are fixedly installed at the bottom of the adsorption frame 303. Two groups of universal wheels 503 and two groups of moving wheels 505 are respectively fixedly installed at the bottom of the transfer vehicle 5, and a hand push frame 501 is fixedly installed on the top of the transfer vehicle 5.

[0022] Based on the above-mentioned structural setting, the fully automatic corrugated forming machine is composed of a forming mechanism 1, a cutting mechanism 2 and a discharging mechanism 3, wherein the forming mechanism 1 is a forming and processing mechanism for corrugated boards, with the aid of the forming mechanism 1, the corrugated boards can be formed and processed, the cutting mechanism 2 is a cutting mechanism after the corrugated boards are completed, and the discharging mechanism 3 is an automatic discharging mechanism for the corrugated boards, with the aid of the batching mechanism 3, the corrugated boards after processing and forming can be discharged and automatically stacked. Specifically, during the working process, the multiple groups of bottom forming wheels 106 and top forming wheels 105 rotatably installed inside the installation cabinet 101 can cooperate to extrude and form the corrugated boards, the driving motor 107 can respectively drive the bottom forming wheel 106 and the top forming wheel 105 to rotate, and the corrugated boards formed by the bottom forming wheel 106 and the top forming wheel 105 move to the inside of the cutting frame 201, the cutting seat 202 can support the corrugated boards in the cutting frame 201, and the hydraulic cylinder 204 can lower the cutting knife 203 by extending, thereby The knife 203 can cut the corrugated board on the top of the cutting seat 202, so as to realize the cutting process of the corrugated board after the forming process is completed. The adsorption frame 303 and the vacuum suction cup 304 can extend the top of the corrugated board of the cutting frame 201 and be connected and fixed by vacuum adsorption, so that the corrugated board can be adsorbed and fixed after the cutting knife 203 cuts the corrugated board, avoiding the situation that the corrugated board falls directly to the ground and causes damage after the cutting is completed. The electric slide rail 301 can drive the adsorption frame 303 and the corrugated board adsorbed and fixed at the bottom of the vacuum suction cup 304 to descend, so that the corrugated board after the forming and cutting is completed can be placed and stacked on the top of the transfer vehicle 5, so as to realize the function of automatic discharge and stacking of the corrugated board. The moving wheel 505 and the universal wheel 503 facilitate the movement of the transfer vehicle 5, so that the stacked and collected corrugated boards can be transferred by the transfer vehicle 5, which improves the convenience of the staff in discharging the corrugated boards after the forming machine is completed. The hand push frame 501 facilitates the staff to operate and control the transfer vehicle 5 when it moves.

[0023] Furthermore, the front and back sides of the two groups of electric slide rails 301 are fixedly mounted with cylinders 4, the output ends of the four groups of cylinders 4 are fixedly mounted with wheel frames 401, and the inner walls of the four groups of wheel frames 401 are rotatably mounted with support wheels 402. The wheel frames 401 and support wheels 402 can support both sides of the corrugated board extending out of the cutting frame 201, so that the vacuum suction cup 304 can adsorb and fix the surface of the corrugated board, and the cylinder 4 can expand the wheel frames 401 and support wheels 402 by stretching, so that the electric slide rail 301 can place and stack the cut corrugated board on the transfer vehicle 5.

[0024] Furthermore, two sets of fixing frames 102 are fixedly installed at the bottom of the installation cabinet 101. The fixing frames 102 can support the bottom of the installation cabinet 101, and the stability of the installation cabinet 101 during operation is ensured by means of the fixing frames 102.

[0025] Further, a feed rack 103 is fixedly installed on the front of the installation cabinet 101, and multiple groups of feed wheels 104 are rotatably installed inside the feed rack 103. Among them, the feed rack 103 and the feed wheel 104 facilitate the feeding operation when the molding machine is in operation.

[0026] Furthermore, the bottom of the two sets of electric slide rails 301 are fixedly installed with a fixing plate 305, and the top of the two sets of fixing plates 305 are fixedly installed with an angle plate 306 connected to the electric slide rail 301. The fixing plate 305 can fix the bottom of the electric slide rail 301, and the angle plate 306 can reinforce the connection between the fixing plate 305 and the electric slide rail 301, thereby improving the firmness of the fixing plate 305 when installing the electric slide rail 301.

[0027] Furthermore, a gripping sleeve 502 is fixedly mounted on the outer wall of the hand push frame 501, and a brake lever 504 is movably mounted on the outer side of the universal wheel 503. The gripping sleeve 502 improves the comfort and friction of the outer wall of the hand push frame 501, and increases the comfort and stability of the staff when operating the transfer vehicle 5 through the hand push frame 501. The brake lever 504 can lock the universal wheel 503, ensuring the stability of the transfer vehicle 5 when it is stationary.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic corrugated forming machine, characterized in that: The invention comprises a forming mechanism (1), a cutting mechanism (2) mounted on the top rear side of the forming mechanism (1), and a discharging mechanism (3) mounted on the back of the forming mechanism (1), wherein the forming mechanism (1) comprises a mounting cabinet (101), wherein a plurality of groups of bottom forming wheels (106) are rotatably mounted at the lower part inside the mounting cabinet (101), and a plurality of groups of top forming wheels (105) used in conjunction with the bottom forming wheels (106) are rotatably mounted at the upper part inside the mounting cabinet (101), and a plurality of groups of driving motors (107) whose output ends are respectively connected to the top forming wheels (105) and the bottom forming wheels (106) are fixedly mounted on one side of the mounting cabinet (101); The cutting mechanism (2) comprises a cutting frame (201), a cutting seat (202) is fixedly installed at the lower part of the interior of the cutting frame (201), a cutting knife (203) is slidably installed above the inner wall of the cutting frame (201), and two groups of hydraulic cylinders (204) whose output ends are connected to the cutting knife (203) are fixedly installed at the top of the cutting frame (201); The discharging mechanism (3) comprises two groups of electric slide rails (301) and a transfer vehicle (5). The two groups of electric slide rails (301) are both slidably mounted with a lifting frame (302). The lifting frame (302) is fixedly mounted with an adsorption frame (303). The bottom of the adsorption frame (303) is fixedly mounted with a plurality of vacuum suction cups (304). The bottom of the transfer vehicle (5) is respectively fixedly mounted with two groups of universal wheels (503) and two groups of movable wheels (505). The top of the transfer vehicle (5) is fixedly mounted with a hand push frame (501).

2. A fully automatic corrugated forming machine according to claim 1, characterized in that: The front and back sides of the two groups of electric slide rails (301) are fixedly mounted with cylinders (4), the output ends of the four groups of cylinders (4) are fixedly mounted with wheel racks (401), and the inner walls of the four groups of wheel racks (401) are rotatably mounted with support wheels (402).

3. The fully automatic corrugated forming machine according to claim 1, characterized in that: Two sets of fixing frames (102) are fixedly mounted on the bottom of the installation cabinet (101).

4. The fully automatic corrugated forming machine according to claim 1, characterized in that: A material loading rack (103) is fixedly mounted on the front of the installation cabinet (101), and a plurality of groups of material loading wheels (104) are rotatably mounted inside the material loading rack (103).

5. The fully automatic corrugated forming machine according to claim 1, characterized in that: A fixing plate (305) is fixedly installed at the bottom of the two groups of electric slide rails (301), and an angle plate (306) connected to the electric slide rails (301) is fixedly installed at the top of the two groups of fixing plates (305).

6. The fully automatic corrugated forming machine according to claim 1, characterized in that: A gripping sleeve (502) is fixedly mounted on the outer wall of the hand push frame (501), and a brake lever (504) is movably mounted on the outside of the universal wheel (503).

Citation Information

Patent Citations

  • Full-automatic corrugated forming machine

    CN210238144U