Valve taper pipe thread brazing sealing layer machining device

By providing a valve cone pipe thread brazing sealing layer processing device including a valve clamping body, a drilling machine, a cutting tool and a cutting tool pallet, the problem of low efficiency and insufficient precision of the thickness control of the valve cone pipe thread brazing sealing layer in the prior art is solved, and efficient and accurate sealing layer processing is achieved.

CN222536473UActive Publication Date: 2025-02-28XIAN PUMP & VALVE GENERAL FACTORY CO LTD
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Patent Information

Application Number
CN202420423058.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-02-28
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The prior art controls the thickness of the valve cone pipe thread brazing seal layer through the brazing process, which has problems such as low processing efficiency and inability to meet the accuracy requirements.

Method used

A valve conical pipe thread brazing sealing layer processing device is provided, including a valve clamping body, a drilling machine, a cutting edge and a cutting tool plunger. By clamping the valve product, adjusting the connection between the cutting edge and the cutting tool plunger, the axis line overlaps, and the drilling machine is started to drive the cutting tool to rotate, and the cutting form a sealing tin layer and a buckle tin layer.

Benefits of technology

The processing accuracy and efficiency of the valve cone pipe thread brazing seal layer is improved, and it can meet the needs of the processing of the valve cone pipe thread brazing seal layer.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a valve taper pipe thread brazing sealing layer machining device which comprises a valve clamping body, a drilling machine, a cutting tool and a cutting tool shifting block. The valve clamping body is installed on a tool table of the drilling machine and used for clamping the lower portion of a valve product. The cutting tool is arranged above the valve clamping body, a through groove is formed in the center of the upper end of the cutting tool, and a hole in the center of the lower end of the cutting tool is sequentially provided with a buckling cutting edge and a sealing layer cutting edge from top to bottom. The buckling cutting edge and the sealing layer cutting edge are used for cutting a to-be-machined section at the upper part of the valve product; the cutting tool shifting block comprises a connecting column and a shifting strip arranged at the lower end of the connecting column, the shifting strip is clamped in the through groove, and the connecting column is connected with an overload chuck of the drilling machine. The problem that in the prior art, the thickness of a valve taper pipe thread brazing sealing layer is controlled through a brazing technology, and the machining efficiency is low is solved.
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Description

Technical Field

[0001] The present application belongs to the technical field of thread brazing sealing layer processing, and specifically relates to a valve tapered tube thread brazing sealing layer processing device. Background Art

[0002] Taper pipe thread connection is the most common way of thread sealing, and its characteristics are simple sealing, low cost and wide application. The use of brazing tin layer on the external tapered pipe threads at important parts is an important measure to increase the reliability of thread sealing. However, the thickness of the brazing tin layer is large and the thickness of the tin layer is uneven, which makes it difficult for the nut to be screwed in when the thread is connected. Therefore, there are two different thicknesses of the sealing tin layer of the tapered pipe thread, namely the sealing tin layer for sealing and the screwing tin layer for connection. In other words, two different thread diameters are processed on the same thread. At present, the thickness of the tin layer is controlled by the brazing process, but it has the problem of low processing efficiency and cannot meet the precision requirements. Utility Model Content

[0003] The embodiment of the present application provides a device for processing the brazing sealing layer of a valve tapered pipe thread, thereby solving the problem of low processing efficiency in the prior art of controlling the thickness of the brazing sealing layer of the valve tapered pipe thread through a brazing process.

[0004] In order to achieve the above-mentioned purpose, the embodiment of the utility model provides a valve tapered pipe thread brazing sealing layer processing device, including a valve clamping body, a drilling machine, a cutting tool and a cutting tool shifting block;

[0005] The valve clamping body is installed on the tooling table of the drilling machine, and the valve clamping body is used to clamp the lower part of the valve product;

[0006] The cutting tool is arranged above the valve clamping body, a through groove is arranged at the center of the upper end of the cutting tool, and a button cutting edge and a sealing layer cutting edge are arranged in sequence from top to bottom at the hole at the center of the lower end of the cutting tool, and the button cutting edge and the sealing layer cutting edge are used to cut the to-be-processed section of the upper part of the valve product;

[0007] The cutting tool shift block comprises a connecting column and a shift bar arranged at the lower end of the connecting column, the shift bar is clamped in the through slot, and the connecting column is connected to the overload clamp of the drilling machine.

[0008] In a possible implementation, a threaded blind hole is provided on one side of the upper end of the cutting tool;

[0009] The tool positioning block includes a connected horizontal section and a vertical section. The hexagonal bolt passes through the hole of the horizontal section and is screwed into the threaded blind hole. The vertical section is located in the through groove, and the lower end of the vertical section extends into the hole at the center of the lower end of the cutting tool.

[0010] In a possible implementation, the shift bar is in the shape of a long strip, and two sides of the shift bar are arc surfaces.

[0011] In a possible implementation, the valve clamping body includes a bottom plate and a left plate and a right plate arranged on both sides of the bottom plate, and the bottom plate, the left plate and the right plate are connected to form a U-shaped structure;

[0012] The bottom plate is installed on the tooling table of the drilling machine; a positioning groove for positioning the valve product is arranged on the front side of the bottom plate.

[0013] In a possible implementation, fastening bolts are installed on the outer sides of the left plate and the right plate;

[0014] The inner sides of the left plate and the right plate are both provided with clamping adjustment plates, the upper ends of the clamping adjustment plates overlap the upper end surfaces of the left plate or the right plate, and the ends of the fastening bolts abut against the corresponding clamping adjustment plates.

[0015] In a possible implementation, the cutting tool is provided with an arc chip groove on the outer side of the upper portion of the cutting edge.

[0016] One or more technical solutions provided in the embodiments of the present utility model have at least the following technical effects or advantages:

[0017] The embodiment of the utility model provides a device for processing the threaded brazing sealing layer of a valve tapered pipe. When processing the threaded brazing sealing layer, the valve product is clamped by the valve clamp body, and the valve product is positioned. The cutting tool, the section of the valve product to be processed, and the connecting column of the tool shift block are adjusted so that the axis lines of the three coincide. The drilling machine is started, and the overload chuck of the drilling machine drives the cutting tool to rotate through the tool shift block, so that the threaded brazing sealing layer cutting edge and the threaded brazing sealing layer cutting edge cut the section of the valve product to be processed, thereby forming a sealing tin layer and a threaded brazing sealing layer, until the threaded brazing sealing layer reaches the cutting length, the product processing is completed. The device can well process the sealing tin layer used for sealing and the threaded brazing sealing layer used for connecting and screwing in by setting the cutting tool. It has high processing precision and high processing efficiency, and can therefore meet the needs of processing the threaded brazing sealing layer of the valve tapered pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present application, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1A schematic diagram of the use status of the valve tapered pipe thread brazing sealing layer processing device provided in an embodiment of the utility model.

[0020] Figure 2 A schematic structural diagram of a valve clamping body provided in an embodiment of the utility model.

[0021] Figure 3 A schematic structural diagram of a cutting tool provided in an embodiment of the utility model.

[0022] Figure 4 for Figure 3 Top view of the .

[0023] Figure 5 A schematic structural diagram of a cutting tool shift block provided in an embodiment of the utility model.

[0024] Figure 6 for Figure 5 Left view of .

[0025] Figure 7 A schematic structural diagram of a cutting tool positioning block provided in an embodiment of the utility model.

[0026] Figure markings: 1-valve product; 11-section to be processed; 2-valve clamping body; 21-bottom plate; 211-positioning groove; 22-left side plate; 23-right side plate; 3-drilling machine; 31-tooling table; 32-overload chuck; 4-cutting tool; 41-recognition cutting edge; 42-sealing layer cutting edge; 43-threaded blind hole; 44-arc chip groove; 5-through groove; 6-tool shift block; 61-connecting column; 62-shift bar; 7-tool positioning block; 71-horizontal section; 72-vertical section; 8-hexagonal bolt; 9-fastening bolt; 10-clamping adjustment plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the description of the embodiments of the present utility model, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limitations on the present utility model. The terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to the specific circumstances.

[0029] like Figures 1 to 7 As shown, the valve tapered pipe thread brazing sealing layer processing device provided by the embodiment of the utility model includes a valve clamping body 2, a cutting tool 4, a drilling machine 3 and a cutting tool shifting block 6.

[0030] The valve clamping body 2 is installed on a tooling table 31 of a drilling machine 3 , and the valve clamping body 2 is used to clamp the lower part of the valve product 1 .

[0031] The cutting tool 4 is arranged above the valve clamping body 2, and a through groove 5 is arranged at the center of the upper end of the cutting tool 4. The hole at the center of the lower end of the cutting tool 4 is provided with a recognition cutting edge 41 and a sealing layer cutting edge 42 from top to bottom. The recognition cutting edge 41 and the sealing layer cutting edge 42 are used for cutting the section to be processed 11 on the upper part of the valve product 1.

[0032] The tool shift block 6 includes a connecting column 61 and a shift bar 62 disposed at the lower end of the connecting column 61 . The shift bar 62 is clamped in the through slot 5 . The connecting column 61 is connected to the overload clamp 32 of the drilling machine 3 .

[0033] It should be noted that when processing the threaded brazing sealing layer, the valve product 1 is clamped by the valve clamp body 2, and the valve product 1 is positioned, and the cutting tool 4, the section to be processed 11 of the valve product 1, and the connecting column 61 of the tool shift block 6 are adjusted so that the axis lines of the three coincide, and the drilling machine 3 is started. The overload chuck 32 of the drilling machine 3 drives the cutting tool 4 to rotate through the tool shift block 6, so that the threaded brazing sealing layer 11 of the valve product 1 is cut, and then the sealing tin layer and the threaded brazing sealing layer are formed until the threaded brazing sealing layer reaches the cutting length, and the product processing is completed. The device can well process the sealing tin layer used for sealing and the threaded tin layer used for connecting and screwing by setting the cutting tool, and it has high processing accuracy and high processing efficiency, so it can meet the needs of processing the threaded brazing sealing layer of the valve tapered pipe.

[0034] The threading cutting edge 41 and the sealing layer cutting edge 42 of this embodiment are a composite of two cutting tools, and are a stepped double thread design, that is, the same thread cutting tool is designed with upper and lower cutting tools of different mid-diameters. The processing device of this embodiment can solve the problem of uneven thickness of the tinning layer of the valve taper pipe thread and the difficulty of screwing the user's nut into the threading, thereby improving work efficiency, reducing labor intensity, and the processed valve thread tinning has a beautiful appearance.

[0035] In this embodiment, a threaded blind hole 43 is provided on one side of the upper end of the cutting tool 4 .

[0036] The tool positioning block 7 includes a horizontal section 71 and a vertical section 72 connected to each other. The hexagonal bolt 8 passes through the hole of the horizontal section 71 and is screwed into the threaded blind hole 43. The vertical section 72 is located in the through groove 5, and the lower end of the vertical section 72 extends into the hole at the center of the lower end of the cutting tool 4.

[0037] It should be noted that when the threaded brazing sealing layer reaches the cutting length, the lower end of the vertical section 72 abuts against the upper end of the section to be processed 11 of the valve product 1, thereby playing a limiting role and achieving the purpose of controlling the cutting length.

[0038] In this embodiment, the lever 62 is in the shape of a long strip, and two sides of the lever 62 are arc surfaces.

[0039] It should be noted that the arc surface is in line contact, while the two sides of the lever 62 are flat surfaces. The lever 62 of this embodiment can reduce the matching accuracy between the lever 62 and the cutting tool 4 .

[0040] In this embodiment, the valve clamp body 2 includes a bottom plate 21 and a left plate 22 and a right plate 23 arranged on both sides of the bottom plate 21. The bottom plate 21, the left plate 22 and the right plate 23 are connected to form a U-shaped structure, and the bottom plate 21 is installed on the tooling table 31 of the drilling machine 3. A positioning groove 211 for positioning the valve product 1 is provided on the front side of the bottom plate 21.

[0041] It should be noted that the valve product 1 can be quickly installed into the positioning groove 211 from the side of the bottom plate 21, so as to achieve the purpose of quick installation and removal, and also achieve the purpose of positioning.

[0042] In this embodiment, fastening bolts 9 are installed on the outer sides of the left side plate 22 and the right side plate 23 .

[0043] A clamping adjustment plate 10 is provided on the inner side of the left plate 22 and the right plate 23 . The upper end of the clamping adjustment plate 10 overlaps the upper end surface of the left plate 22 or the right plate 23 , and the end of the fastening bolt 9 abuts against the corresponding clamping adjustment plate 10 .

[0044] It should be noted that tightening the fastening bolts 9 can push the left plate 22 or the right plate 23 to move toward the valve product 1 , thereby clamping the valve product 1 .

[0045] In this embodiment, the cutting tool 4 is provided with an arc chip groove 44 on the outer side of the upper portion of the cutting edge 41 .

[0046] It should be noted that the arc chip groove 44 is used to accommodate waste chips generated during cutting, ensure the smooth progress of the cutting process, and ensure the cutting angle. The hole in the center of the cutting tool 4 runs through its upper and lower ends, and the width of the through groove 5 is smaller than the diameter of the hole in the center of the cutting tool 4.

[0047] In this embodiment, it is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiment, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiment should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and therefore it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.

Claims

1. A valve tapered pipe thread brazing sealing layer processing device, characterized in that: It comprises a valve clamping body (2), a drilling machine (3), a cutting tool (4) and a cutting tool shifting block (6); The valve clamping body (2) is installed on the tooling table (31) of the drilling machine (3), and the valve clamping body (2) is used to clamp the lower part of the valve product (1); The cutting tool (4) is arranged above the valve clamping body (2), a through groove (5) is arranged at the center of the upper end of the cutting tool (4), and a hole at the center of the lower end of the cutting tool (4) is provided with a recognition cutting edge (41) and a sealing layer cutting edge (42) in sequence from top to bottom, the recognition cutting edge (41) and the sealing layer cutting edge (42) are used to cut the section to be processed (11) on the upper part of the valve product (1); The cutting tool shift block (6) comprises a connecting column (61) and a shift bar (62) arranged at the lower end of the connecting column (61); the shift bar (62) is clamped in the through groove (5); and the connecting column (61) is connected to the overload clamp (32) of the drilling machine (3).

2. The valve tapered pipe thread brazing sealing layer processing device according to claim 1 is characterized in that: A threaded blind hole (43) is provided on one side of the upper end of the cutting tool (4); The tool positioning block (7) comprises a horizontal section (71) and a vertical section (72) connected to each other. The hexagonal bolt (8) passes through the hole of the horizontal section (71) and is screwed into the threaded blind hole (43). The vertical section (72) is located in the through groove (5). The lower end of the vertical section (72) extends into the hole at the center of the lower end of the cutting tool (4).

3. The valve tapered pipe thread brazing sealing layer processing device according to claim 2 is characterized in that: The shift bar (62) is in the shape of a long strip, and both sides of the shift bar (62) are arc surfaces.

4. The valve tapered pipe thread brazing sealing layer processing device according to claim 1 is characterized in that: The valve clamp body (2) comprises a bottom plate (21) and a left side plate (22) and a right side plate (23) arranged on both sides of the bottom plate (21); the bottom plate (21), the left side plate (22) and the right side plate (23) are connected to form a U-shaped structure; The base plate (21) is installed on the tooling table (31) of the drilling machine (3); a positioning groove (211) for positioning the valve product (1) is provided on the front side of the base plate (21).

5. The valve tapered pipe thread brazing sealing layer processing device according to claim 4 is characterized in that: The outer sides of the left side plate (22) and the right side plate (23) are both installed with fastening bolts (9); A clamping adjustment plate (10) is provided on the inner side of the left side plate (22) and the right side plate (23), the upper end of the clamping adjustment plate (10) overlaps the upper end surface of the left side plate (22) or the right side plate (23), and the end of the fastening bolt (9) abuts against the corresponding clamping adjustment plate (10).

6. The valve tapered pipe thread brazing sealing layer processing device according to claim 4 is characterized in that: The cutting tool (4) is provided with a circular arc chip groove (44) on the outer side of the upper part of the cutting edge (41).