Flame cutting auxiliary device
By designing flame cutting auxiliary devices, including slag water tank and smoke collection mechanism, the problem of untimely treatment of slag and smoke during flame cutting is solved, the cooling and collection of slag and effective filtration of smoke are achieved, and the production efficiency and environmental protection effect are improved.
Patent Information
- Application Number
- CN202421273478.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-05
AI Technical Summary
During the flame cutting process, the treatment of slag and smoke is not timely, which affects production efficiency, pollutes the environment, and may cause waste of resources.
A flame cutting auxiliary device is designed, including a slag water tank, a filter plate, a lifting mechanism and a smoke collection mechanism. Cooling water is introduced in advance into the slag water tank. After the slag falls, it cools and solidifies and is trapped on the filter plate; the smoke collection mechanism is filtered through a smoke collecting hood and a filter box, and the smoke is effectively collected and filtered.
Effective cooling and collection of slag reduces the pollution of slag to the production environment; through smoke collection and filtration, smoke pollution is avoided and dust polluted the workshop environment and protected the equipment.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flame cutting, in particular to a flame cutting auxiliary device. Background Art
[0002] Flame cutting refers to cutting steel or hard metal into the required panels or profiles by using the heat generated by oxygen combustion. According to the type of gas used, flame cutting can be divided into oxyacetylene flame cutting (commonly known as gas cutting), oxypropane flame cutting, oxygen natural gas flame cutting and oxyhydrogen flame cutting. The most widely used in actual production are oxyacetylene flame cutting and oxypropane flame cutting. Flame cutting of steel uses a gas flame to heat the surface of the steel to a temperature that can burn in an oxygen flow, and then feeds in high-purity, high-flow cutting oxygen to make the iron in the steel burn in an oxygen atmosphere to generate iron oxide slag. With the help of these combustion heat and slag, the lower layer of the steel and the front edge of the cut are continuously heated to reach the ignition point, until the bottom of the workpiece, the cutting oxygen flow blows away the iron oxide slag, thus forming an incision to cut the steel.
[0003] During the flame cutting process, slag will be produced. If the slag is not handled in time or handled improperly, it will directly affect production efficiency, pollute the environment, and even cause waste of resources. During the flame cutting process, a large amount of smoke and dust will be produced, which will pollute the workshop environment and adhere to the surface of other equipment to cause impact. Utility Model Content
[0004] The purpose of the utility model is to provide a flame cutting auxiliary device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flame cutting auxiliary device, comprising a slag water tank, a filter plate is built into the slag water tank, lifting mechanisms are arranged on both sides of the upper end of the slag water tank, a smoke collection mechanism is arranged on the slag water tank, the lifting mechanism comprises a reel base, a reel base is built into the reel base, a reel rope is wound on the reel, and one end of the reel is connected to a motor, and the smoke collection mechanism comprises a first smoke hood, a second smoke hood, a smoke collection box and a filter box.
[0006] Wherein, the smoke collection box is connected to the first smoke collection hood and the second smoke collection hood through a smoke collection pipeline.
[0007] Among them, a first filter screen is arranged on the filter plate, and sliding bars are arranged at the corners of the inner side of the slag water tank. A sliding groove is opened on the sliding bar, and the filter plate is slidingly connected with the sliding groove of the sliding bar, and the end of the winding rope is fixed to the filter plate.
[0008] Wherein, a second filter screen is disposed on the inner side surfaces of the first smoke collecting hood and the second smoke collecting hood.
[0009] Wherein, a cover plate is arranged on the top of the smoke and dust collecting box, and the cover plate is fixed to the smoke and dust collecting box by a slot.
[0010] The filter box has a built-in filter element, one end of the filter box is provided with a connector, and the connector is threadedly connected to the smoke collection box.
[0011] Wherein, a connecting pipe is provided at the other end of the filter box, and the connecting pipe is connected to the induced draft fan assembly.
[0012] Wherein, cooling water is stored inside the slag water tank, and the cooling water does not filter the plate.
[0013] Wherein, a drain pipe is arranged below one side of the slag water tank, and a valve is arranged on the drain pipe.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The slag water tank, filter plate, lifting mechanism and smoke collection mechanism of the utility model together constitute a flame cutting auxiliary mechanism, which is placed under the flame cutting frame and the cutting platform. During the flame cutting process, the slag will fall into the slag water tank, and the slag will be cooled and solidified by water and retained on the filter plate. The slag water tank will receive a large amount of slag generated during the flame cutting process, and the slag will be cooled and collected, which is convenient for the subsequent recovery and treatment of the slag.
[0016] 2. The utility model collects smoke and dust through a smoke and dust collecting mechanism, and the filtered airflow is discharged through a pipe, thereby preventing smoke and dust from polluting the workshop environment and affecting other equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 for Figure 1 A partial enlarged view of area A in the middle;
[0019] Figure 3 This is a schematic diagram of the structure of the slag water tank of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the smoke collection box and the filter box of the utility model.
[0021] In the figure: 1. slag water tank; 2. filter plate; 3. lifting mechanism; 4. smoke collecting mechanism; 11. drain pipe; 12. valve; 13. slide bar; 131. slide chute; 21. first filter screen; 31. reel base; 32. motor; 33. reel rope; 41. first smoke hood; 42. second smoke hood; 43. smoke collecting box; 44. smoke collecting pipeline; 45. filter box; 46. second filter screen; 431. cover plate; 451. filter element; 452. connector; 453. connecting pipe. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 The utility model provides a technical solution: a flame cutting auxiliary device, including a slag water tank 1, a filter plate 2 is built in the slag water tank 1, a lifting mechanism 3 is arranged on both sides of the upper end of the slag water tank 1, a smoke collecting mechanism 4 is arranged on the slag water tank 1, the lifting mechanism 3 includes a reel base 31, a reel base 31 is built with a reel, and a reel rope 33 is wound on the reel, and one end of the reel is connected to a motor 32, and the output shaft of the motor 32 is fixed to the reel, and the smoke collecting mechanism 4 includes a first smoke collecting hood 41, a second smoke collecting hood 42, a smoke collecting box 43 and a filter box 45.
[0024] Among them, the slag water tank 1, the filter plate 2, the lifting mechanism 3 and the smoke collection mechanism 4 together constitute a flame cutting auxiliary mechanism, which is placed under the flame cutting frame and the cutting platform. Cooling water without the filter plate 2 is pre-introduced into the slag water tank 1. During the flame cutting process, the slag falling from the top will fall into the slag water tank 1. The slag is cooled and solidified by the water and is retained on the filter plate 2. The slag water tank 1 receives a large amount of slag generated during the flame cutting process, and the slag is cooled and collected, which is convenient for the subsequent recovery and treatment of the slag.
[0025] The motor 32 drives the winding wheel to rotate when working, and the rotation direction of the winding wheel is controlled by controlling the rotation direction of the motor 32. The rotating winding wheel winds up or extends the winding rope 33.
[0026] When the winding wheel reels the winding rope 33, the winding rope 33 drives the filter plate 2 to slide along the slide groove 131 of the slide bar 13, so that the filter plate 2 moves upward, and the filter plate 2 drives the solid slag collected on the upper part thereof to move upward synchronously, so that the slag is removed from the cooling water, which is beneficial to the subsequent treatment of the slag;
[0027] When the reel-in wheel lengthens the reel-in rope 33 , the filter plate 2 slides down along the slide groove 131 of the slide bar 13 by its own gravity, so that the filter plate 2 is immersed in the cooling water.
[0028] Among them, the smoke collection box 43 is connected to the first smoke hood 41 and the second smoke hood 42 through a smoke collection pipeline 44. The first smoke hood 41 is located at the front end of the slag water tank 1, and the second smoke hood 42 is located at the rear end of the slag water tank 1. The smoke generated during the flame cutting process is absorbed by the first smoke hood 41 and the second smoke hood 42.
[0029] Among them, a first filter screen 21 is arranged on the filter plate 2, and slide bars 13 are arranged at the corners of the inner side of the slag water tank 1, and a slide groove 131 is opened on the slide bar 13. The filter plate 2 is slidingly connected with the slide groove 131 of the slide bar 13, and the end of the winding rope 33 is fixed to the filter plate 2. The slide groove 131 of the slide bar 13 plays a guiding role. The filter plate 2 can move axially along the slide groove 131 of the slide bar 13 under the drive of the lifting mechanism 3 to adjust the position of the filter plate 2.
[0030] The first smoke hood 41 and the second smoke hood 42 are both provided with a second filter 46 on their inner sides. The second filter 46 plays a filtering role to prevent large particles of impurities from entering the smoke hood and the smoke collection pipeline 44 to prevent the pipeline from being blocked.
[0031] Among them, a cover plate 431 is set at the top of the smoke dust collection box 43, and the cover plate 431 and the smoke dust collection box 43 are fixed by a slot. The connection method is simple. The cover plate 431 can be removed by applying a certain external force, which is convenient for cleaning the smoke dust collection box 43.
[0032] The filter box 45 has a filter element 451 built therein, a connector 452 is provided at one end of the filter box 45 , and the connector 452 is threadedly connected to the smoke collecting box 43 , so that the filter box 45 is easy to install and disassemble.
[0033] The other end of the filter box 45 is provided with a connecting pipe 453 , and the connecting pipe 453 is connected to the induced draft fan assembly, which is the power source of the smoke collecting mechanism 4 .
[0034] During the flame cutting process, smoke is collected by the smoke collecting mechanism 4, and the induced draft fan assembly works to generate negative pressure adsorption force in the smoke hood. The smoke enters the first smoke hood 41 and the second smoke hood 42 under the action of negative pressure, enters the smoke collecting pipeline 44 through the first smoke hood 41 and the second smoke hood 42, and enters the smoke collecting box 43 through the smoke collecting pipeline 44. The smoke is filtered by the filter box 45, and the filtered airflow is discharged through the pipeline to prevent the smoke from polluting the workshop environment and affecting other equipment.
[0035] The slag water tank 1 stores cooling water inside, and the cooling water covers the filter plate 2 . The slag dropped from the top will fall into the slag water tank 1 . The slag is cooled and solidified by the water and is retained on the filter plate 2 .
[0036] A drain pipe 11 is provided below one side of the slag water tank 1 , and a valve 12 is provided on the drain pipe 11 . The valve 12 is opened to replace the cooling water through the drain pipe 11 .
[0037] Working principle: the slag water tank 1, the filter plate 2, the lifting mechanism 3 and the smoke collecting mechanism 4 together constitute a flame cutting auxiliary mechanism, which is placed under the flame cutting frame and the cutting platform. The cooling water without the filter plate 2 is pre-introduced into the slag water tank 1. The connecting pipe 453 of the smoke collecting mechanism 4 is connected to the induced draft fan assembly, and the induced draft fan assembly is used as the power source of the smoke collecting mechanism 4. During the flame cutting process, the slag falling from the top will fall into the slag water tank 1. The slag is cooled and solidified by water and is trapped on the filter plate 2. The slag water tank 1 receives a large amount of slag generated during the flame cutting process, and the slag is cooled and collected. The smoke generated during the flame cutting process is collected by the first smoke collecting hood 41 and the second smoke collecting hood 42. The smoke enters the smoke collecting pipe 44 through the first smoke collecting hood 41 and the second smoke collecting hood 42, and enters the smoke collecting box 43 through the smoke collecting pipe 44. The smoke is filtered by the filter box 45, and the filtered airflow is discharged through the pipe. After the flame cutting is completed, the motor 32 drives the winding wheel to wind up the winding rope 33, and the winding rope 33 drives the filter plate 2 to slide along the slide groove 131 of the slide bar 13, so that the filter plate 2 moves up, and the filter plate 2 drives the solid slag collected on the upper part thereof to move up synchronously, and removes the slag from the cooling water. After the slag is cleaned and recovered, the motor 32 drives the winding wheel to lengthen the winding rope 33, and the filter plate 2 relies on its own gravity to slide down along the slide groove 131 of the slide bar 13, so that the filter plate 2 is immersed in the cooling water again.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flame cutting auxiliary device, comprising a slag water tank (1), characterized in that: The slag water tank (1) has a built-in filter plate (2), and lifting mechanisms (3) are provided on both sides of the upper end of the slag water tank (1). A smoke collection mechanism (4) is provided on the slag water tank (1), and the lifting mechanism (3) includes a reel base (31), and the reel base (31) has a built-in reel, and a reel rope (33) is wound on the reel, and one end of the reel is connected to a motor (32), and the smoke collection mechanism (4) includes a first smoke hood (41), a second smoke hood (42), a smoke collection box (43) and a filter box (45).
2. A flame cutting auxiliary device according to claim 1, characterized in that: The smoke collection box (43) is connected to the first smoke collection hood (41) and the second smoke collection hood (42) via a smoke collection pipeline (44).
3. A flame cutting auxiliary device according to claim 1, characterized in that: A first filter screen (21) is arranged on the filter plate (2), and sliding bars (13) are arranged at the corners of the inner side surface of the slag water tank (1), and a sliding groove (131) is opened on the sliding bar (13), and the filter plate (2) and the sliding groove (131) of the sliding bar (13) are slidably connected, and the end of the winding rope (33) is fixed to the filter plate (2).
4. A flame cutting auxiliary device according to claim 1, characterized in that: A second filter screen (46) is provided on the inner side surfaces of the first smoke collecting hood (41) and the second smoke collecting hood (42).
5. The flame cutting auxiliary device according to claim 1, characterized in that: A cover plate (431) is provided at the top of the smoke and dust collecting box (43), and the cover plate (431) and the smoke and dust collecting box (43) are fixed by a slot.
6. A flame cutting auxiliary device according to claim 1, characterized in that: The filter box (45) has a filter element (451) built in it, and a connector (452) is provided at one end of the filter box (45), and the connector (452) is threadedly connected to the smoke collection box (43).
7. The flame cutting auxiliary device according to claim 1, characterized in that: The other end of the filter box (45) is provided with a connecting pipe (453), and the connecting pipe (453) is connected to the induced draft fan assembly.
8. The flame cutting auxiliary device according to claim 1, characterized in that: The slag water tank (1) stores cooling water inside, and the cooling water submerges the filter plate (2).
9. The flame cutting auxiliary device according to claim 1, characterized in that: A drain pipe (11) is provided below one side of the slag water tank (1), and a valve (12) is provided on the drain pipe (11).
Citation Information
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