Screw assembly machine
By designing a screw assembly machine including a transmission device, a screw propulsion device and a nut clamping rotation device, the problem of low assembly efficiency of screw and nut in the prior art is solved, and automatic assembly is realized, efficiency is improved and labor intensity is reduced.
Patent Information
- Application Number
- CN202420902341.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-04-28
AI Technical Summary
In the prior art, the production and assembly of screws and nuts mainly rely on manual manual or semi-automatic methods, resulting in low efficiency and high labor intensity.
A screw assembly machine is designed, including a workbench, a transmission device, a screw feeding path, a screw propulsion device, a nut clamping rotation device and a control device. Through the coordinated work of these components, the automatic assembly of the screw and the nut is realized.
The device can automatically assemble screws and nuts, significantly improving assembly efficiency, reducing labor intensity, and replacing the traditional manual or semi-automatic assembly methods.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated production equipment, in particular to a screw assembly machine. Background Art
[0002] Screw, also known as "screw" or "screw". In fact, screw is a general term, while screw nail and screw rod are different from each other. Screw nail is generally called wood screw; it is the kind with a pointed head at the front end, with a larger pitch, generally used to fasten wooden parts and plastic parts. Screw rod is a machine screw, which is the kind with a flat head at the front end, with a smaller and uniform pitch, generally used to fasten metal and machine parts. Nut is a nut, a part that is screwed together with a bolt or screw to play a fastening role, and a kind of original part that must be used in all manufacturing machinery. There are many types of nuts, and the common ones we have are national standard, British standard, American standard, and Japanese standard nuts. Nuts are divided into several major types according to different materials, such as carbon steel, high strength, stainless steel, and plastic steel. According to the product attributes, the corresponding national standard numbers are divided into ordinary, non-standard, (old) national standard, new national standard, American standard, British standard, and German standard.
[0003] However, due to the existing technology, our screw and nut are produced separately, and the current process is to assemble them together manually or semi-automatically, which is inefficient and labor-intensive. Summary of the invention
[0004] The utility model aims to provide a screw assembly machine to solve the problem that the current process mentioned in the background technology is to assemble the screw rods manually or semi-automatically, which is inefficient and labor-intensive.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a screw assembly machine, comprising a workbench, a transmission device is provided in the middle of the workbench, a screw feed channel is fixedly installed on the top of the workbench at one side of the transmission device, a screw propulsion device is provided on the top of the workbench at one side of the output end of the screw feed channel, and the input end of the screw propulsion device is connected with the output end of the screw feed channel, the screw propulsion device is located below the transmission device, a driving device is provided on the top of the workbench away from the screw propulsion device, and the output end of the driving device is connected with the transmission device, a nut clamping and rotating device is provided on one side of the transmission device through a support frame, a nut feed channel is provided on one side of the transmission device through a support plate, and the nut feed channel is located directly behind the nut clamping and rotating device, and a control device is fixedly installed on the top of the workbench.
[0006] Preferably, the screw feed channel, the screw propulsion device, the driving device, the nut clamping and rotating device and the nut feed channel are all arranged on one side of the transmission device.
[0007] Preferably, the transmission device includes a frame, a transmission chain and a screw tooling. The frame is fixedly installed on the top surface of the workbench. A movable cavity is opened in the middle of the frame. Rotating rods are rotatably connected to both ends of the movable cavity. The surface of the rotating rod is movably connected to the transmission chain. The surface of the transmission chain is fixedly connected with screw tooling at equal intervals.
[0008] Preferably, the screw propulsion device includes a mounting frame and a screw propulsion cylinder, the mounting frame is fixedly installed on the top surface of the workbench, a plurality of pushing grooves are longitudinally opened on the top of the mounting frame, a screw propulsion cylinder is fixedly installed at one end of the mounting frame at a position relative to the pushing groove, a connecting groove is horizontally opened on the top surface of the mounting frame between the pushing groove and the screw propulsion cylinder, and the connecting groove is communicated with the pushing groove.
[0009] Preferably, the nut clamping and rotating device includes a clamping and rotating mechanism, a driving cylinder, a fixed seat and a first sliding mechanism, the first sliding mechanism is fixedly connected to both ends of the fixed seat, a connecting cavity is opened in the middle of the fixed seat, a driving cylinder is fixedly installed at one end of the fixed seat, the output end of the driving cylinder moves in the connecting cavity and is connected to the clamping and rotating mechanism through the first sliding mechanism, and the clamping and rotating mechanism is slidably connected to the first sliding mechanism.
[0010] Preferably, the clamping rotating mechanism includes a servo motor, a second sliding mechanism, a clamping rotating head and a nut pushing cylinder. The second sliding mechanism is slidably connected to one side of the first sliding mechanism. A nut pushing cylinder is fixedly installed on the top of the second sliding mechanism through a bracket. A servo motor is fixedly connected to one side of the second sliding mechanism. A clamping rotating head is fixedly installed on the bottom of the servo motor. The output end of the nut pushing cylinder is connected to one side of the servo motor.
[0011] Preferably, the driving device comprises a mounting seat and a driving motor, the mounting seat is fixedly mounted on the top surface of the workbench, the driving motor is fixedly mounted on the mounting seat, and the output end of the driving motor is connected to one of the rotating rods.
[0012] Preferably, a nut pushing cylinder is fixedly installed on the outer wall of the nut feed channel at a position relative to the clamping rotating head.
[0013] Beneficial Effects
[0014] Compared with the existing technology, the beneficial effects of the utility model are:
[0015] Through the structural design of the utility model, the assembly machine can automatically assemble the screw and the nut together, thereby replacing the traditional manual method or semi-automatic assembly method, and improving the assembly efficiency between the screw and the nut. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the transmission device of the utility model;
[0018] Figure 3 This is a schematic diagram of the matching structure of the screw propulsion device and the screw feed channel of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the nut clamping and rotating device of the utility model.
[0020] 1. Workbench; 2. Transmission device; 3. Screw feed channel; 4. Screw propulsion device; 5. Driving device;
[0021] 6. Nut clamping and rotating device; 7. Nut feeding channel; 8. Control device; 9. Nut pushing cylinder;
[0022] 21. Frame; 22. Movable cavity; 23. Transmission chain; 24. Screw tooling; 25. Rotating rod;
[0023] 41. Mounting frame; 42. Pushing slot; 43. Connecting slot; 44. Screw pushing cylinder; 51. Mounting seat;
[0024] 52. driving motor; 61. supporting frame; 62. fixing seat; 63. connecting cavity; 64. driving cylinder;
[0025] 65. First sliding mechanism; 66. Clamping and rotating mechanism; 71. Support plate; 661. Second sliding mechanism;
[0026] 662. Servo motor; 663. Nut push cylinder; 664. Clamping rotating head. DETAILED DESCRIPTION
[0027] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "front", "back", "inside", "outside", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore are not to be construed as limiting the present invention. In addition, the terms "first", "second" and "third" are only used for descriptive purposes and are not to be construed as indicating or implying relative importance.
[0029] like Figure 1-4 It is a structural schematic diagram of a screw assembly machine in a preferred embodiment of the utility model. In this embodiment, a screw assembly machine includes a workbench 1, and a transmission device 2 is provided in the middle of the workbench 1. The transmission device 2 realizes the function of smooth movement of the screw. A screw feed channel 3 is fixedly installed on the top of the workbench 1 on one side of the transmission device 2, and a screw propulsion device 4 is provided on the top of the workbench 1 on one side of the output end of the screw feed channel 3, and the input end of the screw propulsion device 4 is connected with the output end of the screw feed channel 3. The screw delivered from the screw feed channel 3 is pushed to the transmission device 2 by the screw propulsion device 4. Since the rod is placed downward when the screw is delivered from the screw feed channel 3, in order to enable the rod and the nut to be assembled and reduce the installation of the device, the screw propulsion device 4 is located below the transmission device 2. When the transmission chain 23 in the transmission device 2 rotates the screw tooling 24 to the bottom of the frame 21, the screw propulsion device 4 pushes the screw into the screw tooling 2 4, through the circular rotation of the transmission chain 23, the rod of the screw is placed upward, so as to facilitate the assembly with the nut. A driving device 5 is provided on the top of the workbench 1 away from the screw propulsion device 4, and the output end of the driving device 5 is connected to the transmission device 2, which is arranged to provide a power source for the operation of the transmission device 2. A nut clamping and rotating device 6 is provided on one side of the transmission device 2 through a support frame 61, and a nut feeding channel 7 is provided on one side of the transmission device 2 through a support plate 71. The nut in the nut feeding channel 7 is clamped and rotated by the nut clamping and rotating device 6 to be assembled with the screw, and the nut feeding channel 7 is located directly behind the nut clamping and rotating device 6. A control device 8 is fixedly installed on the top of the workbench 1, and its purpose is to control the entire operation of the assembly machine; combined with the above-mentioned structural design, the assembly machine can automatically assemble the screw and the nut together, thereby replacing the traditional manual method or semi-automatic assembly method, and improving the assembly efficiency between the screw and the nut.
[0030] In this embodiment, the screw feed channel 3 , the screw propulsion device 4 , the driving device 5 , the nut clamping and rotating device 6 and the nut feed channel 7 are all arranged on one side of the transmission device 2 .
[0031] In this embodiment, the transmission device 2 includes a frame 21, a transmission chain 23 and a screw tooling 24. The frame 21 is fixedly installed on the top surface of the workbench 1. At the same time, a movable cavity 22 is opened in the middle of the frame 21. The two ends of the movable cavity 22 are rotatably connected with rotating rods 25, and the surface of the rotating rod 25 is movably connected with a transmission chain 23, so that the movement function of the transmission chain 23 is driven by the rotation of the rotating rod 25, and the surface of the transmission chain 23 is fixedly connected with screw tooling 24 distributed equidistantly. Through the establishment of the screw tooling 24, the screw can be limited.
[0032] In this embodiment, the screw pushing device 4 includes a mounting frame 41 and a screw pushing cylinder 44. The mounting frame 41 is fixedly installed on the top surface of the workbench 1. A plurality of pushing grooves 42 are longitudinally opened on the top of the mounting frame 41. At the same time, a screw pushing cylinder 44 is fixedly installed at one end of the mounting frame 41 at a position relative to the pushing groove 42. A connecting groove 43 is horizontally opened on the top surface of the mounting frame 41 between the pushing groove 42 and the screw pushing cylinder 44. Through the opening of the connecting groove 43, the screws in the screw feed channel 3 slide into the connecting groove 43 one by one, and the connecting groove 43 is connected to the pushing groove 42. Each time the screw pushing cylinder 44 extends outward, the screw in the connecting groove 43 is pushed toward the pushing groove 42 and the screw is directly pushed into the screw tooling 24.
[0033] In this embodiment, the nut clamping and rotating device 6 includes a clamping and rotating mechanism 66, a driving cylinder 64, a fixed seat 62 and a first sliding mechanism 65. The first sliding mechanism 65 is fixedly connected at both ends of the fixed seat 62, and a connecting cavity 63 is opened in the middle of the fixed seat 62. The driving cylinder 64 is fixedly installed at one end of the fixed seat 62, and the output end of the driving cylinder 64 moves in the connecting cavity 63 and passes through the first sliding mechanism 65 to be connected to the clamping and rotating mechanism 66, thereby driving the clamping and rotating mechanism 66 to have the function of lateral movement. The clamping and rotating mechanism 660 is slidably connected to the first sliding mechanism 65.
[0034] In this embodiment, the clamping rotating mechanism 66 includes a servo motor 662, a second sliding mechanism 661, a clamping rotating head 664 and a nut pushing cylinder 663, which is slidably connected to one side of the first sliding mechanism 65 through the second sliding mechanism 661, and a nut pushing cylinder 663 is fixedly installed on the top of the second sliding mechanism 661 through a bracket so that the clamping rotating head 664 has a longitudinal displacement function, and a servo motor 662 is fixedly connected to one side of the second sliding mechanism 661, and its setting enables the clamping rotating head 664 to have a rotation function, and the clamping rotating head 664 is fixedly installed at the bottom of the servo motor 662, and the output end of the nut pushing cylinder 663 is connected to one side of the servo motor 662; combined with the above-mentioned structural design, through the cooperation of the second sliding mechanism 661 and the servo motor 662, the clamping rotating head has the function of rotating and displacing downward, thereby ensuring that the nut can be completely assembled with the screw.
[0035] In this embodiment, the driving device 5 includes a mounting base 51 and a driving motor 52. The mounting base 51 is fixedly mounted on the top surface of the workbench 1. The driving motor 52 is fixedly mounted on the mounting base 51, and the output end of the driving motor 52 is connected to one of the rotating rods 25, so as to drive the rotating rod 25 to rotate.
[0036] In this embodiment, a nut pushing cylinder 9 is fixedly installed on the outer wall of the nut feed channel 7 at a position relative to the clamping rotating head 664. This structural setting pushes the nut out from the nut on the nut feed channel 7, thereby facilitating the clamping rotating head 664 to clamp the nut.
[0037] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.
Claims
1. A screw assembly machine, comprising a workbench (1), characterized in that: A transmission device (2) is provided in the middle of the workbench (1); a screw feed channel (3) is fixedly installed on the top of the workbench (1) at one side of the transmission device (2); a screw propulsion device (4) is provided on the top of the workbench (1) at one side of the output end of the screw feed channel (3), and the input end of the screw propulsion device (4) is connected to the output end of the screw feed channel (3); the screw propulsion device (4) is located below the transmission device (2); a driving device (5) is provided on the top of the workbench (1) away from the screw propulsion device (4), and the output end of the driving device (5) is connected to the transmission device (2); a nut clamping and rotating device (6) is provided on one side of the transmission device (2) through a support frame (61); a nut feed channel (7) is provided on one side of the transmission device (2) through a support plate (71), and the nut feed channel (7) is located directly behind the nut clamping and rotating device (6); and a control device (8) is fixedly installed on the top of the workbench (1).
2. A screw assembly machine according to claim 1, characterized in that: The screw feed channel (3), the screw propulsion device (4), the driving device (5), the nut clamping and rotating device (6) and the nut feed channel (7) are all arranged on one side of the transmission device (2).
3. A screw assembly machine according to claim 2, characterized in that: The transmission device (2) comprises a frame (21), a transmission chain (23) and a screw tool (24); the frame (21) is fixedly mounted on the top surface of the workbench (1); a movable cavity (22) is provided in the middle of the frame (21); two ends of the movable cavity (22) are rotatably connected to rotating rods (25); the surface of the rotating rod (25) is movably connected to the transmission chain (23); and the surface of the transmission chain (23) is equidistantly and fixedly connected to the screw tool (24).
4. A screw assembly machine according to claim 2, characterized in that: The screw propulsion device (4) comprises a mounting frame (41) and a screw propulsion cylinder (44); the mounting frame (41) is fixedly mounted on the top surface of the workbench (1); a plurality of propulsion grooves (42) are longitudinally provided on the top of the mounting frame (41); a screw propulsion cylinder (44) is fixedly mounted on one end of the mounting frame (41) at a position relative to the propulsion groove (42); a connecting groove (43) is transversely provided on the top surface of the mounting frame (41) between the propulsion groove (42) and the screw propulsion cylinder (44); and the connecting groove (43) is communicated with the propulsion groove (42).
5. A screw assembly machine according to claim 2, characterized in that: The nut clamping and rotating device (6) comprises a clamping and rotating mechanism (66), a driving cylinder (64), a fixed seat (62) and a first sliding mechanism (65), wherein the first sliding mechanism (65) is fixedly connected to both ends of the fixed seat (62), a connecting cavity (63) is provided in the middle of the fixed seat (62), a driving cylinder (64) is fixedly installed at one end of the fixed seat (62), an output end of the driving cylinder (64) moves in the connecting cavity (63) and passes through the first sliding mechanism (65) to be connected to the clamping and rotating mechanism (66), and the clamping and rotating mechanism (66) is slidably connected to the first sliding mechanism (65).
6. A screw assembly machine according to claim 5, characterized in that: The clamping rotating mechanism (66) comprises a servo motor (662), a second sliding mechanism (661), a clamping rotating head (664) and a nut pushing cylinder (663); the second sliding mechanism (661) is slidably connected to one side of the first sliding mechanism (65); a nut pushing cylinder (663) is fixedly installed on the top of the second sliding mechanism (661) via a bracket; one side of the second sliding mechanism (661) is fixedly connected to the servo motor (662); a clamping rotating head (664) is fixedly installed on the bottom of the servo motor (662); and an output end of the nut pushing cylinder (663) is connected to one side of the servo motor (662).
7. A screw assembly machine according to claim 3, characterized in that: The driving device (5) comprises a mounting seat (51) and a driving motor (52); the mounting seat (51) is fixedly mounted on the top surface of the workbench (1); the driving motor (52) is fixedly mounted on the mounting seat (51); and the output end of the driving motor (52) is connected to one of the rotating rods (25).
8. The screw assembly machine according to claim 1, characterized in that: A nut pushing cylinder (9) is fixedly mounted on the outer wall of the nut feeding channel (7) at a position relative to the clamping rotating head (664).
Citation Information
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