High-toughness diamond grinding wheel

By introducing heat dissipation devices and quick replacement devices into high-tough diamond grinding wheels, the temperature increase and cumbersome replacement process caused by poor heat dissipation effect of the grinding wheels are solved, and more efficient heat dissipation and faster replacement are achieved, improving service life and production efficiency.

CN222537342UActive Publication Date: 2025-02-28DONGGUAN GUANFENG DIAMOND PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421344861.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-28
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing high-tough diamond grinding wheels have a temperature rise due to poor heat dissipation effect during grinding, which shortens their service life; their elastic deformation ability is insufficient and they are prone to break when subjected to large pressure or impact; the grinding wheel replacement process is cumbersome, affecting production efficiency and safety.

Method used

A high toughness diamond grinding wheel including a heat dissipation device and a quick change device is designed. The heat dissipation device improves the heat dissipation efficiency of the grinding wheel through fans and heat dissipation holes, and the quick change device realizes the rapid replacement of the grinding wheel through quick change sleeves, control sleeves and support mechanisms.

Benefits of technology

It effectively improves the heat dissipation ability of the grinding wheel and extends the service life; realizes rapid replacement of the grinding wheel, and improves production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222537342U_ABST
    Figure CN222537342U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-toughness diamond grinding wheel which comprises a base, a driving assembly is arranged on the base, a grinding wheel body is arranged at the output end of the driving assembly, a heat dissipation device is arranged on the driving assembly, a quick change device is arranged on one side of the grinding wheel body, and the quick change device comprises a quick change sleeve, a control sleeve, a quick change rod, an insertion rod, a quick change groove, a tension spring, a movable rod, a connecting sleeve and a quick change frame. The quick-change sleeve is sleeved on the outer side of the quick-change rod, the control sleeve is sleeved on the outer side of the quick-change sleeve, the insertion rods are connected to two ends of the quick-change frame, the quick-change grooves are arranged on the outer side of the quick-change rod, the tension spring is sleeved on the outer side of the movable rod, the movable rod is arranged on the side wall of the connecting sleeve, the connecting sleeve is connected with the insertion rods through threads, and the quick-change frame is mounted in the quick-change sleeve. A supporting mechanism is arranged on the outer side of the connecting sleeve and comprises a fixing plate, a push spring, a receding groove and a supporting rod, the fixing plate is connected to one side of the quick-change sleeve, the supporting rod is connected to one side of the fixing plate, the push spring is arranged on the outer side of the supporting rod in a sleeving mode, and the receding groove is formed in the control sleeve.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of diamond grinding wheels, and more specifically, to a high-toughness diamond grinding wheel. Background Art

[0002] In the existing technology, high-toughness diamond grinding wheels face some challenges and limitations during the grinding process. First, a large amount of heat is generated during the friction between the diamond layer and the cemented carbide substrate, which will cause the temperature of the grinding wheel to rise, thereby affecting its performance and life. Due to the poor heat dissipation effect in the existing technology, this heating phenomenon may accelerate the wear of the diamond layer and reduce the service life of the grinding wheel. At the same time, due to insufficient elastic deformation capacity, the grinding wheel is prone to cracking when subjected to greater pressure or impact, which further limits its scope of application.

[0003] Secondly, the grinding wheel will produce different degrees of wear during long-term use and needs to be replaced regularly to ensure the quality and efficiency of grinding. However, the installation and disassembly operations of the grinding wheel in the prior art are usually cumbersome and require more time and effort, which makes replacing the grinding wheel a time-consuming and laborious process, especially when it is necessary to replace grinding wheels of different mesh sizes according to different process requirements. This cumbersome operation not only reduces production efficiency, but may also cause production interruptions, which has an adverse effect on overall work efficiency.

[0004] In addition, although some mechanisms in the prior art can achieve rapid replacement of grinding wheels, their structures are relatively simple, which easily leads to a weak connection. This unstable connection problem may affect the normal operation of the grinding wheel, resulting in a decrease in grinding quality and even potential safety hazards such as the grinding wheel falling off. Therefore, a high-toughness diamond grinding wheel with a more stable structure and easier operation is needed to meet the needs of practical applications and improve production efficiency and safety. Utility Model Content

[0005] In view of the problems existing in the prior art, the utility model provides a high-toughness diamond grinding wheel to solve the technical problems mentioned in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-toughness diamond grinding wheel, including a base, characterized in that: a driving assembly is provided on the base, a grinding wheel is provided at the output end of the driving assembly, a heat dissipation device is provided on the driving assembly, a quick-change device is provided on one side of the grinding wheel, the quick-change device includes a quick-change sleeve, a control sleeve, a quick-change rod, an insertion rod, a quick-change groove, a tension spring, a movable rod, a connecting sleeve and a quick-change frame, the quick-change sleeve is detachably sleeved on the outside of the quick-change rod, the control sleeve is movably sleeved on the outside of the quick-change sleeve, and the insertion rod is fixedly connected to the quick-change sleeve. The quick-change frame has two ends, the quick-change slot is opened on the outside of the quick-change rod, the tension spring is movably sleeved on the outside of the movable rod, the movable rod is movably arranged in the side wall of the connecting sleeve, the connecting sleeve is detachably connected to the insertion rod through a thread, the quick-change frame is detachably installed in the quick-change sleeve, and a supporting mechanism is arranged on the outside of the connecting sleeve, the supporting mechanism includes a fixed plate, a push spring, a give-way slot and a support rod, the fixed plate is fixedly connected to one side of the quick-change sleeve, the support rod is fixedly connected to one side of the fixed plate, the push spring is movably sleeved on the outside of the support rod, and the give-way slot is opened in the control sleeve.

[0007] The utility model is further configured that mounting plates are provided on both sides of the grinding wheel, and the mounting plates are symmetrically arranged on both sides of the grinding wheel.

[0008] The utility model is further configured such that the diameter of the clearance groove is slightly larger than the diameter of the support rod.

[0009] The utility model is further configured that a guide rod is provided in the quick-change sleeve, and the guide rod is fixedly connected to one end of the quick-change rod.

[0010] The utility model is further configured that a spring is provided on the outer side of the guide rod, and the spring is movably arranged on the inner side of the quick-change sleeve.

[0011] The utility model is further configured that an anti-slip strip is provided on the outer side of the control cover, and a plurality of the anti-slip strips are fixedly arranged on the outer side of the control cover.

[0012] The utility model is further configured such that the heat dissipation device includes a mounting seat, a mounting frame, a heat dissipation hole and a fan, the heat dissipation hole is opened on the grinding wheel, the fan is installed in the mounting frame, the mounting frame is detachably installed on the top of the mounting seat, and the mounting seat is detachably installed on the base. The configuration of the heat dissipation device effectively improves the heat dissipation capacity of the grinding wheel.

[0013] The utility model is further configured that a protective cover is provided above the fan, and the protective cover is detachably installed above the fan.

[0014] Compared with the prior art, the utility model provides a high-toughness diamond grinding wheel, which has the following beneficial effects:

[0015] 1. The heat dissipation device includes a mounting seat, a mounting frame, heat dissipation holes and a fan. The mounting seat can be detachably installed on the base, the mounting frame can be detachably installed on the top of the mounting seat, the fan is installed in the mounting frame, and the protective cover can be detachably installed above the fan. This design can improve the heat dissipation efficiency of the grinding wheel and reduce deformation caused by high heat. The opening of the heat dissipation holes can increase the heat dissipation area of ​​the grinding wheel. The presence of the fan can generate wind flow and further reduce the temperature of the grinding wheel. The setting of the protective cover can prevent foreign matter from entering the fan and protect the normal operation of the fan. Overall, the effective operation of the heat dissipation device can increase the service life and stability of the grinding wheel, and improve production efficiency and safety.

[0016] 2. The quick-change device includes a quick-change sleeve, a control sleeve, a quick-change rod, an insert rod, a quick-change groove, a tension spring, a movable rod, a connecting sleeve and a quick-change frame. The quick-change sleeve is detachably mounted on the outside of the quick-change rod, the control sleeve is movably mounted on the outside of the quick-change sleeve, the insert rod is fixedly connected to both ends of the quick-change frame, the quick-change groove is opened on the outside of the quick-change rod, the tension spring is movably mounted on the outside of the movable rod, the movable rod is connected to one side of the connecting sleeve, the connecting sleeve is detachably connected to the insert rod through a thread, and the quick-change frame is detachably installed in the quick-change sleeve. This design can realize the rapid replacement of grinding wheels and improve production efficiency. The movement of the control sleeve causes the movable rod to lose its limit, thereby driving the movement of the quick-change frame and causing it to disengage from the quick-change groove, thereby realizing rapid replacement of grinding wheels.

[0017] 3. The supporting mechanism includes a fixed plate, a push spring, a give-way groove and a support rod. The fixed plate is fixedly connected to one side of the quick-change sleeve, the support rod is fixedly connected to one side of the fixed plate, the push spring is movably sleeved on the outside of the support rod, and the give-way groove is opened in the control sleeve. This design can provide stable support and ensure the stability of the connecting structure. The setting of the support rod and the give-way groove can enable the support rod to form a stable support for the control sleeve, thereby ensuring the stable installation of the grinding wheel and facilitating operation. The presence of the push spring can provide additional support and reset force to further simplify the operation. On the whole, the effective operation of the support mechanism can improve the stability and safety of the grinding wheel, improve production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a high-toughness diamond grinding wheel in the utility model;

[0019] Figure 2 for Figure 1 A schematic diagram of the local enlarged structure at point A in the middle;

[0020] Figure 3 It is a cross-sectional structural diagram of the quick-change device and the supporting mechanism in the utility model;

[0021] Figure 4 for Figure 3 A schematic diagram of the local enlarged structure at B in the middle;

[0022] Figure 5 It is a structural schematic diagram of the control sleeve and the quick-change frame part in the utility model.

[0023] In the figure: 1. base; 2. drive assembly; 3. grinding wheel; 4. quick-change sleeve; 5. control sleeve; 6. quick-change rod; 7. insertion rod; 8. quick-change slot; 9. tension spring; 10. movable rod; 11. connecting sleeve; 12. quick-change frame; 13. fixing plate; 14. push spring; 15. clearance slot; 16. support rod; 17. mounting plate; 18. guide rod; 19. spring; 20. anti-slip strip; 21. mounting seat; 22. mounting frame; 23. heat dissipation hole; 24. fan; 25. protective cover. DETAILED DESCRIPTION

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0026] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0027] See also Figure 1-5A high-toughness diamond grinding wheel comprises a base 1, which is characterized in that: a driving assembly 2 is arranged on the base 1, a grinding wheel 3 is arranged at the output end of the driving assembly 2, a heat dissipation device is arranged on the driving assembly 2, a quick-changing device is arranged on one side of the grinding wheel 3, the quick-changing device comprises a quick-changing sleeve 4, a control sleeve 5, a quick-changing rod 6, an insertion rod 7, a quick-changing groove 8, a tension spring 9, a movable rod 10, a connecting sleeve 11 and a quick-changing frame 12, the quick-changing sleeve 4 is detachably sleeved on the outside of the quick-changing rod 6, the control sleeve 5 is movably sleeved on the outside of the quick-changing sleeve 4, the insertion rod 7 is fixedly connected to both ends of the quick-changing frame 12, and the quick-changing groove 8 is opened on the quick-changing On the outside of the rod 6, the tension spring 9 is movably sleeved on the outside of the movable rod 10, and the movable rod 10 is arranged in the side wall of the connecting sleeve 11. The connecting sleeve 11 is detachably connected to the insertion rod 7 through a thread. The quick-change frame 12 is detachably installed in the quick-change sleeve 4. A supporting mechanism is arranged on the outside of the connecting sleeve 11, and the supporting mechanism includes a fixed plate 13, a push spring 14, a makeshift groove 15 and a support rod 16. The fixed plate 13 is fixedly connected to one side of the quick-change sleeve 4, and the support rod 16 is fixedly connected to one side of the fixed plate 13. The push spring 14 is movably sleeved on the outside of the support rod 16, and the makeshift groove 15 is opened in the control sleeve 5.

[0028] Mounting plates 17 are provided on both sides of the grinding wheel 3 , and the mounting plates 17 are symmetrically arranged on both sides of the grinding wheel 3 .

[0029] The diameter of the clearance groove 15 is slightly larger than the diameter of the support rod 16 .

[0030] A guide rod 18 is provided in the quick-change sleeve 4 , and the guide rod 18 is fixedly connected to one end of the quick-change rod 6 .

[0031] A spring 19 is disposed on the outer side of the guide rod 18 , and the spring 19 is movably disposed on the inner side of the quick-change sleeve 4 .

[0032] An anti-slip strip 20 is disposed on the outer side of the control cover 5 , and a plurality of anti-slip strips 20 are fixedly disposed on the outer side of the control cover 5 .

[0033] When the position of the clearance groove 15 and the support rod 16 correspond to each other, the control sleeve 5 is pulled, and the movement of the control sleeve 5 causes the support rod 16 to penetrate into the clearance groove 15. At the same time, the control sleeve 5 cooperates with the fixed plate 13 to squeeze the push spring 14 arranged on the outer side of the support rod 16. When the control sleeve 5 cannot move, the inner wall of the control sleeve 5 no longer limits the movable rod 10. Then the tension spring 9 pulls the connecting sleeve 11 and the movable rod 10 to reset and drive the quick-change frame 12 to move outward. Then the quick-change frame 12 will disengage from the quick-change groove 8. Then the spring 19 arranged on the inner side of the quick-change sleeve 4 will apply a reaction force to the quick-change sleeve 4, so that the quick-change sleeve 4 can disengage from the outer side of the quick-change rod 6. Then the corresponding mounting plate 17 is removed, and then the grinding wheel 3 is removed for replacement. Then take out the new grinding wheel 3 and re-fit it on the outside of the quick-change rod 6, then install the original mounting plate 17, then put the quick-change sleeve 4 on the outside of the quick-change rod 6, and make the guide rod 18 ensure the stable insertion of the quick-change rod 6, at the same time, the quick-change rod 6 will squeeze the spring 19 arranged on the inside of the quick-change sleeve 4, and then release the control sleeve 5, the push spring 14 will push the control sleeve 5 to reset, so that the control sleeve 5 will limit the outside of the movable rod 10 again, and then the movable rod 10 will drive the insertion rod 7 and the quick-change frame 12 to move inward through the connecting sleeve 11, and make the quick-change frame 12 engage in the quick-change groove 8, and then rotate the control sleeve 5 so that the position of the make way groove 15 and the position of the support rod 16 no longer correspond, so that the support rod 16 forms a stable support for the control sleeve 5, thereby ensuring the stability of the connecting structure, and the mounting plates 17 arranged on both sides of the grinding wheel 3 can further strengthen the stable installation of the grinding wheel 3.

[0034] See also Figure 1 As an implementation of the heat dissipation device: the heat dissipation device includes a mounting seat 21, a mounting frame 22, a heat dissipation hole 23 and a fan 24, the heat dissipation hole 23 is opened on the grinding wheel 3, the fan 24 is installed in the mounting frame 22, the mounting frame 22 can be detachably installed on the top of the mounting seat 21, and the mounting seat 21 can be detachably installed on the base 1.

[0035] A protective cover 25 is provided above the fan 24 , and the protective cover 25 is detachably installed above the fan 24 .

[0036] More specifically, when the device needs to be used, first open the drive assembly 2 installed on the base 1, and the drive assembly 2 drives the grinding wheel 3 connected to the output end to rotate at high speed. The multiple heat dissipation holes 23 opened on the grinding wheel 3 will improve the heat dissipation efficiency of the grinding wheel 3 and reduce deformation caused by high heat. At the same time, turn on the fan 24 installed in the mounting frame 22 set at the top of the mounting seat 21. The fan 24 will dissipate heat for the drive assembly 2. At the same time, the wind will flow out through the groove opened on the side wall of the mounting frame 22, and a part of the wind will reach the grinding wheel 3 to further dissipate heat for the grinding wheel 3, thereby further ensuring the durability of the grinding wheel 3. The setting of the protective cover 25 can effectively prevent foreign matter from entering the fan 24 and causing damage to the fan 24.

[0037] In summary, when the overall equipment is in use or running: when the grinding wheel 3 needs to be replaced, the control sleeve 5 is first rotated, and the control sleeve 5 will drive the give way slot 15 to rotate. When the give way slot 15 and the support rod 16 are in position, the control sleeve 5 is pulled, and the movement of the control sleeve 5 will cause the support rod 16 to penetrate into the give way slot 15. At the same time, the control sleeve 5 will cooperate with the fixed plate 13 to squeeze the push spring 14 arranged on the outer side of the support rod 16. When the control sleeve 5 cannot move, the inner wall of the control sleeve 5 no longer limits the movable rod 10, and then the tension spring 9 will pull the connecting sleeve 11 and the movable rod 10 to reset, and drive the quick-change frame 12 to move outward, and then the quick-change frame 12 will disengage from the quick-change slot 8, and then the spring 19 arranged on the inner side of the quick-change sleeve 4 will apply a reaction force to the quick-change sleeve 4, so that the quick-change sleeve 4 is disengaged from the outer side of the quick-change rod 6, and then the corresponding mounting plate 17 is removed, and then the grinding wheel 3 is removed and put in After that, the new grinding wheel 3 is replaced, and then the new grinding wheel 3 is taken out and re-fitted on the outside of the quick-change rod 6, and then the original mounting plate 17 is installed, and then the quick-change sleeve 4 is sleeved on the outside of the quick-change rod 6, and the guide rod 18 ensures the stable insertion of the quick-change rod 6. At the same time, the quick-change rod 6 will squeeze the spring 19 arranged on the inner side of the quick-change sleeve 4, and then the control sleeve 5 is released, and the push spring 14 will push the control sleeve 5 to reset, so that the control sleeve 5 limits the outer side of the movable rod 10 again, and then the movable rod 10 will drive the insertion rod 7 and the quick-change frame 12 to move inward through the connecting sleeve 11, and make the quick-change frame 12 engage in the quick-change groove 8, and then rotate the control sleeve 5 so that the position of the make way groove 15 and the position of the support rod 16 no longer correspond, so that the support rod 16 forms a stable support for the control sleeve 5, thereby ensuring the stability of the connecting structure, and the mounting plates 17 arranged on both sides of the grinding wheel 3 can further strengthen the stable installation of the grinding wheel 3.

[0038] When the equipment needs to be used, first open the drive assembly 2 installed on the base 1, and the drive assembly 2 drives the grinding wheel 3 connected to the output end to rotate at high speed. The multiple heat dissipation holes 23 opened on the grinding wheel 3 will improve the heat dissipation efficiency of the grinding wheel 3 and reduce deformation caused by high heat. At the same time, turn on the fan 24 installed in the mounting frame 22 set at the top of the mounting seat 21. The fan 24 will dissipate heat for the drive assembly 2. At the same time, the wind will flow out through the groove opened on the side wall of the mounting frame 22, and a part of the wind will reach the grinding wheel 3 to further dissipate heat for the grinding wheel 3, thereby further ensuring the durability of the grinding wheel 3. The setting of the protective cover 25 can effectively prevent foreign matter from entering the fan 24 and causing damage to the fan 24.

[0039] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A high-toughness diamond grinding wheel, comprising a base (1), characterized in that: The base (1) is provided with a driving assembly (2), the output end of the driving assembly (2) is provided with a grinding wheel (3), the driving assembly (2) is provided with a heat dissipation device, and a quick-change device is provided on one side of the grinding wheel (3), the quick-change device comprising a quick-change sleeve (4), a control sleeve (5), a quick-change rod (6), an insertion rod (7), a quick-change slot (8), a tension spring (9), a movable rod (10), a connecting sleeve (11) and a quick-change frame (12), the quick-change sleeve (4) being sleeved on the outside of the quick-change rod (6), the control sleeve (5) being sleeved on the outside of the quick-change sleeve (4), the insertion rod (7) being connected to both ends of the quick-change frame (12), and the quick-change slot (8) being provided on the quick-change rod (6). ), the tension spring (9) is sleeved on the outside of the movable rod (10), the movable rod (10) is arranged on the side wall of the connecting sleeve (11), the connecting sleeve (11) is connected to the insertion rod (7) by means of a thread, the quick-change frame (12) is installed in the quick-change sleeve (4), a supporting mechanism is arranged on the outside of the connecting sleeve (11), the supporting mechanism comprises a fixed plate (13), a push spring (14), a clearance groove (15) and a support rod (16), the fixed plate (13) is connected to one side of the quick-change sleeve (4), the support rod (16) is connected to one side of the fixed plate (13), the push spring (14) is sleeved on the outside of the support rod (16), and the clearance groove (15) is opened in the control sleeve (5).

2. A high-toughness diamond grinding wheel according to claim 1, characterized in that: Mounting plates (17) are provided on both sides of the grinding wheel (3), and the mounting plates (17) are symmetrically arranged on both sides of the grinding wheel (3).

3. A high-toughness diamond grinding wheel according to claim 1, characterized in that: The diameter of the clearance groove (15) is slightly larger than the diameter of the support rod (16).

4. A high-toughness diamond grinding wheel according to claim 3, characterized in that: A guide rod (18) is provided inside the quick-change sleeve (4), and the guide rod (18) is fixedly connected to one end of the quick-change rod (6).

5. A high-toughness diamond grinding wheel according to claim 4, characterized in that: A spring (19) is provided on the outside of the guide rod (18), and the spring (19) is movably arranged on the inside of the quick-change sleeve (4).

6. A high-toughness diamond grinding wheel according to claim 5, characterized in that: An anti-slip strip (20) is provided on the outside of the control cover (5), and a plurality of the anti-slip strips (20) are fixedly arranged on the outside of the control cover (5).

7. A high-toughness diamond grinding wheel according to any one of claims 1 to 6, characterized in that: The heat dissipation device comprises a mounting seat (21), a mounting frame (22), a heat dissipation hole (23) and a fan (24); the heat dissipation hole (23) is formed on the grinding wheel (3); the fan (24) is mounted in the mounting frame (22); the mounting frame (22) is detachably mounted on the top of the mounting seat (21); and the mounting seat (21) is detachably mounted on the base (1).

8. A high-toughness diamond grinding wheel according to claim 7, characterized in that: A protective cover (25) is provided above the fan (24), and the protective cover (25) is detachably mounted above the fan (24).